Hydraulic Breaker (GHB 5000) PARTS MANUAL

Transcription

1 Hydraulic Breaker (GHB 5000) PARTS MANUAL

2 CONTACT INFORMATION World Headquarters Genesis Attachments 1000 Genesis Drive Superior, WI USA Toll Free: 888-SHEAR-IT ( ) Phone: Europe/Africa/Middle East Genesis GmbH Teramostrasse Memmingen, Germany Phone: Fax: genesis-europe.com info@genesis-europe.com Asia Pacific Representative Office 24 Upper Serangoon View #12-28 Singapore Phone: tchoo@genesisattachments.com Central & South America, The Caribbean Cra 13A #89-38 / Ofi 613 Bogota, Colombia Phone: / contact@themsagroup.com Brazil Avenida Araça, 1677 Campinas - São Paulo Phone: gel@themsagroup.com View and download all manuals: genesisattachments.com/products/manuals Patents: genesisattachments.com/products/patents 2 Genesis GHB Genesis Attachments, LLC

3 TABLE OF CONTENTS CONTACT INFORMATION 2 HOUSING ASSEMBLY 4 AUTO GREASE CARTRIDGE 6 HAMMER ASSEMBLY 8 BACK HEAD ASSEMBLY 10 CYLINDER ASSEMBLY 12 FRONT HEAD ASSEMBLY 14 ACCUMULATOR ASSEMBLY 16 GAS CHARGING KIT 18 WARRANTY 19 PARTS ORDER POLICY AND PROCEDURE 20 PARTS ORDER FORM 21 INDEX 22 CONTACT INFORMATION Genesis Attachments, LLC Genesis GHB

4 HOUSING ASSEMBLY 4 Genesis GHB Genesis Attachments, LLC

5 HOUSING ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION Housing Top Plate Base Buffer Top Buffer Top Plate Assembly Top Wearing Plate Wearing Plate Wearing Plate Wearing Plate Wearing Plate Pin Shim Plate Stopper Front Block Front Plate Cover Plate Cover Plate Cover Plate Hex Bolt Flat Washer Lock Washer Nylon Lock Nut Hex Bolt Hex Nut Hex Bolt Lock Washer Rubber (In, Out) Rubber Plug Rubber Plug Tool Pin Stop Rubber Grease Rubber Plug Rubber Plug Housing Toolpin Cover Lock Washer Socket Bolt 2018 Genesis Attachments, LLC Genesis GHB

6 AUTO GREASE CARTRIDGE 6 Genesis GHB Genesis Attachments, LLC

7 AUTO GREASE CARTRIDGE ITEM QTY PART NUMBER DESCRIPTION Auto Grease Pump Assembly Replacement Grease Cartridge Replacement Grease Cartridge - 20 count 2018 Genesis Attachments, LLC Genesis GHB

8 HAMMER ASSEMBLY 8 Genesis GHB Genesis Attachments, LLC

9 HAMMER ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION Back Head Group Cylinder Group Front Head Group Side Rod Group Accumulator Group Chisel Tool Moil Tool Cone Tool Blunt Tool Seal Kit 2018 Genesis Attachments, LLC Genesis GHB

10 BACK HEAD ASSEMBLY 10 Genesis GHB Genesis Attachments, LLC

11 BACK HEAD ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION Back Head Hex Socket Plug Gas Charging Valve Assembly O-Ring 2018 Genesis Attachments, LLC Genesis GHB

12 CYLINDER ASSEMBLY 12 Genesis GHB Genesis Attachments, LLC

13 CYLINDER ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION Cylinder Piston Buffer Ring* U-Packing* Dust Seal* Guide Pin O-Ring* Seal Housing Gas Seal* Step Seal* O-Ring* Valve Spool Guide Spool Spool Cover O-Ring* O-Ring* Hex Socket Plug O-Ring* Adjust Bolt Adjust Nut O-Ring* Backup Ring* O-Ring* Hex Socket Plug Heli Coil Socket Plug O-Ring* Metric Hollow Hex Plug Auto Shut-off Pin Adapter *Part of Seal Kit 2018 Genesis Attachments, LLC Genesis GHB

14 FRONT HEAD ASSEMBLY 14 Genesis GHB Genesis Attachments, LLC

15 FRONT HEAD ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION Front Head Upper Bushing Tool Bushing (Box) Guide Pin O-Ring (Part of Seal Kit) Hex Socket Plug Grease Nipple Tool Pin Upper Bushing Pin Rubber Plug Snap Ring Bushing Pin Rubber Plug Snap Ring Hex Socket Plug 2018 Genesis Attachments, LLC Genesis GHB

16 ACCUMULATOR ASSEMBLY 16 Genesis GHB Genesis Attachments, LLC

17 ACCUMULATOR ASSEMBLY ITEM QTY PART NUMBER DESCRIPTION Accumulator Cover Gas Charging Bolt O-Ring* Gas Charging Cap O-Ring* Hex Head Plug O-Ring* Socket Bolt Membrane O-Ring* Backup Ring* Socket Bolt Bottom Assembly *Part of Seal Kit 2018 Genesis Attachments, LLC Genesis GHB

18 GAS CHARGING KIT ITEM QTY PART NUMBER DESCRIPTION Gas Charging Kit 18 Genesis GHB Genesis Attachments, LLC

19 WARRANTY Claim Procedure Notify the Genesis Service Department of the potential warranty claim prior to making the repair. Digital pictures are very helpful for diagnosing problems and recommending repairs. Contact the Genesis Service Department before making alterations, changes or repairs to any component that is going to be considered for warranty. Not doing so will void all Genesis warranty consideration. The Genesis Service Department will issue an authorization number to track the repair costs, outgoing parts, and/or defective parts returning to the factory. Replacement parts must be ordered using a purchase order number. Shipping is standard ground. Overnight shipping is available by request, and Genesis will not cover the shipping charge. When the repair is complete, submit an invoice to the Genesis Service Department within 30 days. Include itemized internal labor reporting, parts lists and invoices for outside contractors. Reference the authorization number on all invoices. When returning parts for warranty consideration, include a copy of any related Genesis paperwork along with any other necessary documentation to ensure proper processing and credit. The Genesis Service Department will provide the necessary forms. Your account will be credited when the warranty claim is accepted. Please direct any questions to the Genesis Service Department: Genesis Attachments, LLC Genesis GHB

20 PARTS ORDER POLICY AND PROCEDURE Parts Orders Should Include Purchase order number Model and serial number of attachment Part number and quantity needed Shipping and billing address Method of shipment or required delivery date Placing Orders Orders may be placed by phone, or fax. To fax an order, use the form on the following page. Contact information is located at the front of this manual. Part Numbers Part numbers are listed in a separate Parts Manual or, if included, the Parts section of this manual. Contact the Genesis Parts Department with questions regarding part numbers, availability and pricing. Shipping All orders will be shipped best way surface unless an alternate shipping method is requested. Shipping charges are not included in the purchase price of parts. Invoices All invoices are due upon receipt. Any accounts with invoices open beyond 60 days are subject to review and may be placed on C.O.D. status without further notice. Returns Unused Genesis parts may be returned with proper documentation. Return shipping is the responsibility of the purchaser. Credit will be issued upon return, less a 20% restocking fee. Documentation is required for credit of returned parts. Contact the Genesis Parts Department at for an RGA (Return Goods Authorization) number and form. Return Goods Authorization All parts returned to Genesis for warranty consideration must be returned with a completed RGA (Return Goods Authorization) provided by the Genesis Parts Department. The form needs to be completed in its entirety, including any additional information requested by the Parts or Service Department. Return freight is the responsibility of the shipper and will be credited upon claim approval. A determination to accept or deny the claim will be made based on the information available to Genesis. Warranty on purchased parts other than wear components is 6 months. There is no warranty period on wear parts or components. 20 Genesis GHB Genesis Attachments, LLC

21 PARTS ORDER FORM Customer: Phone: Shipping Address: Date: Contact: Fax: Billing Address: Purchase Order: Model: Shipping Method: Serial Number: Quantity Part Number Description Price Fax to the Genesis Parts Department at For assistance, call or Genesis Attachments, LLC Genesis GHB

22 Auto Shut-off Pin Metric Hollow Hex Plug Upper Bushing Pin Guide Pin 13, Socket Plug Hex Head Plug Hex Socket Plug Adjust Bolt Adjust Nut Gas Charging Bolt Gas Charging Cap Heli Coil Gas Charging Valve Assembly Snap Ring Rubber Plug Snap Ring Rubber Plug Hex Socket Plug 13, Hex Socket Plug Grease Nipple Hex Socket Plug Socket Bolt Back Head Group Back Head Cylinder Group Cylinder Piston Seal Housing Valve Spool Guide Spool Spool Cover Adapter Front Head Group Front Head Upper Bushing Tool Bushing (Box) Tool Pin Bushing Pin Side Rod Group Accumulator Group Accumulator Cover Socket Bolt Membrane Seal Kit Chisel Tool Blunt Tool Cone Tool Moil Tool Rubber (In, Out) Rubber Plug Wearing Plate Rubber Plug Top Plate Wearing Plate Top Buffer 5 INDEX Stopper Housing Toolpin Cover Tool Pin Stop Cover Plate Rubber Grease Rubber Plug Rubber Plug Hex Bolt Hex Bolt Hex Nut Nylon Lock Nut Flat Washer Lock Washer Lock Washer Lock Washer Auto Grease Pump Assembly Replacement Grease Cartridge Hex Bolt Socket Bolt Gas Charging Kit Housing Base Buffer Top Plate Assembly Top Wearing Plate Wearing Plate Wearing Plate Pin Shim Plate Front Block Front Plate Cover Plate Cover Plate Bottom Assembly Replacement Grease Cartridge - 20 count 7 Auto Grease Cartridge 6, 7 Back Head Assembly 10, 11 Backup Ring 13, 17 Buffer Ring 13 Contact Information 2, 23 Cylinder Assembly 12, 13 Dust Seal 13 Front Head Assembly 14, 15 Gas Charging Kit 18 Gas Seal 13 Hammer Assembly 8, 9 Housing Assembly 4, 5 O-Ring 11, 13, 15, 17 Parts Order Form 21 Parts Order Policy and Procedure 20 Side Rod 16 Step Seal 13 Table of Contents 3 U-Packing 13 Warranty Genesis GHB Genesis Attachments, LLC

23 CONTACT INFORMATION World Headquarters Genesis Attachments 1000 Genesis Drive Superior, WI USA Toll Free: 888-SHEAR-IT ( ) Phone: Europe/Africa/Middle East Genesis GmbH Teramostrasse Memmingen, Germany Phone: Fax: genesis-europe.com info@genesis-europe.com Asia Pacific Representative Office 24 Upper Serangoon View #12-28 Singapore Phone: tchoo@genesisattachments.com Central & South America, The Caribbean Cra 13A #89-38 / Ofi 613 Bogota, Colombia Phone: / contact@themsagroup.com Brazil Avenida Araça, 1677 Campinas - São Paulo Phone: gel@themsagroup.com View and download all manuals: genesisattachments.com/products/manuals Patents: genesisattachments.com/products/patents Rev. B