Capture Torque Analyzer Operation Instructions Rev 1.0 (6/30/2014)
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- Clyde Arthur Bryant
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2 Features - Enables calibration and analysis of hand and power torque tools. - Selection of three operation modes: Track, Peak & First Peak - Seven units of torque measurements: (ozf.in, lbf.in, lbf.ft, cn.m, N.m, kgf.m, kgf.cm). - Real time clock for time stamping of readings. - USB interface to download readings to PC. - Easy to use menu system. - Five-digit display. - High capacity Li-ion batteries for long life and universal charger ( VAC). - Color display that features clear visual warnings for the operator: - Go / No Go and sensor overload. - Tool Database - stores up to 500 tools. - Reading database - stores up to 2000 readings. Safety & Maintenance - Use only as a Torque Analyzer / Calibration Device - Always ensure the device is used on a flat surface - Only use the supplied power supply and cable - Calibrate every 12 months - Do not drop the device - Do not clean with abrasives or any fluids, use a dry cloth - Dispose of unit in a safe manner User Interface Page 2
3 Mounting Capture Torque Sensor The CS torque sensor needs to be mounted securely before operating. Immobilizing the sensor is critical for the safety of the operator as well as for the accuracy of torque measurements during operation. A loose CS sensor during utilization can impact the validity of torque readings. How to connect a Torque Sensor Attach the appropriate cable (sold separately - item # ) for connecting the CS sensor with the Capture Torque Analyzer. The CS sensor is imbedded with Quicktec technology, which passes all the sensor information to the Capture Display. When connected to Capture device, the sensor will automatically be recognized and a summary window is displayed. If a torque sensor other than the CS sensor is connected to the Capture Display, then the unit recognizes the sensor as being a Non-Quicktec technology device. Therefore, the information on the sensor needs to be entered manually. An input window is displayed. The sensor information can be entered by following the prompts on the input screens, which is confirmed by the Non-Quicktec summary window. Note! - When using a non Quicktec type sensor, the sensor information will not be stored in the Capture unit, but it will be stored with each relevant torque reading. Page 3
4 Sensor Connector Type & Pin Connections Lemo panel mount socket, size 2B. The mating connector is a Lemo 10 way, size 2B plug. Part no. FGG-2B-310-CLA-M42. For sensors that are not CS models, please reference Pin Diagram below for creating your own cable. Serial Port The serial port is used for sending data to a PC. Data transmission is set to automatic and is sent in the following format: time date, sensor id, tool id, torque value, units, capture id Serial Port settings are as below Mode Selections Peak: In this mode, the display retains the highest torque applied. This mode is suitable for testing hand tools, pneumatic tools or electric tools. Track: This mode displays increasing or decreasing torque in real time in CW and CCW direction. First Peak:The display holds the first detected torque peak applied. Once peak is detected, the display will show the torque value. If a second peak is detected then it will be displayed in the lower left section (see page 2 - User Interface). This function is primarily used for testing and calibrating click type mechanical torque wrenches. The tester captures the point where the wrench clicks. This peak may be used for operator training on correct use of the wrench. Always apply torque smoothly to avoid false first peak readings. Page 4
5 Quick Start Guide Reset Mode Auto - Auto resets the reading once the selected time period has expired (1, 3 or 5 seconds). Manual - Resets the reading only once the user has pressed the Back button. Test Mode Track - Progressively tracks the applied torque. First Peak - Displays the First Peak torque value as well as the Peak torque value over the entire test period. Peak - Displays the Peak torque value over the entire test period. Units Allows the user to choose from a range of Metric and Imperial torque units that suit the particular tool being analyzed. Once the desired units have been selected they will be displayed on the home screen. Settings Allows the user to adjust the device language, time and date. Gives the user access to a helpline if assistance is needed with the device. Access to Start Up Guide. Tools Allows the user to add, edit and select tools for torque analysis. Tolerance limits for testing can also be specified. Storage for 500 tools. Data Stores the data of up to 2000 torque analysis results. The data stored includes the time and date, the transducer and tool used and the physical results of the analysis. RESET (SINGLE PRESS) IN HOME SCREEN BACK (SINGLE PRESS) HOME (PRESS AND HOLD) Page 5
6 Quick Start Guide - Continued ENTER/ON (SINGLE PRESS OFF (PRESS AND HOLD) TARE (SINGLE PRESS) IN HOME SCREEN Note! - To reset language to default (English) from home screen press buttons in 4, 2, 1 order. Languages Page 6
7 Mountz Calibration & Repair Services Mountz Inc. features an experienced calibration and repair staff. Our trained technicians can calibrate and repair most any tool. Mountz provides rapid service with quality that you can trust as we offer two state-of-the-art calibration lab and repair facilities that can calibrate up to 20,000 lbf.ft. With nearly 50 years years of experience, Mountz s in-depth knowledge of torque is reflected in our tool s craftsmanship and our ability to provide solutions to both common and uncommon torque applications. We perform calibrations in accordance with ANSI/NCSL-Z540. Mountz is dedicated solely to the manufacturing, marketing and servicing of high quality torque tools. Mountz is an ISO 9001 certified and ISO accredited company. Torque Measurement Torque tools go out of calibration with use. To maintain consistent accuracy, torque tools must be checked periodically for wear or defective parts. A power or hand torque tool is a measuring tool that must be properly calibrated and maintained. Regular torque calibration and re-calibration guarantees repeatable accuracy and adherence to international standards. Torque testing also ensures torque equipment is operating to peak performance and can highlight potential tooling problems before they arise perhaps due to tool wear or broken components. Controlling torque is essential for companies to ensure their product s quality, safety and reliability isn t compromised. The failure of a three-cent fastener that isn t properly tightened can lead to catastrophic or latent failures. Fasteners that are insufficiently torqued can vibrate loose and excessive torque can strip threaded fasteners. Torque measurement should occur in three facets of the assembly process: 1) Prior to Assembly 2) During Assembly 3) After Assembly. Mountz Service Locations Eastern Service Center Underwood Rd. Foley, AL Phone: (251) Fax: (251) Western Service Center 1080 N.11th Street San Jose, CA Phone: (408) Fax: (408) sales@mountztorque.com Download a Service Form and include a copy when you send the tools in to be serviced. Looking for fasteners? Page 7
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