17 E S XX XX. Series / Serie 17 Attachment / Kopfstuck. Motor Style / Type D2 = 1/4" Square Drive (Inline models)

Transcription

1 Parts Manual Ersatzteil Liste PL2-7ES April, ES...Series (EN) Electronically Controlled Nutsetters, with brushless dc electric motor, tool memory, resolver, transducer (DE) Elektronisch gesteuerter Elktro-Schrauber, mit büsterenlosem Elektromotor, Winkelgeber und Drehmomentaufnehmer. All tools must be used with Apex Tool Group's TM series or m-pro-00 series controllers for CE compliance. Note: Refer to TME-00 Controller Programming manual PL2-300 for tool set-up. 7 E S XX XX Series / Serie 7 Attachment / Kopfstuck (x, xx) - (Select one / eine Auswahl) Motor Style / Type D2 = /" Square Drive (Inline models) T = Brushless Electic Motor / D3 = 3/8" Square Drive (Inline models) Bürstenloser Elektromotor Q = /" Hex Slip Chuck (Inline models) Tool Type / Werkzeugtype S = Inline / Reihenförmig angeordnet Maxim um Output Torque / Maxim ales Drehmoment (XX) - (Select one / eine Auswahl) 06 = 6 Nm 22 = 22 Nm 2 = 2 Nm 3 = 3 Nm 7 = 7 Nm N O R T H A M E R I C A E U R O P E P.O. Box 0 Lexington, SC Postfach 30 D-736 Westhausen, Germany

2 PL2-7ES April, 2006 Cleco Overview A * Power Cord VAC or 230 VAC B A Tool Cable (Illustration A ) TME-00 Series Controller TOOL IN / OUT A B Programming notes, see PL2EN-300 Order No. Order No. Programmier-hinweise siehe PL2DE-300 Bestell-Nr. Bestell-Nr. Programming notes, see PL2FR-300 Order No. Order No. Instrucciones de programación ver PL2ES-300 Referencia Referencia Programming notes, see PL2IT-300 Order No. Order No. 7ES06D2 --- Battery for 7ES06Q --- Batterie für 7ES2D3 --- Battery for TME ES2Q --- Batería del 7ES7D3 --- Battery for 7ES7Q --- 7ES22D3 --- (*) Power Cords (one furnished as standard) 7ES3D3 --- VAC USA VAC USA VAC Europe Optional Tool Cables (see page ): Extension Cable 2779-XXX Swivel Cable 2780-XXX Tool Cable 2778-XXX TME-00 Series Controller Supply Voltage EN DE PT ES Order Number Bestell-Nr. Order Number Referencia VAC TME---U TME---D TME---P TME---S VAC TME-2--U TME-2--D TME-2--P TME-2--S 230 VAC TME--30-U TME--30-D TME--30-P TME--30-S 230 VAC TME-2-30-U TME-2-30-D TME-2-30-P TME-2-30-S Page 2

3 Cleco Technical Data PL2-7ES April, 2006 B.68 (2.7).83 (6.).8 (330) EN: Dimensions DE: Abmessugen FR: Dimensions ES: Dimensión IT: Dimensiones inches (mm) / Square Drive.3 (28.7) 2.2 (6.) Tool Cable 7ES06D2, 7ES06Q (Not shown) 3.00 (330).30 (33).68 (2.7).83 (6.) Tool Cable.0 (3.6) 2. (6.2) ES2Q, 7ES7Q 3.2 SWIVEL CABLE ASSEMBLY 330 SHOWN IN CENTER POSITION 2.7 (37).68 (2.7).83 (6.) 3/8 Square Drive Tool Cable.0 (3.6) 2.8 (72.) 7ES2D3, 7ES7D3, 7ES22D3, 7ES3D3 Page 3

4 PL2-7ES April, 2006 Cleco Handle Assembly C Black Connector ( pin) Red Connector ( pin) Off Aus Fermé Apadado Spento 8 2 See Service Notes Page

5 Cleco Handle Assembly PL2-7ES April, 2006 Illustration "C" - Handle Assembly Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione 3030 Handle Kit Satz Ensemble Juego Corredo 2 80 Pin Stift G oujon Pasador Spina 3 26 Switch Spring Druckfeder Ressort de comp Resorte Molla 2077 Screw Gewindestift Vis Tornillo Vite B9V Screw Gewindestift Vis Tornillo Vite 6 W Lock Washer Dichtscheibe Rondelle frein Arandela de presión Rondella di bloccaggio Pin Stift Goujon Pasador Spina 8 09 Steel Ball Stahlkugel Bloom d acier Bola de acero Sfera in acciaio O-Ring O-Ring Joint torique Anillo O Anello ad O Switch Actuator Hebel Levier Palanca Leva 933 Switch Spring Druckfeder Ressort de comp Resorte Molla Reverse Spring Druckfeder Ressort de comp Resorte Molla 3 62 Forward/Reverse Spring Druckfeder Ressort de comp Resorte Molla 368 Start/Reverse Switch Schalter Interrupteur Interruptor Interruttore 289 Switch Holder Gehäuse Corps Caja Corpo 6 0 Handle Handgriff Poignée Manija Impugnatura 7 08 Handle Sleeve Griffhülse Manchon de poignée Manguito de la Rivestimento manija impugnatura Connector Sleeve Hülse Douille Manguito Manicotto Reverse Actuator Umschaltring Anneau de renversement Anillo de inversión Anello di reversibilità Light Ring Asm. LED-Ring kpl. Asm Del Anillo del ASM D'Anneau de ASM Dell'Anello del LED. LED. LED Retainer Nut Gewindering Ecrou de retenue Tuerca de retención Dado di fissaggio Tool Cable (optional length) 2778-M meter Cable Kabel Câble Cable Cavo M 2 meter Cable Kabel Câble Cable Cavo M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo 2778-M meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo Swivel Cable (optional length) M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo 2780-M meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo Tool Cable Extension (optional length) M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo 2779-M meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Parts included in Index Number shown. Page

6 PL2-7ES April, 2006 Cleco Motor & Housing Assembly D Motor & Transducer Components Brown ( pin) White ( pin) 8 2 Brown ( pin) Tool Memory White (2 pin) Transducer Amplifier See Illust. C <> <6> 2 Ground White (2 pin) Black ( pin) Switch Red ( pin) Light Ring White ( pin) Transducer To Board Loctite 22 2 Part ID Stamped on this End 6 3 Loctite 22 3 See Service Notes Page 6

7 Cleco Motor & Housing Assembly PL2-7ES April, 2006 Illustration "D" - Motor, Transducer & Housing Assembly Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione 303 Motor Kit Satz Ensemble Juego Corredo Screw Gewindestift Vis Tornillo Vite Wave Washer Wellenförmige unterlegscheibe Rondelle en onde Arandela ondulada Rondella ondulata 22 2 Stand Off (/6") Distanzstück Séparateur Separador Neutralizzatore 0306 Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Screw Gewindestift Vis Tornillo Vite Extension Pinion Ritzelgetriebe Pignon Ingranaggio a Piñon diferencial d entraînement pignone Motor Spacer Distanzstück Entretoise Espaciador Distanziale Motor Assembly Motorbaugruppe Ensemble du moteur Ensamblaje del motor Gruppo motore 0 0 Pinion Adapter Zwischenstück Adaptateur Adaptador Adattatore Table "D" Transducer Asm. Energieumwandler Transducteur Transductor Trasduttore Suspension Bail Aufhängebügel Etrier de suspension Estribo de la Staffa di suspensión sospensione Housing Gehäuse Corps Caja Corpo #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Parts included in Index Number shown. Table "D" Index # Description Qty. 7ES06 Qty. 7ES2 Qty. 7ES7 Qty. Transducer NM NM NM 7ES22 7ES NM Page 7

8 PL2-7ES April, 2006 Cleco Gearing Assembly E Single Stage Gearing Model: 7ES06Q See Illust. D <> Output Planetary Off Aus Fermé Apagado Spento See Service Notes Page 8

9 Cleco Gearing Assembly PL2-7ES April, 2006 Illustration "E" - Single Stage Gearing Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione 303 Gearing Kit Satz Ensemble Juego Corredo O-Ring O-Ring Joint torique Anillo O Anello ad O Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio 9 Spindle Washer Scheibe Rondelle Arandela Rondella 2076 Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Wave Washer Wellenförmige unterlegscheibe Rondelle en onde Arandela ondulada Rondella ondulata Steel Ball /8" Stahlkugel Bloom d acier Bola de acero Sfera in acciaio Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Idler Gear Kit Satz Ensemble Juego Corredo Planet Gear (2T) Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario 3037 Quick Change Kit Satz Ensemble Juego Corredo Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Washer Scheibe Rondelle Arandela Rondella Spring Druckfeder Ressort de comp Resorte Molla Sleeve Hülse Douille Manguito Manicotto Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Washer Scheibe Rondelle Arandela Rondella Ring Gear (2T) Zahnkreis Couronne dentée Engranaje de anillos Guarnizione ingranaggio Output Spindle Spindel Arbre Husillo Mandrino Gear Case Getriebegehäuse Couvre-engrenages Caja de engranaje Scatola ingranaggio 2 90 Front Nut Mutter Ecrou Tuerca Dado (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Parts included in Index Number shown. (T) Teeth / Zähne / Dents / Dientes / Dente Page 9

10 PL2-7ES April, 2006 Cleco Gearing Assembly F Single Stage Gearing Model: 7ES06D2 See Illust. D <> Output Planetary Off Aus Fermé Apagado Spento 20 6 See Service Notes Page 0

11 Cleco Gearing Assembly PL2-7ES April, 2006 Illustration "F" - Single Stage Gearing Assembly Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione 3038 Gearing Kit Satz Ensemble Juego Corredo O-Ring O-Ring Joint torique Anillo O Anello ad O Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio 99 Spindle Washer Scheibe Rondelle Arandela Rondella Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Wave Washer Wellenförmige unterlegscheibe Rondelle en onde Arandela ondulada Rondella ondulata Plug Buchse Bouchon Tapón Spina Spring Druckfeder Ressort de comp Resorte Molla 2369 Button Drucktaste Bouton Botón Pulsante Idler Gear Kit Satz Ensemble Juego Corredo Planet Gear (2T) Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Output Spindle Spindel Arbre Husillo Mandrino Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario Ring Gear (2T) Zahnkreis Couronne dentée Engranaje de anillos Guarnizione ingranaggio Washer Scheibe Rondelle Arandela Rondella Gear Case Getriebegehäuse Couvre-engrenages Caja de engranaje Scatola ingranaggio Front Nut Mutter Ecrou Tuerca Dado (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Parts included in Index Number shown. (T) Teeth / Zähne / Dents / Dientes / Dente Page

12 PL2-7ES April, 2006 Cleco Gearing Assembly G Double Stage Gearing Models: 7ES2Q, 7ES7Q See Illust. D <> Output Planetary Primary Planetary 7ES2Q (Not to scale) ES2Q Off Aus Fermé Apagado Spento Off Aus Fermé Apagado Spento See Service Notes 7ES7Q Page 2

13 Cleco Gearing Assembly PL2-7ES April, 2006 Illustration "G" - Double Stage Gearing Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione 3037 Quick Change Kit Satz Ensemble Juego Corredo Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Washer Scheibe Rondelle Arandela Rondella 082 Spring Druckfeder Ressort de comp Resorte Molla 3692 Sleeve Hülse Douille Manguito Manicotto Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Idler Gear Kit Satz Ensemble Juego Corredo Planet Gear Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario Table "G" Idler Gear Kit Satz Ensemble Juego Corredo Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli 3 Table "G" 3 Planet Gear Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario Gearing Kit Satz Ensemble Juego Corredo O-Ring O-Ring Joint torique Anillo O Anello ad O Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera 2 77 Bearing Spacer Lagerdistanzstück Entretoise de coussinet Separador de cojinetes Distanziale cuscinetto Wave Washer Wellenförmige unterlegscheibe Rondelle en onde Arandela ondulada Rondella ondulata Steel Ball /8" Stahlkugel Bloom d acier Bola de acero Sfera in acciaio Slip-on Gear Steckritzel Pignon coulissant Engranaje de deslizamiento Ingranaggio slittante 2 Table "G" Idler Plate Zwischenplatte Plaque de roue intermédiaire Placa intermedia Piastra intermedia Ring Gear (2T) Zahnkreis Couronne dentée Engranaje de anillos Guarnizione ingranaggio Washer Scheibe Rondelle Arandela Rondella 28 9 Spindle Washer Scheibe Rondelle Arandela Rondella Retaining Nut Gewindering Ecrou de retenue Tuerca de retención Dado di fissaggio Front Nut Mutter Ecrou Tuerca Dado Gear Case Getriebegehäuse Couvre-engrenages Caja de engranaje Scatola ingranaggio 32 Table "G" Output Spindle Spindel Arbre Husillo Mandrino Reaction Bar Stab Barre La barra La sbarra 3 23 Spline Guard Schutzvorrichtung Protection Guarda Protezione Dead Handle Handgriff Poignée Manija Impugnatura Cap Screw Kopfschraube Vis de chapeau Tornillo de casquete Vite a testa cilindrica (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Parts included in Index Number shown. (T) Teeth / Zähne / Dents / Dientes / Dente Table "G" Index # Description Qty. 7ES2Q Qty. 7ES7Q Idler Gear Kit Planet Gear 3 89 (7T) (20T) 2 Idler Plate Output Spindle (T) Teeth / Zähne / Dents / Dientes / Dente Page 3

14 PL2-7ES April, 2006 Cleco Gearing Assembly H Double Stage Gearing Models:7ES2D3, 7ES7D3, 7ES22D3, 7ES3D3 See Illust. D <> 6 Output Planetary Off Aus Fermé Apagado Spento Primary Planetary ES2D3 (Not to scale) ES2D3 7ES7D3 7ES22D3 7ES3D3 29 Off Aus Fermé Apagado Spento 0 2 See Service Notes Page

15 Cleco Gearing Assembly PL2-7ES April, 2006 Illustration "H" - Double Stage Gearing Assembly Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione Table "H" Idler Gear Kit Satz Ensemble Juego Corredo Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Table "H" 3 Planet Gear Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Table "H" Idler Gear Kit Satz Ensemble Juego Corredo Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli 8 Table "H" 3 Planet Gear Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Gearing Kit Satz Ensemble Juego Corredo Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Bearing Spacer Lagerdistanzstück Entretoise de Separador de Distanziale coussinet cojinetes cuscinetto Plug Buchse Bouchon Tapón Spina 9D68 9 Spring Druckfeder Ressort de comp Resorte Molla Button Drucktaste Bouton Botón Pulsante Wave Washer Wellenförmige unterlegscheibe Rondelle en onde Arandela ondulada Rondella ondulata O-Ring O-Ring Joint torique Anillo O Anello ad O Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio 20 Table "H" Idler Plate Zwischenplatte Plaque de roue intermédiaire Placa intermedia Piastra intermedia 2 Table "H" Slip-on Gear Steckritzel Pignon coulissant Engranaje de deslizamiento Ingranaggio slittante Ring Gear (2T) Zahnkreis Couronne dentée Engranaje de anillos Guarnizione ingranaggio Washer Scheibe Rondelle Arandela Rondella 2 99 Spindle Washer Scheibe Rondelle Arandela Rondella Retaining Nut Gewindering Ecrou de retenue Tuerca de retención Dado di fissaggio Front Nut Mutter Ecrou Tuerca Dado Gear Case Getriebegehäuse Couvre-engrenages Caja de engranaje Scatola ingranaggio 28 Table "H" Output Spindle Spindel Arbre Husillo Mandrino Reaction Bar Stab Barre La barra La sbarra Spline Guard Schutzvorrichtung Protection Guarda Protezione Dead Handle Handgriff Poignée Manija Impugnatura Cap Screw Kopfschraube Vis de chapeau Tornillo de casquete Vite a testa cilindrica (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Parts included in Index Number shown. (T) Teeth / Zähne / Dents / Dientes / Dente Table "H" Index # Description Qty. 7ES2D3 Qty. 7ES7D3 Qty. 7ES22D3 Qty. 7ES3D3 Idler Gear Kit Planet Gear 3 89 (7T) 3 89 (7T) (2T) (2T) Idler Gear Kit Planet Gear 3 89 (7T) (20T) 3 89 (7T) (2T) 20 Idler Plate Slip-on Gear 899 (7T) 899 (7T) 28 Output Spindle (T) Teeth / Zähne / Dents / Dientes / Dente Page

16 PL2-7ES April, 2006 Cleco Kit Summary This table indicates the complete listing of kits used with the 7ES series nutsetters. The kit numbers shown to the right of each model are the kits required for that model. Model or Sub-Assembly Handle Kit Motor Kit Gearing Kit Idler Gear Kit Idler Gear Kit Quick Change Kit 7ES06D ES06Q ES2D ES2Q ES7D ES7Q ES22D ES3D Page 6

17 Cleco Service Notes PL2-7ES April, 2006 Illustration C (in-lbs) D (in.-lbs.).6-8. E F G H Index Num Illustration C EN: Tightening Torque DE: Anzugsmoment FR: Tightening Torque ES: Torsión de Apriete IT: Che stringendo Torque Illustrations E, F, G, H EN: Idler Gears DE: Zwischenzahnrad FR: Engrenage secondaire ES: Engranaje secundario IT: Ingranaggio intermedio EN: Pinion Gears DE: Ritzelgetriebe FR: Pignon d entraînement ES: Piñon diferencial IT: Ingranaggio a pignone - pound (0. kg) - 2 ounce (6.7 grams) EN: Grease DE: Schmiermittel FR: Graisse ES: Grasa IT: Grasso GREASE EN: Ring Gears DE: Zahnkreis FR: Couronne dentée ES: Engranaje de anillos IT: Guarnizione ingranaggio EN: Insert Spring into Switch Actuator as shown DE: Stellen Sie Feder in Schalter Stellglied. FR: Le ressort d'endroit dans le mécanisme de positionnement de commutateur. ES: La primavera del lugar en el activador de interruptor. IT: La primavera di luogo nell'attuatore di interruttore. 3 0 Illustration D Illustrations E, F, G, H EN: Pin - 3/6 DE: Stift -.76mm FR: Goupille cylindrique -.76mm ES: Pasador -.76mm IT: Spina -.76mm EN: Adjustable Spanner Wrench DE: Stellschlüssel FR: Clé de réglage ES: Llave ajustable IT: Chiave di regolazione EN: Off DE: Aus FR: Fermé ES: Apagado IT: Spento Tighten or remove front Nut with an adjustable spanner wrench (3/6 Pins). E-2 F-20 G-30 H-26 EN: Transducers are not interchangeable, check part number. DE: Transducer sind nicht austauschbar, Kontrolle Teilnummer. FR: Les transducteurs ne sont pas interchangeables, le numéro de partie de chèque. ES: Los transductores no son intercambiables, el número de la parte de cheque. IT: I trasduttori non sono intercambiabili, il numero di parte di assegno. Page 7