GRADE 1 KEY-IN-LEVER CYLINDRICAL LOCKSET 5400LN SERIES PARTS 5400LN PARTS & SERVICE MANUAL KEY-IN-LEVER

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1 GRADE KEY-IN-LEVER CYLINDRICAL LOCKSET 00LN SERIES KEY-IN-LEVER PARTS 00LN PARTS & SERVICE MANUAL

2 HOW TO ORDER PARTS To order parts, use the appropriate part number and specify finish if necessary. For example, to order 0 lock bodies for ten Entrance Function (07LN), use the following configuration: Quantity Part Number Description LN Lock bodies To order 0 sets of Augusta Levers for a Classroom Function in 66, use the following specification: Quantity Part Number Description Outside AU Cylinder Lever in Inside AU Plain Lever in 66 To order 0 plug retainers for the 0 Key-in-Lever Cylinder, use the following specification: Quantity Part Number Description Cylinder Plug Retainers -Please refer to the installation instructions for complete installation. -For further assistance, contact your authorized YSG distributor or contact YSG directly at (00) -9. FINISH CHART Finish Description Roses Levers Pushbuttons/Turnbuttons Cylinder Plugs 60 Bright Brass Satin Brass Satin Bronze Oil Rubbed Bronze Bright Chrome Satin Chrome Black Powder Coat FINISH CARE 00LN Cylindrical Locks are designed to provide the highest standard of product quality and performance. Care should be taken to insure a long-lasting finish. When cleaning is required, us a soft damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could damage the coating and result in tarnishing. FINISH MAINTENANCE CHART Yale 00LN Cylindrical locks are manufactured to be maintenance free under normal operating conditions and environments. Subjection to extremely heavy traffic and/or particularly dusty and dirty environmental conditions, however, may eventually cause unsatisfactory operation due to slow moving parts or sticking cylinders. In this case, it may be necessary to clean and re-lubricate the lockset to maintain optimum performance. To clean the lockset mechanism, use a penetrating or solvent type lubricant to loosen sticking components, then lubricate with lithium grease. To free sticking or jammed cylinders, lubricate with graphite or a non-oily lubricant (such as Lock-EZE). Do not use petroleum based lubricants in the cylinder keyway. Page May 00

3 TABLE OF CONTENTS How to Order Parts Finish Chart Lock body Assemblies (by Function) Function ANSI Description Page 0LN F7 Passage LN F76 Privacy LN F77 Patio LN F Entrance LN F6 Storeroom LN F9 Exit LN F9 Service Station LN F/F Entrance LN F Classroom LN F Apartment LN F0 Classroom Intruder LN F0 Communicating LN F90 Dormitory LN - Privacy LN - Exit LN - Communicating LN F7 Utility/Asylum LN/9LN - Electrified Fail Safe/Fail Secure LN - Motorized Fail Maintained Lever/Rose Assemblies Outside Lever/Rose Assembly Used on Functions 0LN, 0LN, 0LN, 09LN Outside Lever/Rose Assembly Used on Functions 0LN, 0LN, 06LN, 07LN, 0LN, 7LN, LN, LN Outside Lever/Rose Assembly (Removable Core) Used on Functions 0LN, 0LN, 0LN, 0LN, 0LN, 06LN 07LN, 0LN, 09LN, LN, LN, LN Inside Lever/Rose Assembly (Plain and Button) Inside Lever/Rose Assembly (Cylinder) Removable Core Lever Assemblies Accessories Lever Designs Cylinders Latches Strikes Installation Instructions Lockset Installation Removing Cylinder Handle Removing Cylinder from Handle Removing Inside Handle of 7LN/LN Functions Adjusting for Door Thickness for LN Function Only Removable Core (Best, Corbin Russwin) Yale Conversion for Schlage Cylinders May 00 Page

4 0LN Passage Lockset F7 7 6 Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Case Cover Page 00 May

5 0LN/0LN Privacy Lock F76 Patio Lock F77 Sold as complete lock body assembly only. 9 Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor Pawl Spring 9 Spindle - Outside 0 Adjusting Tube Release Tube Retractor # Stem Assembly Pawl Catch 6 Spring Bank 7 Connecting Washer Spring Seat 9 Spring - # Stem Case Cover May 00 Page

6 0LN Entrance Lock F Sold as complete lock body assembly only Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor 7 Retractor # Pawl Spring 9 Spindle - Outside 0 Adjusting Tube Stem Assembly Pawl Catch 6 Spring Bank 7 Connecting Washer Spring Seat 9 Spring - # Stem 0 Release Tube Case Cover Page 6 May 00

7 0LN/09LN Storeroom or Closet F6 Exit Lock F Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Pawl Spring Spring Seat 0 Release Tube Spindle/Flange Assembly Pawl - Modified Case Cover May 00 Page 7

8 06LN Service Station Lock F9 0 9 Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor Pawl Spring 9 Spindle - Outside Retractor # Stem Assembly Pawl Catch 6 Spring Bank 7 Connecting Washer Spring Seat 9 Spring - # Stem 0 Release Tube Adjusting Tube Case Cover Page May 00

9 07LN Entrance Lock F/ Sold as complete lock body assembly only. 9 0 Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor 7 Retractor # Pawl Spring 9 Spindle - Outside Stem Assembly Pawl Catch 6 Spring Bank 7 Connecting Washer Spring Seat 9 Spring - # Stem 0 Release Tube Adjusting Tube Case Cover May 00 Page 9

10 0LN Classroom Lock F 7 6 Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Pawl Spring Pawl Spring Seat Classroom Spindle Assembly Flange Assembly Case Cover Page 0 May 00

11 7LN Apartment Lock F Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Pawl Spring 9 Spindle - Outside Pawl Spring Seat 0 Release Tube 6 Stem - Modified Apartment Spindle Assembly Case Cover May 00 Page

12 LN Classroom Intruder Lock F0 6 7 Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Pawl Spring Pawl Spring Seat Classroom Spindle Assembly Case Cover Connecting Bar Driver Hub Page May 00

13 LN Communicating Lock F0 7 6 Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Nylon Bushing Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Pawl Spring Pawl Spring Seat Classroom Spindle Assembly Flange Assembly Case Cover May 00 Page

14 LN 7 Dormitory Lock F Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor Pawl Spring 0 Adjusting Tube Retractor # Pawl Catch 6 Spring Bank 7 Connecting Washer Spring Seat 9 Spring - # Stem 7 Spindle Assembly Outside Case Cover Page May 00

15 LN Privacy Lock F Sold as complete lock body assembly only. Part #--0-0 ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor Pawl Spring 9 Spindle - Outside 0 Adjusting Tube Retractor # Stem Assembly Pawl Catch 6 Spring Bank 7 Connecting Washer Spring Seat 9 Spring - # Stem 0 Release Tube Case Cover May 00 Page

16 LN Exit Lock Sold as complete lock body assembly only. Part #--0-0 ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Spindle - Inside Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Case Cover Page 6 May 00

17 9LN Communicating Lock Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Pawl Spring Pawl Spring Seat Classroom Spindle Assembly Flange Assembly Case Cover May 00 Page 7

18 0LN Communicating Lock F7 9 9 Sold as complete lock body assembly only. Part # ITEM DESCRIPTION QUANTITY Nylon Bushing Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Pawl Spring Spring Seat Spindle/Flange Assembly Pawl - Modified 9 Release Tube Case Cover Page May 00

19 90LN/9LN ELECTRIFIED V Rectifier ( Black Wires ) = V Rectifier ( White Wires) = Fail Safe Fail Secure Sold as complete lock body assembly only. V Fail Safe = Part # V Fail Safe = Part # V Fail Secure = Part # V Fail Secure = Part # ITEM DESCRIPTION QUANTITY Flange Assembly Nylon Bushing Frame Spring - Retractor 6 Retractor Spring Locator 7 Retractor # Pawl Spring 9 Spindle - Outside Pawl Spring Seat 0 Release Tube Case Cover Inside Solenoid Flange Assembly V ( black wires) V ( white wires) UL Label May 00 Page 9

20 96LN MOTORIZED 6 Fail Maintained Sold as complete lockbody assembly only. Part # ITEM DESCRIPTION QUANTITY Case Cover Flange Assembly Spring Seat Pawl Spring Pawl 6 Outside Spindle 7 Release Tube Motor Actuator Assembly 9 Nylon Bushing 0 Frame Retractor Spring Spring Locator Retractor, Special Screw M x. x Inside Motorized Flange Assembly 6 9V Motor (Black and Red Wires) Page 0 May 00

21 OUTSIDE LEVER/ROSE ASSEMBLY Used on Functions 0LN, 0LN, 06LN, 07LN, 0LN, 7LN, LN, LN, LN, 0LN ITEM PART NO. DESCRIPTION QUANTITY See Page Outside Lever Handle Retainer Spring Pad 0-FIN-KEYWAY Cylinder Assembly (Specify keyway and finish, see Page ) Cylinder Spacer FIN Rose Scalp (Specify finish, see Page ) Outside Rose Support Snap Ring Stop Plate Lever Spring - Outside Lever Spring - Inside Cover Pin Outside Rose Plate Screw #- x /6 PHFH Trilobe Removable Handle Shank/Retainer Assembly Outside Rose/Shank Assembly May 00 Page

22 OUTSIDE LEVER/ROSE ASSEMBLY Used on Functions 0LN, 0LN, 0LN, 09LN ITEM PART NO. DESCRIPTION QUANTITY See Page Outside Lever Handle Retainer Spring Pad Spring Pad Spacer FIN Rose Scalp (Specify finish, see Page ) Outside Rose Support Snap Ring Stop Plate Lever Spring - Outside Lever Spring - Inside Cover Pin Outside Rose Plate Screw #- x /6 PHFH Trilobe Outside Rose/Shank Assembly Inside Shank Inside Shank Page May 00

23 OUTSIDE LEVER/ROSE ASSEMBLY (REMOVABLE CORE) Used on Functions 0LN, 0LN, 06LN, 07LN, 0LN, 7LN, LN, LN ITEM PART NO. DESCRIPTION QUANTITY See Page Outside Lever Handle 0-FIN-KEYWAY Cylinder Assembly (Specify keyway and finish, see Page ) FIN Rose Scalp (Specify finish, see Page ) Outside Rose Support Snap Ring Stop Plate Lever Spring - Outside Lever Spring - Inside Cover Pin Outside Rose Plate Screw #- x /6 PHFH Trilobe May 00 Page

24 INSIDE LEVER/ROSE ASSEMBLY (PLAIN AND BUTTON) Used on Functions 0LN, 0LN, 0LN, 0LN, 0LN, 06LN, 07LN, 0LN, 09LN, LN, LN, and LN Used on 06LN Used on 07LN Used on 0LN, 0LN, LN, and LN ITEM PART NO. DESCRIPTION QUANTITY See Page Inside Lever Handle Retainer Spring Pad Spring Pad Spacer FIN Rose Scalp (Specify finish, see Page ) Outside Rose Support Snap Ring Stop Plate Lever Spring - Outside Lever Spring - Inside Cover Screw #- x /6 PHFH Trilobe Inside Rose Plate Through-Bolts #0- x -/ FHPMS Inside Shank/Retainer Assembly Inside Rose Assembly FIN Pushbutton Assembly (Specify finish, see Page ) FIN Turnbutton Assembly (Specify finish, see Page ) FIN Service Station Button Assembly (Specify finish, see Page ) Page May 00

25 INSIDE LEVER/ROSE ASSEMBLY (CYLINDER) Used on Functions 7LN, LN, LN, 9LN, and 0LN ITEM PART NO. DESCRIPTION QUANTITY See Page Inside Lever Handle Retainer Spring Pad 0-FIN-KEYWAY Cylinder Assembly (Specify keyway and finish, see Page ) Cylinder Spacer FIN Rose Scalp (Specify finish, see Page ) Outside Rose Support Snap Ring Stop Plate Lever Spring - Outside Lever Spring - Inside Cover Screw #- x /6 PHFH Trilobe Outside Shank Assembly Inside Rose Plate Thru Bolts #0- x -/ FHPMS Inside Rose Assembly May 00 Page

26 REMOVABLE CORE LEVER ASSEMBLIES Yale 6-Pin ITEM PART NO. DESCRIPTION FIN* AU Lever Assembly FIN* MO Lever Assembly FIN* PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Retaining Ring Sold as an Assembly only. Yale 7-Pin ITEM PART NO. DESCRIPTION FIN* AU Lever Assembly FIN* MO Lever Assembly FIN* PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Retaining Ring Sold as an Assembly only. Corbin Russwin ITEM PART NO. DESCRIPTION FIN* AU Lever Assembly FIN* PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Retaining Ring Sold as an Assembly only. *Specify finish, see Page Page 6 May 00

27 REMOVABLE CORE LEVER ASSEMBLIES Best ITEM PART NO. DESCRIPTION FIN* AU Lever Assembly FIN* MO Lever Assembly FIN* PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Retaining Ring Sold as an Assembly only. Schlage ITEM PART NO. DESCRIPTION FIN* AU Lever Assembly FIN* PB Lever Assembly Connecting Bar Shank Retainer Shank Retaining Ring Sold as an Assembly only. Medeco, ASSA ITEM PART NO. DESCRIPTION FIN* AU Lever Assembly Connecting Bar Shank Retainer Shank Retaining Ring Sold as an Assembly only. *Specify finish, see Page May 00 Page 7

28 LEVER DESIGNS Augusta AU Lever: Cast Solid Rose: Wrought brass or bronze -/" (9mm) Monroe MO Lever: Cast Solid Rose: Wrought brass or bronze -/" (9mm) Pacific Beach PB Lever: Cast Solid Rose: Wrought brass or -/" bronze (9mm) -/6" (77mm) -7/6" (mm) -/" (79mm) -/" (mm) -/" (79mm) -7/6" (mm) Part Number (Lever Only) Application Functions AU MO PB Plain Inside 0, 0, 0, 09,, LN FIN* FIN* FIN* Plain Outside FIN* FIN* FIN* Plain Outside Security 0, FIN* FIN* FIN* Privacy Outside (0LN) FIN* FIN* FIN* Cylinder (6 or 7 pin) 0, 0, 06, 07, FIN* FIN* FIN* 7,,,, 9, 0 Button 0, 0, 06, 07,, FIN* FIN* FIN* Yale I/C 6 Pin Assembly O/S 0, 0, 06, 07, 0, 7,, FIN* FIN* FIN* Yale I/C 7 Pin Assembly O/S 0, 0, 06, 07, 0, 7,, FIN* FIN* FIN* Best I/C 6/7 Pin Assembly O/S 0, 0, 06, 07, 0, 7,, FIN* FIN* FIN* Schlage I/C 6 Pin Assembly O/S 0, 0, 06, 07, 0, 7,, FIN* N/A FIN* Corbin Russwin I/C 6 Pin Assembly O/S 0, 0, 06, 07, 0, 7,, FIN* N/A FIN* Medeco, ASSA I/C Assembly O/S 0, 0, 06, 07, 0, 7,, FIN* N/A N/A Yale I/C 6 Pin Assembly I/S 7, only FIN* FIN* FIN* Yale I/C 7 Pin Assembly I/S 7, only FIN* FIN* FIN* Best I/C 6/7 Pin Assembly I/S 7, only FIN* FIN* FIN* Schlage I/C 6 Pin Assembly I/S 7, only FIN* N/A FIN* Corbin Russwin I/C 6 Pin Assembly I/S 7, only FIN* FIN* FIN* Medeco, Assa I/C Assembly I/S 7, only FIN* N/A N/A Page May 00

29 CYLINDERS Yale Standard Cylinder (0) ITEM PART NO. TYPE x FIN* x Keyway Plug (6-Pin) x FIN* x Keyway Plug (7-Pin) Shell (6-Pin) Shell (7-Pin) Plug Retainer Roll Pin Connecting Bar *See Page for finish Brass, 6 or 7-pin brass or nickel sliver keys Brass, 6 or 7-pin brass or nickel sliver keys Application List No.* List No.* Conventional 6-Pin 0 0 Conventional 7-Pin 0A 0 Conventional 6-Pin for 7LN** 0S 0 Security 7-Pin 0 0 Security 6-Pin 0A 0 *Specify keyway and finish, see Page **Cylinder with shorter tailpiece required on inside lever of 7LN function (standard cylinder only) Compatibility* with Competitive Cylinders Competitive Cylinder List No. Part No. Schlage Conventional or Primus 07S *Kit that modifies Schlage cylinder to fit 00LN (cylinder not included) Cylinders with Competitive Keyways* Competitive Cylinder List No. Part No. Schlage C Keyway (0-bitted) (606) (66) Schlage C Keyway (keyed random) (606) (66) Sargent LA Keyway (606) (66) Sargent LA Keyway (keyed random) (606) (66) *Included cylinder May 00 Page 9

30 LATCHES Plain Latchbolts List No. Front Backset Throw Front Width Latch Diameter F69 Flat -/ (69mm) / (mm) -/ (9mm) (mm) 69 Beveled -/ (69mm) / (mm) -/ (9mm) (mm) 69 Beveled -/ (9mm) / (mm) -/ (9mm) (mm) Note: For / applications, only deadlocking latchbolts available. -/" (7) Deadlocking Latchbolts List No. Front Backset Throw Front Width Latch Diameter F69 Flat -/ (69mm) / (mm) -/ (9mm) (mm) F0B Flat -/ (69mm) / (9mm) -/ (9mm) (mm) 69 Beveled -/ (69mm) / (mm) -/ (9mm) (mm) 0B Beveled -/ (69mm) / (9mm) -/ (9mm) (mm) 69 Beveled -/ (9mm) / (mm) -/ (9mm) (mm) 0B Beveled -/ (9mm) / (9mm) -/ (9mm) (mm -/" (7) -/" (9) -/" (9) Backset Extension Links Desired Backset Latchbolt Backset Order Extension List No. " (7mm) -/" (70mm) DL 6" (mm) -/" (70mm) 7" (7mm) -/" (70mm) " (0mm) -/" (70mm) " (6mm) -/" (70mm) 9" (mm) -/" (9mm) Page 0 May 00

31 STRIKES /" () -7/" () -/" (0) -/" () -/" () -/" () Lip Only C L -/" () /" (6) For () No. Screws -/" (6) + /6" (.0) (0) /" () -/" -/" () (70) " -/" () () -/" -/" () () " () /" (6) Latch Center Strike Center -/" () /" () -7/" () -/" (0) Lip Only -/" () For () No. Screws -/" (6) -7/" () -/" () List No. 97 ANSI Strike -/ supplied standard with 00LN. -/, -/, and -/ lip lengths available by special order. For door and frames with ANSI A. preparations. -/" () List No. 9 Strike -/ curved lip, wrought box supplied. -/, -/, and -/ lip lengths available by special order. -/" () List No. 97B Blank ANSI strike available by special order. Installed in frame with standard ANSI. preparation to replace strike when the lockset has been removed from the door. List No. 0 Strike Box available by special order. Specify 97 x 0. May 00 Page

32 INSTALLATION INSTRUCTIONS HD Cylindrical Lever Handle Lockset 00LN Series Attention Installer Installation of 00LN cylindrical locks and latches must be through bolted in all doors. If installation instructions are not followed this may result in damage to the lock and void the factory warranty. -/" (mm) hole saw " (.mm) boring bit /6" (mm) drill bit 7/6" (.mm) drill bit Tools Required Chisel & hammer # phillips screw driver Handle removal tool (supplied) /" or /" drill IMPORTANT: The accuracy of the door preparation is critical for the proper functioning and security of this lever handle lock. Misalignment can cause premature wear and tear and a lessening of security.. Mark door.. Unpack lock. Mark horizontal line across edge of door. 0-/6" (0mm) is the usual height above the floor. Fold template over edge of door, centering on horizontal line. Mark centers of holes at proper backset. Template A. Remove the lock components from the box. Inside Lever Handle. Drill door. A. Drill -/" (mm) dia. hole thru door. Cut notches as shown on template. See note. (Except Dummy Trim) A B. Drill " (mm) hole in edge of door. Mortise for latch front -/" (9mm) wide x -/" (7mm) high x /" (mm) B deep.(except Dummy Trim) C Rose Scalp Through Bolts C. Drill two () /6" (mm) dia. holes through door. See note. D. Drill pilot holes for latch screws. 7/6" (.mm) dia. (Except Dummy Trim). Install latch unit. Insert latch unit in door. (Be sure bevel edge of bolt faces strike plate.) Attach with two screws supplied. D NOTE: To avoid splintering wood doors, drill holes (A) and (C) from both sides of the door. Inside Rose Support Assembly Outside Assembly (stays assembled) Yale Page May 00

33 INSTALLATION INSTRUCTIONS. Adjust lock for door thickness. If necessary (Lock is packed preadjusted for -/"(mm) doors.) To Adjust for Thicker Door A. Remove two () screws from outside rose. B. Slide outside rose away from lock body. C. Pull pins out of lock body. D. Back off outside rose plate three () revolutions for each /" door thickness increase (see below). E. Slide pins back into position. F. Fasten outside rose to lock body with two () screws. G. Adjust turnbutton (0, 0, 0, 07, and locks only). Depress retainer and adjust as shown. C All Functions except. B A Retainer Position nd " (mm) st -/" (mm) rd -/" (7mm) D /6 " (7.mm) for -/ " (mm) Door /6 " (.7mm) for " (mm) Door /6 " (.6mm) for -/ " (7mm) Door IMPORTANT: Verify Button Function After Installation To Confirm Correct Adjustment 6. Install lock. 7. Install inside components Insert lock body into door from outside making sure that lock body frame hooks latch case and retractor engages bolt tail(s). DO NOT FORCE. (If lock body does not engage latch easily, check door preparation for errors.) A. Slide inside rose assembly onto lock body. NOTE: The groove (see below) must line up with drive lug on spindle. Fasten rose assembly with two thru bolts. B. Place rose scalp on rose assembly. Inside Lever Handle Frame Engages Latch Case Frame Bolt Tail C. Install lever handle. Snap in place, pull to insure properly seated. (See next page for double cylinder.) Rose Scalp Through Bolts Latch Case Retractor Engages Bolt Tails(s) Inside Rose Support Assembly Groove (Align with Lug on Spindle) May 00 Page

34 Yale INSTALLATION INSTRUCTIONS Rose Scalp -0-7-FINISH Inside Lever Handle Rose Assembly Inside Outside Thru Bolts Required ( Places) #0- X -/" PFH *Spacer Finish Care This lockset is designed to provide the highest standard of product quality and performance. Care should be taken to insure a long-lasting finish. When cleaning is required use a soft, damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could damage the coating and result in tarnishing. 00 GRADE KEY-IN-LEVER CYLINDRICAL LOCKSET *Spacers Required for -/ Thick Door Only *Spacer Interchangeable Core Cylinder 0 6-Pin 0 7-Pin Yale Attaching Screws FINISH Standard Latch Assembly # 69 - Deadlocking # 69 - Plain 0 6-Pin 0A 7-Pin To Remove Cylinder Handle T o Remove Cylinder from Handle. Insert key and rotate clockwise 70.. Depress retainer with tool provided.. Slide lever off lock. (Also applies to inside lever of 7N, LN, LN and 0LN lock functions.) Lever Handle. Remove retainer spring pad.. Slide cylinder out of handle. To reassemble reverse procedure. (Be sure spacer is installed on back of cylinder plug.) Water may be used to lubricate spring pad to aid installation. Retainer Spring Pad For Yale 7 pin cylinder cut to /" (.7mm) as shown / (.7) Yale # 0 Cylinder Cylinder Spacer (Used with 6-Pin Cyl Only) Page May 00

35 Yale INSTALLATION INSTRUCTIONS To Remove Inside Handle of 7LN Function (Removable Core Cylinder).. Remove set screw. Slide handle off. Do not over tighten set screw when assembling. LN Function Only Adjust for Door Thickness Turn outside rose to adjust for door thickness. Locks fit doors from -/" (mm) to -/" (7mm) thick. Yale Rotate 0 Clockwise to Remove Core Set Screw Holds Inside Handle Double Cylinder Function Control Key Only Required to Remove Cylinder -/" Door: 7/6" " Door: 9/6" -/" Door: /6" Rotate To Adjust. Strike Installation (Wood Frames Only) A. Close door and mark a horizontal line from the center of the template to the frame of the door. B. Measure half the thickness of the door; mark this same distance with a vertical line starting from the stop side of the frame and where both lines cross make a " (6mm) diameter hole and /" (mm) in depth. C. Align the holes of the strike with the vertical line, trace the outline of the strike and mortise to /6" (.6mm) depth. Attach the strike with two screws (provided). STRIKES 97 Optional Strike Box # 0 9 Standard Strike Box STOP TEST THE OPERATION OF THE LOCKSET Cycle the lock in both the locked and unlocked positions. If lock functions smoothly when door is open, but binds when closed, check door and frame alignment. If problems are found see troubleshooting below. Attaching Screws FINISH #--x Attaching Screws FINISH #--x/ Troubleshooting. Check door.. Check hinges. They should not be loose or have excessive wear on knuckles.. Latchbolt will not deadlock. Either strike is out of line or gap between door and jamb is too great. Realign strike or shim strike out towards flat area of latchbolt.. Latchbolt does not retract or extend properly. Latchbolt tail and retractor not properly positioned. A. Remove lockset. Look through -/" hole and verify latchbolt tail centered between top and bottom of hole. B. Remove latchbolt and insert lockset, look through latch hole and verify retractor mouth centered in hole. Adjust outside rose plate if not. (See # on Page.) C. Rebore holes if necessary to line up retractor and tail. Door Must Not Bind Door Must Not Sag Door Must Not Warp Door Must Swing Freely For Schlage Removable Core match driver position in handle to the sketch below for proper alignment. 90 Correct position of Schlage Connecting Bar when assembled: Notches toward free end of handle. May 00 Page

36 online literature and templates For the latest information on Yale Commercial Lock and Hardware products, visit our website at Click on the Literature button to find: Catalogs Parts manuals Templates Specifications Installation instructions Yale customers can click on the ebusiness symbol on the website to register for an ebusiness account to: Check the status of orders Check availability of Warehouse and Quick-Ship items Track your order and confirm delivery Receive notification of template changes And More... Yale Commercial Locks and Hardware Address: 90 Airport Road, Monroe, NC 0 USA Tel: Fax: Yale-Corbin Canada Ltd. Address: 690 Edwards Boulevard, Mississauga, Ontario, Canada LT W Tel: Fax: Yale and Yale Security Inc. are registered trademarks of Yale Security Inc. SquareBolt and PowerMatic are registered trademarks of Yale Security Inc. SecureX is a trademark of Yale Security Inc. Folger Adam is a registered trademark of Folger Adam Security Inc. Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. Copyright 00 Yale Security Inc. All rights reserved. These materials are protected under US copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this bulletin, its design, construction, and/or its materials. The ASSA ABLOY Group is the world s leading manufacturer and supplier of locking solutions, dedicated to satisfying end-user needs for security, safety and convenience. 6-0/0R

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