YELLOW JACKET. Programmable Charging Scale. Operating and maintenance information. Scale numbers 68801, 68803, , 6881 J.
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1 YELLOW JACKET Programmable Charging Scale Operating and maintenance information Scale numbers 68801, 68803, , 6881 J ljtt;/la ENGl= ING COMPANY INC. Right with you on every call. I ow jacket.corn 99 Washington Street Melrose, MA Phone Toll Free Visit us at
2 These unique features plus more: Heavy duty platfo1m and over sized strain gauge bridge for rigidity, accuracy and repeatability. 0.5'' LCD with bold dark nu mbers for easy readi ng even in well-lighted area. Overload protection: "OL" message on LCD. Plus mechanical protection against extreme overload. Water and environmental resistance with sealed LCD display and membrane switch keypad on control module. Read minus (-) mode if you want to zero the display after placing the tank on the platform, and accurately meter refrigerant going into the system. Low battery indicator icon on LCD. Removable platform and electronics for more flexible use Low battery icon Minus sign Indicates weight reduction Automatic "Hold" if ref1;gerant flow stops "Hold" mode allows for mid-charge cylinder changes Accurately meters charges from 1 ounce to 100 pounds AC adapter powers the solenoid to extend battery life And more Caution - To insure full performance life: Do not overload scales. Set loads carefully in center of platform. Control module :, LB oz Units of ID UD measure Bubble level indicator on scale platform promotes proper setup Industrial load cell for improved accuracy 5 foot retractable (coil) cable for easier storage 0.1 Ounce I 0.0 I Pound I Ki logram Resolution 2 Single button power switch (scroll up) (scroll down) UP Sets display to zero TARE Selects units < ) to be displayed Control button for charging DOWN CHARGE attachment ~ - ICIMl'All.
3 To weigh an item I. Place the scale case (or the platform alone) on a flat rigid surface and remove the control module from the scale case. Use the "bubble level" on the scale platform to confirm that the unit is level. 2. Press the ON/OFF button to turn the scale on or press the TARE button if the scale is already on. After a short time, the display will read zero. Press the UNITS button to change to the desired readoul units. 3. Set the load on the platform, making sure to center the load before taking the reading. 4. When finished, press the ON/OFF button to turn the control module off. Weighing recovered or charged refrigerants (without charging attachment) I. Place the scale case (or the 5. Start charging. The weight platform alone) on a flat rigid displayed on the control module surface and remove the control wi ll be a negati ve number to module from the scale case. Use indicate the amount of gas that the "bubble level" on the scale has been charged into the platform to confirm that the unit system. is level. OR 2. Carefu ll y place cylinder onto the center of the scale platform. Be 6. Start recovery. The weight careful not to drop the cylinder displayed on the control module onto the scale. will show the weight of the gas, which has been added to the 3. Connect all the hoses, manifold, cylinder on the scale. etc. and purge the lines as necessary. 7. When the charging/recovery process 1 complete, press the 4. Press the ON/OFF button to ON/OFF button to turn the turn on and zero out the control control module off. module or press the TARE button if the unit is already on. 3
4 Using the charging attachment I. Place the scale case (or the platform alone) on a flat rigid surface withi n 4 feet of the system port to be charged and remove the control module from the scale case. Use the bubble level on the scale platform to confum unit is level. 8. Check the system, all connections, and all valves to ensure system is ready to charge. 9. Press the ON/OFF button to tum on the control module. 2. Connect a power pack to the control module (Charging solenoid will not function without AC power). 3. Connect the charging module cord to the control module. 4. Carefully place cylinder onto the center of the scale platform. 5. Connect the "Out" port of the charging module (indicated by the head of the refrigerant flow an ow) with a sho11 length of hose to the system port to be charged. Use a tee fitting if gauges are used during charging. Low battery icon Minus sign Indicates weight reduction Single button power switch (scroll up) (scroll down) CE: ID UP UNITS DOWN CHARGE Units of measure Sets display to zero Selects units to be displayed Control button for charging attachment 6. Connect the "In" port of the charging module (indicated by the tail of the refrigerant flow arrow) with a hose to the cylinder on the scale. The hose used must have a mechanism for depressing the Schrader valve on the input port of the charging module.anchor the hose near the scale to keep it from influencing the weight reading. 7. Purge the hose from the tank to the charging module port Use the UNITS key to select the desired display units. 1 I. Press the CHARGE button to enter charging mode. To get out of the charging mode at any time, press the TARE button or the ON/OFF button. 12. Enter the desired charge weight by using the UP and DOWN buttons. The data entry mode will be indicated on the display by the flashing UP/DOWN arrows in the upper left corner.
5 13. When the desired charge weight is displayed, press the CHARGE button to begin charging. The scale will zero itself and open the solenoid. The charging process will be indicated on the display by the flashing charging icon">>>" in the lower left corner. The green LED on the charging module will Light indicating that power has been applied to the solenoid valve, and the solenoid will make an audible clicking noise when it opens. Refrigerant will begin to flow if aj I the proper connections have been made and ah the necessary valves have been opened. The scale display will show an increasing negative weight as the ref1igerant leaves the cylinder. 14. If the CHARGE button is pressed while the solenoid valve is open, the scale will note the weight that has been charged, the solenoid valve will close, and the display will flash "Hold". When the CHARGE button is pressed again, the scale will tare itself, re-open the solenoid valve, and continue chargi ng as if it hadn't been stopped. This mode can be used to change cylinders in mid-charge. Note that if the refrigerant flow falls below a certain rate, the scale wi ll automatically put itself into "Hold" mode. This may happen if the cylinder is empty, if the valves are not properly opened, or if the conditions are not present to promote refrigerant flow. Once the problem is corrected (i.e. change cyli nders, open closed valve, heat the supply cylinder), press the CHARGE button to resume charging. 15. When the target charge weight is reached, the scale will close the solenoid valve. The display will alternately flash the charged weight and " " to verify that the proper weight was charged. 16. When the charging process is complete, press the ON/OFF button to turn the unit off. 17. Make sure the supply tank valve is closed before disconnecting the charging module. Disconnect hoses starting at the system port, working back toward the supply tank. This will prevent loss of the system charge. 5
6 Manifold (Optional) HVACUnit or Appliance Connection Diagram ~ ;:: ;:: Scale Platform ;:: ~ :: : ~ ~ ~,,,, ~ ' Module not charging? Before you call, try these simple trouble-shooting steps: Is the >>>icon flashing? Possible operator error. Try again, following instructions carefully. Call suppo1t if problem persists. Is the module LED lit?..,... Is there an audible "click" when the LED lights? Check all valves and Schrader cores. Tank may be empty or conditions are not right for refrigerant flow. 6 Check AC adapter and solenoid cable connections. Call support if problem persists. Solenoid not operating. Call support. In the U.S. call Ritchie Customer Service Department (952) custserv@ritchieengineering.com
7 110 Pound (50 kg.) Specifications: Capacity: 110 lbs. (50 kg) Resolution: 0.1 Ounce I 0.01 Pound/ 0.01 kg Accuracy: ± 0.5 oz. } Or 0. 1 % ± 0.03 lb. of reading, ± kg whichever is greater Weight of scale: 9 lbs. (4.1 kg) Case Size: 15.5" x 12.25" x 3.25" (394 x 3 11 x 83mm) Module display: Sealed LCD with high resolution 0.5" characters Keypad: moisture resistant membrane keypad with tactile metal domes Components: Industrial grade Operation method: Oversized strain oauoe bridoe /;> /;> /;> Platform size: 9" x 9" (228 x 228mm) Battery: 25 hours (continuous use approx.) Battery: 9v alkaline Solenoid Pressure Rating: 400 psi MOPD (Maximum operating pressure differential) Solenoid Orifice Size: l I l 6" Charging Accuracy: Scale accuracy ± 0.25 ounces (7 grams) range: l oz. to l 00 lbs. Operating temp: 32 P to 122 P (0 to50 ) Storage temp: -4 P to 158 F (-20 to 70 ) NOT LEGAL FOR TRADE 220 Pound (100 kg.) Specifications: Capacity: 220 lbs. (100 kg) Resolution: O. l Ounce I 0.01 Pound/ 0.01 kg Accuracy: ± 1.0 oz. } Or 0.1 % ± 0.06 Lb. of reading, ± kg whichever is greater Weight of scale: 12.4 lbs. (5.6 kg) Case Size: 18.0" x 13.0" x 4.25" ( 457 x 330 x 108mm) Module display: Sealed LCD with high resolution 0.5'' characters Keypad: moisture resistant membrane keypad with tactile metal domes Components: Industrial grade Operation method: Oversized strain gauge bridge Platform size: l l.3" x 11.3" (287 x 287mm) Battery: 25 hours (continuous use approx.) Battery: 9v alkaline Solenoid Pressure Rating: 400 psi MOPD (Maximum operating pressure differential) Solenoid Orifice Size: 1/16" Charging Accuracy: Scale accuracy ± 0.5 ounces (14 grams) range: 2 oz. to 200 lbs. Operating temp: 32 F to l22 F (0 to50 ) Storage temp: -4 P to l 58 P (-20 to 70 ) NOT LEGAL FOR TRADE 7 Test Equipment Depot Washington Street Melrose, MA TestEquipmentDepot.com
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