COS BEN. Product Catalogue. E Q U I P M E N T S

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1 COS BEN Product Catalogue

2 COMPANY PROFILE Our name & logo COSBEN aptly signifies higher BENEFITS at lower Costs. In other words, we are committed to offer Global quality at local price. Cosben Equipment deals in material handling equipments such as:- Filtering Systems Conveying & Feeding Equipment Valves & Actuators Aeration systems for free flow of material Pressure control equipment Vibratory equipment We offer erection & commissioning services, if required and support with special technical sessions for OEM's and end users to address all the issues jointly for better performance of product. Location: Mumbai Management: Mr. Ashok Shingore is the main promoter of Cosben Equipments. Mr. Shingore, a Chemical Engineer from UDCT, Mumbai (Mumbai University Institute of Chemical Technology) having 30 years of experience in powder handling and environmental control systems. He has traveled extensively in USA, Europe and Asia. He has been active for past 6 years as a consultant to various companies in India offering services for projects, product development, design & quality control systems. Manufacturing Facility Factory Covered Area: 15,000 sq. ft Factory Open Space: 30,000 sq. ft Custom built imported state of the art fully robotic profile cutting, drilling and welding machine. This assures absolute 100% quality on the job. Custom built plasma cutting machines : 2 nos. Custom built fully automatic CNC controlled bush welding machine. Variety of special laboratory equipment for Quality Control department (We follow International Standards). Automatic shot blasting Unit Painting booth with special environmental controlled systems (filtering system) Specially developed 'Power Efficient' Infrared Oven Remote controlled Jib Cranes : 5 nos. For material handling mobile trolleys, fork lifts & cranes are used. Well organized warehouse with racks and ERP software controlled system. In-house carpentry equipment Stock We maintain substantial stocks of components and finished goods to support minimum 2 months activity. Delivery Standard: 3 weeks. However, in case of emergency the same can be offered in 1 week. Quality/ Warranty: We offer 12 months warranty from the date of commissioning or 18 months from the date of despatch, whichever is earlier.

3 CONTENTS Tubular Screw Feeders Dust Collectors - Top & Ground Mounted Butterfly Valves & Actuators Other Silo Accessories:- Bin Aerators Paddle Level Sensors Pressure Relief Valves Electric Vibrators COS BEN

4 Tubular Screw Feeders We specialize in design, manufacture and supply of high efficiency Screw Feeders & Conveyors for conveying/feeding various powders like Cement, Fly Ash, Micro Silica, Ice flakes and other dry powders. These screws are manufactured with state of the art technology and machines imported from Europe. Salient Features Continuous flight welded on center pipe with variety of pitch, anti-wear coating (For special applications) choice of cylindrical, rectangular OR ball socket type inlet or outlet connections with option of inclination angle adjustable between 0 45 deg and vertical. Available in different diameters to match the required capacities & lengths. Our screws are equipped with hanger bearings, end bearings with application specific sealing protection, in line drive mechanism with single or double stage flange mounted reduction gear box and TEFC 4 pole sq. cage induction motors which can be mounted either on inlet or outlet side.

5 COS BEN Linear drawing with Exact Dimensions TYPE Inlet dia Outlet dia A B C D CBS 168 CBS 219 CBS 273 CBS 323 O 168 O 219 O 273 O 323 O 168 O 219 O 273 O AS PER CUSTOMER REQUIREMENT D = A+C+B Screw Conveyor Spares

6 Dust Collectors - Top & Ground Mounted Integral part of any batching plant NOT ONLY to keep pollution under check BUT ALSO to recover& recycle the dust/powder material back into the system. Available with 2 types of cleaning arrangement air pulse jet cleaning OR Vibratory cleaning in SILO TOP mounting or ground mounted version with fan, hopper and ducting (client scope) for cyclic de-dusting of more than 1 silo. Salient Features Compact design with weather & bird proof cover, easy interchangeability, easy operating height for maintenance as & when required. Unique design for venting of silo capacity of 25-2 Tons. Available with various filtering media suitable for different dust material. Available Ex-stock. Easy interchangeability. Linear drawing with Exact Dimensions

7 Linear drawing with Exact Dimensions COS BEN

8 Butterfly Valves & Actuators Most commonly used device for water, powder/granular flow intercepting OR for isolating silo from screw or rest of the system, during maintenance work. Salient Features Available in variants of different diameters and material of construction for disc with options of manual or pneumatic actuators. Light weight die cast aluminum body in single or double flange version, easy to fit and negligible maintenance. FIT IT & FORGET IT. Available Ex-Stock. Easy interchangeability. Single Flange Butterfly Valve TYPE ID PCD OD SD A B C OD CBV/S/100/PN CBV/S/1/PN CBV/S/200/PN CBV/S/2/PN CBV/S/300/PN N Drilling E F G H Z Weight in kgs O n Note: All dimensions are in mm 9

9 COS BEN Double Flange Butterfly Valve TYPE ID PCD OD A B C OD CBV/D/100/PN CBV/D/1/PN CBV/D/200/PN CBV/D/2/CN CBV/D/300/CN N Drilling F G H Z Weight in kgs O n Note: All dimensions are in mm 9 Linear drawing with Exact Dimension Support Bracket - 1 Bush - 2 Disc - 3 Seal - 4 Upper Body - 5 Lower body - 6

10 Other Silo Accessories Bin Aerators Unique umbrella shape provides dual advantage of cleaning side walls of silo and fluidizes the material simultaneously, guaranteeing uninterrupted flow of material through silo cone. Salient Features Made out of specially developed heat resistant, high tenacity silicon rubber with stainless steel strut for inert gas purging. Suitable to withstand temp. from -70 to 170 degree Celsius. Easy Interchangeability. Ex-stock delivery. Paddle Level Sensors PLS-type Bin Level Indicators have been specially developed & designed for electric signaling by rotary action of minimum or maximum material level inside bins, hoppers or silos. i.e. Paddle remains stationary till the time powder is in contact & starts rotating no sooner powder level go down the paddle radius. Salient Features Suitable for variety of powders having bulk density in the range of 0.6 to 2 T/M3. Available in AC/DC voltage as per customer request. Ex-stock delivery

11 COS BEN Pressure Relief Valves Vital safety component for silos to avoid any damage and casualties at site, while loading/unloading of material. Also known as Breather valve, as it balances the pressure inside the silo, breathing the air IN or OUT based on the requirement and safeguards the silo. Maintenance friendly. Salient Features Spring loaded design helps controlling the pressure in the range of +1000mm to 120 mm of H20. Body material stainless steel with fiber top cover. Light weight & compact design suitable for 25-2 Tons capacity Silo. Easy Interchangeability. Ex-stock delivery.

12 Electric Vibrator Aluminum frame casting of LM6 Alloy, light weight and strong in design Powder painted with Epoxy for dust and all weather conditions giving a high quality finish Terminal box, epoxy coated with Ceramic terminals and non compressible cable glands Low loss magnetic core with windings of Class H, insulation class F Stress resistant Shaft of Ni-Cr Alloy Steel SKF Bearings for Long life and trouble free maintenance Adjustable weights for increasing/decreasing Centrifugal force as per requirement. Adjustable speed with use of Variable voltage frequency drive. IP 55. Ingress protection, suitable for dusty environment, IP66 also available on request. EMV-200-3

13 COS BEN Model Force kgf Power kw Current A Installation bolt EMV O 9mm x 4 EMV O 9mm x 4 EMV O 9mm x 4 EMV O 11mm x 4

14 All Spares & Components Available Gear Box for screw conveyor Internal Screw for screw conveyor Hanger Bearings for Flyash screw conveyor Hanger Bearings for Cement screw conveyor End Bearings for screw conveyor Filter Cartridge Disc for butterfly valve Rubber Seal & Hexagonal Bush for butterfly valve

15 COS BEN FOR MORE DETAILS PLEASE WRITE TO US ON:

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