Motorized Pulley 500L, 500M & 500H, Ø in. (501 mm)

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1 Motorized Pulley 500L, 500M & 500H, Ø (501 mm) Our diameter Motorized Pulley range offers three different performance levels for BULK applications: - L for Light duty - M for Medium duty - H for Heavy duty It is important to notice the product differences and choose the appropriate pulley based on estimated belt tension (radial load.) See page 80. The actual radial load must be less than the maimum allowable radial load shown this catalog. Be aware of creased belt tensions required to drive multi-ply thick heavy belts and/or larger belt widths. If the diameter model is not strong enough to resist estimated belt tension, then select diameter model. L for Light duty 500L is designed for tough and irregular operatg conditions. 500L is typically used heavy mobile crushg & screeng applications as well as crushed stone, ore, cement, steel, and fertilizer handlg. 500L uses motor and gearbo from 400M. Note that 500L outer dimensions do not match 500H (Former models TM500 and TM501). M for Medium duty A solid 3-stage gearbo enables the 500M to provide low speed at high torque and handle irregular loadgs harsh operatg conditions. 500M uses motor and gearbo from 400H. Note that 500M outer dimensions do not match 500H (Former models TM500 and TM501). H for Heavy duty 500H has strongest ternal components this diameter with gearbo, shaft, and beargs designed for tough, irregular, and etreme operatg conditions. STANDARD SPECIFICATION of Motorized Pulley Crowned mild steel diameter steel shell pated yellow at a mimum thickness of 2.4 mils Bolted powder coated cast iron bearg housgs and covers, all pated yellow at a mimum thickness of 2.4 mils Mild steel shafts with nitrided shaft sleeves valid for 500H. Shaft sealg system - degree of protection IP66/67 (EN34-5.) See page 37. Cast iron termal bo for pated yellow at m.thickness of 2.4 mils 3-phase duction motors with thermal protector Voltage: All common voltages available. Please specify. Motor wdg sulation Class H Dynamically balanced rotor Two oil plugs each fitted with a magnet to filter the oil Black pated mountg brackets (KL60) for 500L and 500M available on request Yellow pated mountg brackets (AL65 & ALO65) cluded with 500H Oil change recommended every 50,000 operational hours for synthetic oil (or 20,000 operational hours for meral oil) Mimum RL. Refer to pages 51 & 53 Maimum RL - Please quire Non standard RL s available To be used horizontal positions ±5 degree only Please note: Noise-sensitive Areas: High speed 2- pole motors can cause higher noise levels and are not recommended for noise-sensitive areas Technical Precautions for Design, Installation, and Matenance: pages Environmental Considerations: page Optional Etras: page 49 and back cover Electrical Connection Diagrams: pages SEMI-RUST-FREE options TS11 (500L & 500M) Pated mild steel shell at mimum thickness of 4.7 mils Staless steel shafts AISI 303/4 range Pated cast iron end housgs at mimum thickness of 4.7 mils Staless steel bearg covers with labyrth grooves and grease nipples AISI 304 range Zc plated oil plugs each with magnet Zc plated eterior bolts Shaft sealg system degree of protection IP66/67 (EN34-5.) See page 37. Pated termal bo at mimum thickness of 4.7 mils Nickel plated mountg brackets are available TS11 (500H) Pated mild steel shell at mimum thickness of 4.7 mils Pated cast iron end housgs at mimum thickness of 4.7 mils Staless steel covers with labyrth grooves AISI 304 range Nitrided shaft sleeves Zc-plated oil plugs - each with magnet Zc-plated eterior bolts Shaft sealg system degree of protection P66/67 (EN34-5) See pg 88. Pated termal bo at mimum thickness of 4.7 mils Nickel plated mountg brackets with labyrth grooves TS12 As TS11, but without regreasable seals. Covers - standard Please note: FDA & USDA food grade recognized oil and grease are not cluded TS11 & TS12, but available on request Please specify required TS-number when orderg Staless Steel options. 48

2 OPTIONAL EXTRAS Motorized Pulley 500L, 500M & 500H Specification Availability Semi-rust-free option TS11 with regreasable labyrth seals Semi-rust-free option TS12 with standard seals Regreasable labyrth seals Dust eplosion proof Motorized Pulleys - ATEX 95 - Zone 22 - for applications handlg of dusty gra etc. Accordg to European Directive 94/9/EC. o Standard black rubber laggg (See page ) 3/8 full smooth laggg - Hardness 60 ±5 Shore A o 3/8 full diamond laggg - Hardness 60 ±5 Shore A o 3/8 partial smooth laggg - Hardness 60 ±5 Shore A o Special laggg - e.g. hot vulcanized, partial, and ceramic (See page 80.) o Internal electromagnetic brake (not available 500H) M. RL creases by 3.94 for 500L and 500M Eternal brake shaft (for mechanical brake by others) Only available 500H Mechanical backstop M. RL = for 500L M. RL = for 500M M. RL = for 500H Insulation class F with standard oil: (allowable ambient temperature: -13 F/+104 F) Insulation class H with synthetic oil: (allowable ambient temperature: -13 F/+120 F) Std. Parallel shell Thermal protector Voltage: Sgle voltage (460) stator (Y wdg) wired for 460v/3ph/ at termal bo IP66/67 Standard yellow powder coated cast iron termal bo Special voltage motors CSA approved motors = Optional etras o = An option with certa limitations. Please refer to Technical precautions pages Std. = Fitted as standard Std. Std. Std. 49

3 Motorized Pulley 500L & 500M, Ø (501 mm) Motorized Pulley with termal bo Idler Pulley 3 UT400M & UT400H Motorized Pulley or Idler Pulley Standard termal bo A B C D E F G H K L M N O Model 500L & 500M UT400M & UT400H A dimension is outer diameter of unlagged pulley shell at pulley centerle. 2 B dimension is outer diameter of unlagged pulley shell at each end of shell. 3 Idler pulley shown is non-crowned version. Motorized Pulleys & Idlers Model 500L, 500M, UT400M, & UT400H Material Steel pated Steel Ni plated Bracket Size KL60 Part Number D F I K S T 6YA YA0D Dimensions V W1 Mountg bracket X X1 Z Z1 Weight lbs 50

4 Motorized Pulley 500L & 500M, Ø (501 mm) Power HP Motor No. of Poles No. Gear Stages Model Nomal belt speed 1 at Full Load fpm Actual belt speed 1 at Full Load fpm Belt Pull 2 lbs Ma. Radial Load 3 T1 + T2 lbs M. RL RL Dimension ches (RL>78.74 available on request) Weight lbs 5 longer than Type of Bracket 3 500M L M L 3 500M L M L 3 500M L 3 500M L Special RL Standard RL See Footnote 4 KL60 6YA09 Idler Pulley UT400M 9, See Footnote KL60 6YA09 UT400H 11, Use nomal belt speed to specify pulley. Actual belt speed is presented (for pulley lagged with 3/8 thick rubber) to assist with process design calculations. See Technical Precautions page 79. Note that actual belt speed decreases when laggg is not used due to decreased pulley diameter. 2 Belt pull value allows for gearbo loss. 3 Pulley must not be subjected to radial load eceedg Maimum radial load defed above. See Belt Tension section Technical Precautions, page Additional Motorized Pulley weight, specified per Roller Length: < RL < Wt = 8.7 lbs/. 5 All weights shown above are for pulleys fully lagged with 3/8 thick rubber and do not clude mountg brackets. For partially lagged pulleys add 5% to 10% to th weights shown above. See Pages 47, 82 and 83 for partial laggg. To calculate unlagged pulley weight subtract 0.9 lbs/ of Roller Length from above. 51

5 Motorized Pulley 500H, Ø (501 mm) Motorized Pulley with termal bo Idler Pulley 3 UT500H Motorized Pulley or Idler Pulley A B C D 4 E G L M O P Model 500H UT500H A dimension is outer diameter of unlagged pulley shell at pulley centerle. 2 B dimension is outer diameter of unlagged pulley shell at each end of shell. 3 Idler pulley shown is non-crowned version. 4 D dimension is shaft diameter. Mountg bracket* Motorized Pulleys Material Bracket Dimensions Weight & Idler Pulleys Size* D I S V W W1 W2 X X1 Z Z1 Model lbs 500H & UT500H Cast iron AL65 / ALO * Type AL bracket has gib key. Type ALO has no gib key. See position 69 on page

6 Motorized Pulley 500H, Ø (501 mm) (Design based on former TM500 / TM501) Power HP Motor No. of Poles No. Gear Stages Model H H H H H H H H H Nomal belt speed 1 at Full Load fpm 120* 150* 120* 150 * * * Actual belt speed 1 at Full Load fpm Belt Pull 2 lbs Ma. Radial Load 3 T1 + T2 lbs 10,340 M. RL RL Dimension ches (RL>78.74 available on request) Weight lbs 5 longer than Standard RL Idler Pulley Model UT500H 10, See Footnote 4 Type of Bracket AL65& ALO65 See Footnote AL65 & ALO Use nomal belt speed to specify pulley. Actual belt speed is presented (for pulley lagged with 3/8 thick material) to assist with process design calculations. See Technical Precautions page 79. Note that actual belt speed decreases when laggg is not used due to decreased pulley diameter. 2 Belt pull value allows for gearbo loss. 3 Pulley must not be subjected to radial load eceedg Maimum radial load defed above. See Belt Tension section Technical Precautions, page Additional Motorized Pulley and Idler weight, specified per Roller Length: < RL < Wt = 9.8 lbs/. 5 All weights shown above clude mountg brackets and are for pulleys fully lagged with 3/8 thick material (i.e. rubber for HP and solid ceramic for 40 HP). For partially lagged pulleys add 6% to 10% to the weights shown above. See page 47, 82, & 83 for partial laggg. To calculate unlagged pulley weight subtract 0.9 lbs/ of Roller Length from above. * Eternal brake shaft option is not available these belt speeds. 53

7 Motorized Pulley 500L, Ø (501 mm) Spare parts list and sectional drawgs Pos. Description Pos. Description Pos. Description 1 Shell 2 End housg with geared rim 8 Geared rim 9 Rotor pion 10 Input wheel 11 Output pion 12 Gear bo ñ cast alumum 13 Front shaft 13.1 Front shaft (ss option) 14 Rear shaft 14.1 Rear shaft (ss option) 15 Stator complete 15.1 Rotor 16 Termal bo complete 17 Nipple 20 Cover ñ front side 20.1 Cover with labyrth groove 21 Cover ñ rear side 21.1 Cover with labyrth groove 23 Rear flange 24.1 Shaft oil seal outer 24.2 Shaft oil seal ner 24.3 Shaft oil seal outer (lab option) 24.4 Shaft oil seal ner (lab option) 26 Bearg 27 Bearg 28 Bearg 29 Bearg 30 Bearg 31 Bearg 32 Retag rg 36 Heagon socket screw 37 Heagon socket screw 38 Heagon socket screw 43 Heagon screw 44 Heagon screw 45 Heagon screw 50 Waved sprg washer 51 Gasket 52 Magnetic oil plug 53 Distance washer 66 Waved sprg washer 67 Waved sprg washer 70 Waved sprg washer 73 Set screw 75 Gasket 76 Gasket 77 Gasket 78 Gasket 85 Intermediate flange 90 Backstop 91 Electromagnetic brake 93 Retag rg 94 Heagon head screw 99 Waved sprg washer 101 Key 104 Distance washer 120 Labyrth cover 121 Fig bolt 122 O-rg 123 Grease nipple 140 Deflection seal (future) 180 Intermediate pion shaft 181 Intermediate pion 182 Distance washer 183 Distance washer 184 Roller bearg 185 Roller bearg 186 Key 187 Key 188 Retag rg 190 Retag rg 191 Retag rg 194 Set screw 196 Key 197 Retag rg 54

8 Motorized Pulley 500M, Ø (501 mm) Spare parts list and sectional drawgs Pos. Description Pos. Description Pos. Description 1 Shell 2 End housg with geared rim 3 End housg 8 Geared rim 9 Rotor pion 10 Input wheel 11 Output pion 12 Gear bo ñ cast iron 13 Front shaft 13.1 Front shaft (ss option) 14 Rear shaft 14.1 Rear shaft (ss option) 15 Stator complete 15.1 Rotor 16 Termal bo complete 17 Nipple 20 Cover ñ front side 20.1 Cover with labyrth groove 21 Cover ñ rear side 21.1 Cover with labyrth groove 23 Rear flange 24.1 Shaft oil seal outer 24.2 Shaft oil seal ner 24.3 Shaft oil seal outer (lab option) 24.4 Shaft oil seal ner (lab option) 26 Bearg 27 Bearg 28 Bearg 29 Bearg 30 Bearg 31 Bearg 32 Retag rg 36 Heagon socket screw 37 Heagon socket screw 38 Heagon socket screw 43 Heagon head screw 44 Heagon head screw 45 Heagon head screw 50 Waved sprg washer 51 Gasket 52 Magnetic oil plug 53 Distance washer 66 Waved sprg washer 70 Waved sprg washer 73 Set screw 75 Gasket 76 Gasket 77 Gasket 78 Gasket 85 Intermediate flange 90 Backstop 91 Electromagnetic brake 93 Retag rg 94 Heagon head screw 99 Waved sprg washer 100 Key 104 Distance washer 120 Labyrth cover 121 Fig bolt 122 O-rg 123 Grease nipple 140 Deflection seal (future) 180 Intermediate pion shaft 181 Intermediate pion 182 Distance washer 183 Distance washer 184 Roller bearg 185 Roller bearg 186 Key 187 Key 188 Retag rg 191 Retag rg 194 Set screw 196 Key 197 Retag rg 55

9 Motorized Pulley 500H, Ø (501 mm) Spare parts list and sectional drawgs Pos. Description Pos. Description Pos. Description 1 Shell 4 End housg with geared rim 8 Geared rim 9 Rotor pion 10 Input wheel 11 Output pion 12 Gear bo cludg rear shaft 13 Front shaft 14 Rear shaft 15 Stator complete 15.1 Rotor 16 Termal bo complete 17 Nipple 18 Mountg brackets rear side 18.1 Mountg bracket w/lab rear side 19 Mountg bracket front side 19.1 Mountg brackets w/lab front side 20 Cover ñ front side 20.1 Cover with labyrth groove 21 Cover ñ rear side 22.1 Cover with labyrth groove 23 Rear flange 24.1 Shaft oil seal outer 24.2 Shaft oil seal ner 24.3 Shaft oil seal outer (lab option) 24.4 Shaft oil seal ner (lab option) 26 Bearg 27 Bearg 30 Bearg 31 Bearg 32 Retag rg 33 Retag rg 34 Retag rg 35 Retag rg 37 Heagon socket screw 38 Heagon socket screw 42 Heagon head screw 44 Heagon head screw 45 Heagon head screw 50 Washer 51 Gasket 52 Magnetic oil plug 58 Sprg washer 68 Key 69 Gib key 70 Waved sprg washer 72 Grooved p 73 Set screw 75 Gasket 76 Gasket 77 Gasket 78 Gasket 79 Holdg plate 85 Motor flange for backstop/brake 90 Backstop 90.1 Backstop housg 90.2 Backstop cover 93 Backstop retag rg 94 Backstop he head screw 99 Backstop sprg washer 101 Backstop key 123 Grease nipple 130 Brake shaft 131 Mountg bracket bearg cover 132 Roller bearg 133 Brake shaft seal 134 Brake shaft seal 135 Retag rg 136 Bolts - bearg cover 137 Sprg lock washer 138 Key 139 Retag rg 140 Key Deflection seal (future) Cross sectional drawg shows optional backstop. 56

10 Motorized Pulley 500L & 500M, Ø (501 mm) Sectional drawgs (See parts list on pages 54 & 55.) Intermediate Shaft (valid for 500M) Labyrth Option Backstop Option Electromagnetic Brake Option 57

11 Motorized Pulley 500H, Ø (501 mm) Sectional drawgs (See parts list on page 56.) Labyrth Seal Option Eternal Brake Shaft Option 58