SERIES 700 TECHNICAL DETAILS MONDAY, JANUARY 21, 2008

Transcription

1 SERIES 700 TECHNICAL DETAILS 1. Table of Contents 2. Overall Specifications 3. Overall Preassembled Door Dimensions 4. Door Leaf Dimensions 5. Door Leaf Construction 6. Cylindrical Lock Preparation 7. Mortise Lock Preparation 8. Exit Device Preparation 9. Standard Frame Dimensions 10. Masonry Frame Dimensions 11. Frame Construction 12. Polyethylene Jamb Anchor 13. Offset Subframe (self flashing) 14. Flush Mount Subframe (Miami-Dade NOA) 15. Koreteck Wall Application 16. Header Angle Profile 17. Base/Head Installation 18. Subframe System 19. Subframe Extensions 20. Girt Subframe Review 21. Attachment L-Clip 22. Anchors Non Metal Wall Applications 23. Schlage Grade 2 Cylindrical Lever Lock 24. Schlage Grade 1 Cylindrical Lever Lock 25. Schlage Mortise Lever Lock 26. Von Duprin Exit Devices 27. Monarch Exit Device 28. LCN Closers 29. Hinges 30. EXPI Threshold 31. EXPI Weatherseal 32. EXPI Sweep 33. Hollow Metal (HM) Windows Page 1

2 SERIES 700 OVERALL SPECIFICATIONS TUESDAY, MARCH 29, 2005 Doors Doors skins are manufactured of 18 gauge galvanized steel (A60) with a mechanical interlocking edge seam (epoxy filled). The top and bottom end channels are inverted and constructed of 14 gauge steel (A60). Doors have an insulated polystyrene core and are continuously bonded to the door skins. Door faces are smooth and have a beveled edge. Hinge reinforcements are 7 gauge steel mortised for a 4 ½ x 4 ½ standard weight hinge. 161 Lock ring and 86 lock reinforcements are 14 gauge. Doors are not reversible and have a baked on primer coat beige finish meeting ANSI A standards. Frames Frames are manufactured of 16 gauge galvanized steel (A60). Frames have a standard double rabbited 5 ¾ profile, with ½ returns and an additional 5/16" drywall backbend. The header interlocks with the jamb for a mitered corner connection all four corners are then back welded for a solid structural frame. Hinge reinforcements are 7 gauge and projection welded in 4 places. They are designed for 4 ½ x 4 ½ full mortise standard weight hinges, but can accept heavy duty hinges as well. Strike jambs comes prepared with an ASA strike. Jambs have a baked on primer coat beige finish meeting ANSI A standards. Subframes Subframes are constructed of 16 gauge galvanized material (A40 min). They are 7' 2" in height, while the width is variable based on matching the building manufacturers girt depth. Subframes have 1 ¾ flanges at both ends and are notched to allow for the back leg of the girt so there is no interference or field notching required. The subjambs replace the need for a framed opening. Subframes are offset to allow for the metal wall panel to tuck behind the frame face, making the door system self flashing. Subframes are offset through the use of four (4) polyethylene block anchors in each jamb. They provide a surface for the c-channel attachment and stiffen the jambs. Attachment L-Clips Attachment L-clips (L angles) are used both at the header and base. Clips are 12 gauge galvanized steel and come pre-punched with hole locations. Clips are 5 ¾ wide and are attached through the subframes and into returns of the frame with self drilling screws. Top clip is attached to the girt with self drilling screws and the bottom clip is fastened to the floor with masonry anchors. Clips are 8" in length and can be adjusted to varying girt heights. Hardware Locking hardware are Ingersoll-Rand brands of Schlage, Von Duprin, and LCN. Standard lock is a Schlage Grade 2 lever lock (AL53PD). Hinges are 4 ½ x 4 ½ full mortise ball bearing hinges with non-removable pins, and a silver powder coat finish. Threshold is a full 5 ¾ wide aluminum piece matching the frame depth. Dual fingered u shaped sweep, concealed in the inverted door bottom channel. Other hardware options are available. Packaging Preassembled doors are factory assembled. Door system is fully enclosed in a double wall corrugated box, and perimeter is filled with foam in place protectors. Door package is then placed on a wood skid. All packages are clearly marked with the PO# or job number (or other) as requested by the customer. Page 2

3 SERIES 700 OVERALL PREASSEMBLED DOOR DIMENSIONS TUESDAY, MARCH 29, ½" (3070) 55 ½" (4070) 7'4" 1 ¾ 40" (3070) 52 " (4070) 1 ¾ Page 3

4 SERIES 700 DOOR OVERALL DIMENSIONS TUESDAY, MARCH 29, Door 35 26/32" 9 5/8" C L 31 15/16" C L C L 83 1/8" 9 5/8" 31 15/16" C L 39 9/16" 4070 Door 47 26/32 wide Page 4

5 SERIES 700 DOOR CONSTRUCTION Closer reinforcement standard on all Series 700 Doors Snap-in Top Cap standard on Series 700 Doors Insulated Polystyrene Core standard on all Series 700 Doors Page 5

6 SERIES 700 CYLINDRICAL LOCK PREPARATION Page 6

7 SERIES 700 MORTISE LOCK PREPARATION Page 7

8 SERIES 700 EXIT DEVICE PREPARATION (RPD) Page 8

9 SERIES 700 STANDARD FRAME DIMENSIONS 40 5/16" 9 3/4" 10 3/8" 31 15/16" 31 15/16" 2" C L C L C L C L 7' 2" 5 ¾ 5/16" 1/2" 2 " 1 15/16" 2 ¼ 1 9/16" Page 9

10 SERIES 700 MASONRY FRAME DIMENSIONS 9 3/4" 4" C L 10 3/8" 31 15/16" 31 15/16" C L C L C L 40 5/16" 7' 4" Jamb Profile Head Profile 5 ¾ 5 ¾ 1/2" 1/2" 5/16" 2 " 5/16" 4" 1 15/16" 2 ¼ 1 9/16" 1 15/ 16" 2 ¼ 1 9/ 16" Page 10

11 SERIES 700 FRAME CONSTRUCTION Existing Masonry Anchor (EMA) are used for masonry wainscote application Page 11

12 SERIES 700 POLYETHYLENE JAMB ANCHOR Polyethylene Jamb Anchors Page 12

13 SERIES 700 OFFSET SUBFRAME (SELF FLASHING) The Offset C-Channel allows for the self-flashing system with the wall panel tucked behind the front face of the frame No Jamb Trim is required 16 Gauge Galvanized C- Channel Typical Metal Wall Panel Page 13

14 SERIES 700 FLUSH MOUNT SUBFRAME Wall Panel Flush Mount Application Miami-Dade NOA Requirement Requires Jamb/Head trim C-channel (subframe) Jamb Trim Frame Page 14

15 SERIES 700 KORETECK WALL APPLICATION Page 15

16 SERIES 700 HEADER ANGLE PROFILE 1 ¾ " ½ Various Lengths 40" 52" 76" Page 16

17 SERIES 700 BASE / HEAD INSTALL Page 17

18 SERIES 700 SUBFRAME SYSTEM Various Depths To Match Girt Notched for Girt Return Leg 2" 7' 0" 7' 2" Subjambs are 16 gauge galvanized. Optional 14 gauge available Page 18

19 SERIES 700 SUBFRAME EXTENSIONS Subjamb extensions can be installed flush or inverted. Extensions are undersized to fit exactly within existing subjambs Page 19

20 SERIES 700 GIRT SUBFRAME OVERVIEW Page 20

21 SERIES 700 ATTACHMENT L-CLIP Page 21

22 SERIES 700 ANCHORS NON METAL WALL APPLICATIONS Page 22

23 SERIES 700 SCHLAGE GRADE 2 CYLINDRICAL LEVER LOCK Schlage AL53PD FEATURES * Cylindrical type construction nonhanded 2 ¾ backset * Chrome (US26D) finish * Heavy duty compression springs * True through bolting prevents lock chassis rotation * Threaded hubs and locking nuts prevent loosening of the lock * Heavy duty cast mounting plates * Brass chrome plated latchbolt with ½ throw, deadlocking for lock functions * Steel lock chassis, zinc dichromated for corrosion resistance * Fits standard 161 door prep with thru-bolting through the door * Solid pressure cast zinc levers * Strike 1 ¼ x 4 7/8" ANSI * Schlage C Keyway 6 pin cylinder * Meets ANSI A117.1 accessibility (ADA) code * Exceeds ANSI A156.2 series 4000, grade 2 * UL listed for A label (3 hour) single swing doors * (3) year limited warranty Page 23

24 SERIES 700 SCHLAGE GRADE 1 CYLINDRICAL LEVER LOCK Schlage ND53PD FEATURES * Cylindrical type construction nonhanded 2 ¾ backset * Chrome (US26D) finish * Vandal guard functions have free-wheeling levers to resist force when locked * Independent heavy duty spring cages for effective lever support * True through bolting prevents lock chassis rotation * Threaded hubs and locking nuts prevent loosening of the lock * Heavy duty cast mounting plates * Brass chrome plated latchbolt with ½ throw, deadlocking for lock functions * Steel lock chassis, zinc dichromated for corrosion resistance * Fits standard 161 door prep with thru-bolting through the door * Solid pressure cast zinc levers * Solid brass roses * Strike 1 ¼ x 4 7/8" ANSI * Schlage C Keyway 6 pin cylinder * Meets ANSI A117.1 accessibility (ADA) code * Exceeds ANSI A156.2 series 4000, grade 1 (Tested to 3,000,000 cycles) * UL listed for A label (3 hour) single swing doors * (7) year limited warranty Page 24

25 SERIES 700 SCHLAGE MORTISE LEVER LOCK Schlage L9000 FEATURES * ANSI A series 1000, Grade 1 * UL listed for A rated (3) hour fire door * ANSI A117.1 American Disabilities Act (ADA) * Replaceable breakaway spindle designed ot resist excessive force * Solid stainless steel 1 ½ deadbolt with 1" throw * Solid stainless steel ¾ latch with anti-friction tongue * Lever Non-handed, field reversible, solid forged brass and cast stainless steel. * Escutcheons are cold forged brass or bronze and stainless steel * 2 ¾ backset * US26D Finish * Schlage (C123) 6 pin solid brass keyway * (10) year limited warranty Page 25

26 SERIES 700 VON DUPRIN EXIT DEVICES Von Duprin 22 Series 22 Series Features * ANSI A156.3, 1994, Grade 1 * Nonhanded * UL listed for Panic Hardware and Fire Exit Hardware * Fits standard 161 (cyl) door lock preparation * Latchbolt deadlocking * Hex key dogging * Sprayed aluminum finish (SP28) * Standard 230L lever and cylinder trim Von Duprin 99 Series 99 Series Features * ANSI A156.3, 1994, Grade 1 * Nonhanded * UL listed for Panic Hardware and Fire Exit Hardware * Fits standard 161 (cyl) door lock preparation * Latchbolt deadlocking * Hex key dogging * US26D finish (chrome plated) * Standard L lever and cylinder trim US26D finish Page 26

27 SERIES 700 MONARCH EXIT DEVICE Monarch 18R Series 18R Series Features * ANSI A156.3, 1994, Grade 1 * Nonhanded * UL listed for Panic Hardware and Fire Exit Hardware * Fits standard 161 (cyl) door lock preparation * Stainless steel latchbolt with ¾ throw * Pressure die cast aluminum chassis with heavy wrought, forged investment cast and sintered metal parts * ½ turn cam dogging * US26D finish (chrome plated) * Standard L lever and cylinder trim US26D finish * 570 Adjustable strike standard Page 27

28 SERIES 700 LCN CLOSERS LCN 1271 Series Back-check, general and latching speed adjustments Non handed and non sized ANSI Grade 1 Adjustable ANSI 1-5 power Meets ADA requirements Forged steel components Unique Rapidor mounting bracket All weather fluid Aluminum powder coat finish 10 year warranty LCN 1461 Series Back-check, general and latching speed adjustments Non handed and non sized ANSI Grade 1 Adjustable ANSI 1-5 power Meets ADA requirements Forged steel components All weather fluid Aluminum powder coat finish 10 year warranty LCN 4041 Series 10,000,000 cycle tested (ANSI Grade 1) Back-check, general and latching speed adjustments Cast iron Non handed and non sized Adjustable ANSI 1-5 power Meets ADA requirements Forged steel arn Double heat treated steel pinion All weather fluid Fast power adjust Aluminum powder coat finish 10 year warranty Metal cover Page 28

29 SERIES 700 HINGES FEATURES * 4 ½ x 4 ½ size * Standard weight hinges * Non-removable pin for higher security * Five knuckle with button tip and plug * Ball bearing * ANSI * Includes metal screws for installation * Powder coat finish for corrosion resistance * Optional Stainless Steel finish available Page 29

30 SERIES 700 EXPI THRESHOLD Thresholds for non-stadand applications Page 30

31 SERIES 700 EXPI WEATHERSEAL Optional Weatherseals Page 31

32 SERIES 700 EXPI SWEEP Optional Sweeps Special Order Page 32

33 SERIES 700 HOLLOW METAL (HM) WINDOWS Hollow Metal Windows Borrowed Lites 5 ¾ Frame Depth A60 Galvanealed 5 ¾ 5/16" 1/2" 2 " 1 15/16" 2 ¼ 1 9/16" Flush Face Optional Subframe system also available for metal wall application Page 33