PRODUCT OVERVIEW Sensors & Actuators for agricultural machinery. Universal, innovative and proven millions of times!

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1 PRODUCT OVERVIEW Sensors & Actuators for agricultural machinery Universal, innovative and proven millions of times!

2 THE HELLA SENSOR/ACTUATOR PRODUCT RANGE The sensor/actuator product range Universal, innovative, proven millions of times! Due to its universality, this product range of sensors and actuators can be used in all areas where it is necessary to control, measure, regulate and monitor. It does not matter whether the application is in vehicles (such as buses, tractors, construction machinery etc.) or in industry. Leverage the possibilities for synergy by employing these components in your application and profit from our decades of experience in development and large-scale production of these sensors and actuators. As a giobal player in lighting technology and electronics, HELLA is among the top companies of international suppliers. HELLA's success strategy: Innovative technologies that have proven themselves millions of times in harsh environments, in connection with intensive technical support. Innovative Technologies Creativity and know-how those are the main components of our success. In conjunction with decades of experience in developing and production for small and large scale, this strategy made us a global leader. Furthermore, we are following the maxim: standing still means going backwards. This is reason enough to make substantial investments in research and development every year. The goal: Knowing today what the customer will need tomorrow. Investments that pay for themselves. Intensive Support At HELLA, personal contact is the core of each customer relationship. After all, you know best what your customers expect from you. HELLA as a supplier has to fulfil difficult demands, because we would like to offer our customers a very personal level of support. This is exactly where we can combine the advantages of a medium-sized business with the qualities of a global player. Lean organisation. Flexibility and short delivery times, combined with a strong network of branch offices. 2

3 Application Overview Engine compartment (Fluid level measurement and battery monitoring) Exterior area (Measurement of exterior temperature) Driver's cab (Battery sensor display) Doors (Opening and closing mechanisms) Engine (Temperature, pressure and oil level measurement) Footwell (Accelerator, brake and clutch actions) 3

4 TEMPERATURE SENSORS Measurement of air and liquid temperatures The HELLA temperature sensor program Rapid response times Electromagnetic resistance Various designs Simple mechanical connection Long service life Example for use: In air conditioning systems or for measuring exterior temperatures Air temperature sensors Liquid temperature sensors Thread M12 Without housing 6PT PT Thread M14 6PT With housing 6PT Without housing 6PT Specially suited for external uses 6PT

5 PRESSURE SENSORS Measuring of liquid and gas pressure The HELLA pressure sensor program Rapid response time Electromagnetic resistance Simple mechanical connection Long service life Example for use: In engines Thread size M14 6PP Thread size M18 6PP Outlook: The "OPS+T" combination sensor Integrated system solution for recording temperature and pressure of a medium Example for use: Space-saving engine monitoring Part number upon request 5

6 LEVEL SENSORS Recording and measuring of liquid levels The "PULS" ultrasound sensor Continuous measurement of dynamic (engine running) and static oil level (engine off) Integrated temperature sensor Compact design with multi-chip module Illustration: The ultrasound measuring principle continuously scans the surface of the liquid 1 1 Monitoring of coolant and washer fluid levels 6PR Recording of the filling levels of various media: engine and hydraulic oils, diesel and unleaded fuels 190 mm cable 6PR mm cable 6PR "PULS" ultrasound sensor for detailed and comprehensive monitoring of your engine oil (temperature and exact filling level in static and dynamic measurement) mm sensor arm, 12V 6PR mm sensor arm, 5V 6PR Outlook: The "PULS" ultrasound sensor Now also specially for transmission and hydraulic oils Suitable for use with high temperatures and aggressive media and chemicals, as may occur in agriculture Part number upon request 6

7 ANGLE OF ROTATION SENSORS Precise and reliable measurement of angle settings HELLA angle of rotation sensors Patented "CIPOS" measurement method allows for nocontact and thus wear-free recording of inclinations and angles with high precision High temperature stability High linearity High electromagnetic resistance High service life Zero position can be individually programmed Example for use: Combine harvester Example for use: Telehandler Single sensors Double sensors Redundant measurement for system-critical applications Angle range -30 to +30 6PM Angle range -30 to +30 6PD Angle range -54 to +54 6PM Angle range -54 to +54 6PD Angle range -30 to +30 6PM Angle range -54 to +54 6PM

8 PEDAL SENSOR Control of accelerator, clutch and brake actions HELLA pedal sensors Patented "CIPOS" measurement method allows for nocontact and thus wear-free signal processing Slim, robust design with the highest protective class Simple mechanical connection High electromagnetic resistance Redundant output signal High measurement precision Pedal sensor (standing) Pedal sensor (hanging) 6PV PV Customer-specific solution: HELLA steel pedal sensors Extremely robust steel construction Specially designed for areas of application with particularly high load requirements Patented "CIPOS" principle (see above) Customer-specific development upon request 8

9 BATTERY MANAGEMENT Precise determination of battery status values such as current, voltage and temperature values Intelligent battery management Measurement and visualisation of current, voltage and temperature values, charge status and remaining maximum capacity at one glance Simple "plug and play" installation Up to 4 information signals can be freely programmed (e.g. warning signal in case of critical battery discharge) Log data recording via Micro SD card slot Intelligent battery sensor Display "IBScontrol" IBS 12 V 6PK IBS 24 V Part number upon request Flush-mounting 6PY Surface-mounting 6PY Outlook: Intelligent battery management Now also suitable for all 24V systems Example for use: In heavy agricultural and construction machinery 9

10 ELECTROMOTIVE ACTUATORS Electrical locking/unlocking and closing The HELLA actuator program High actuating force Robust, laser-welded housing Dust and water-resistant Thermal overload protection Numerous fields of application due to various sizes and functional variants Example for use: Control of the distributor hose on seed drills Actuator "High Force" Actuating force 200N 6NW Actuator "Medium Force" Actuator "Low Force" Actuating force 30N 6NW Upward and reverse rotation electrical 6NW Actuating force 50N, splashwater-proof 6NW Upward rotation electrical, reverse rotation via return spring, with micro-switch 6NW

11 ONLINE INFORMATION Online Information Fast - Clear - Comprehensive: You find the fastest and most current information on the web. We take care that information important to you can be directly found online. You can find the HELLA Online Catalogue Electrical/Electronic Components on the special OE page, as well as at the direct link Here we constantly update and expand the contents of these printed brochures. Use the Online Catalog Electrical/Electronic Components in order to find illustrations, drawings, measurements and technical specifications including practical search and comparison tools. 11

12 HELLA KGaA Hueck & Co. Rixbecker Straße Lippstadt, Germany Tel.: Fax: Internet: HELLA Limited Wildmere Industrial Estate Banbury, Oxon OX16 3JU Tel.: (01295) Fax: Website: HELLA KGaA Hueck & Co., Lippstadt 9Z KB/10.11/0.8 Printed in Germany You can find additional information at: