Ex.: Special spatter-resistant coating
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1 Stainless Steel Sensing Face Proximity Sensor FL7SSeries The FL7S is a proximity sensor having a stainless steel sensing face and housing, and is specially designed for welding applications on the automobile manufacturing line. The sensing face is integrated into a stainless steel housing having high shock resistance and superior abrasion resistance Sensors have a spatter and slag proof special coating An electromagnetic field noise elimination is built in The lineup includes M8, M, M8 and M0 models Connector-type cables are also available for the FL7S Series. PA5-ISX FK-E (incombustible cable) Ex.: PA5-ISX UK-E (flame-resistant cable) ADVANTAGES OF FL7S SENSORS 0.7mm The sensing face is integrated into a single stainless steel housing. Special spatter-resistant coating Highly resistant toelectromagnetic field noise from welding! Extra-tough filling material FL7S SERIES ENDURANCE TEST RESUCTS Two endurance tests were made in order to develop a sensor that could meet the severe requirements demanded by users in the field. The FL7S Series has proven to have superior performance in both tests. strength tests TEST- Stationary The Metal Brush Test (measurement of abrasion resistance) With conventional sensors, welding sparking leads to hard-to-remove spatter and slag.the big problem is the scratches caused by the abrasive metal brush used to remove the stuck spatter and slag. Yamatake has solved this major problem by creating for the FL7S Series a stainless steel sensing face that resists abrasion. The Metal Brush FL7M-7J6HD FL7M-7J6HW FL7S-5W6W-CN0 Rotating Test condition Brush: Stainless steel brush Rotation speed: 0 cycles/min Survives 5 min of brushing Survives 5 min of brushing Still working well! Operation is normal even after 00 minutes! TEST- Repetitive Shock Test (measurement of shock resistance) Stationary Rotating Repetitive shocks when welding parts hit the sensor head result in a shortening of sensor life. The FL7S Series' greatly strengthened stainless steel sensing face is the answer to this problem! The repetitive shock test has proven that this sensor has robust shock resistance. FL7M-7J6HD FL7M-7J6HW FL7S-5W6W-CN0 Test condition Brush: Stainless steel brush Rotation speed: 0 cycles/min Resistance to electromagnetic field noise from welding! Usable range (for FL7S-/5/8 Series) Welding current (A) (DC or AC) 0,000 0,000 0,000 Distance between welding gun and sensor (mm) mT 5mT 70mT 60mT 5mT 0mT 0mT 5mT 50mT Housing survives 0 repetitions 0mT 0mT 60mT 6mT 0mT 50mT Housing survives 5,000 repetitions mt 5mT 0mT 7mT mt 0mT Ex.: When the welding current is 0,000A, the sensor operates without error even when it is installed as close as approx..7mm from the welding gun. Still working well! Operation is normal even after 00,000 repetitions! Distance between welding gun and sensor
2 SELECTION GUIDE Appearance Sensing distance Operation Mode Connector Shape example (M8) Outer diameter (Ferrous material only) Wiring Output Output non-polarity (Cable length: M8=80cm, others=0cm) - M8.5mm - M8 M M8.5mm mm 5mm wire NPN -wire PNP M0 8mm - - FL7S-W6W-CN0 FL7S-W6W-CN0B FL7S-A6W-CN08 FL7S-D6W-CN08 FL7S-W6W-CN0 FL7S-W6W-CN0B FL7S-5W6W-CN0 FL7S-5W6W-CN0B FL7S-8W6W-CN0 FL7S-8W6W-CN0B Appearance Shape example (M8) Outer diameter Wiring Output (Cable length: 5m) M8 FL7S-W6W-L5 M mm FL7S-W6W-L5 M8 5mm FL7S-5W6W-L5 M0 8mm FL7S-8W6W-L5 Catalog listing SPECIFICATIONS Actuation method Rated sensing distance Standard target object Differential travel Rated supply voltage Operating voltage range Current consumption Voltage drop at ON Control output Leakage current Switching current Operating frequency Temperature characteristics Operating indicator Operating temperature range Storage temperature range Insulation resistance Dielectric strength Vibration resistance Shock resistance Protection Electromagnetic field noise resistance thickness -CN Weight -L5 FL7S- 6W-CN08 FL7S-W6W-CN0(B) FL7S-W6W-L5.8V max. (switching current 0mA) FL7S-W6W-CN0(B) FL7S-W6W-L5 FL7S-5W6W-CN0(B) FL7S-5W6W-L5 FL7S-8W6W-CN0(B) FL7S-8W6W-L5 High-frequency oscillation type.5±0.5mm Note ±0.mm Note 5±0.5mm Note 8±0.8mm Note Iron 8 x 8mm, t=mm Iron x mm, t=mm Iron 8 x 8mm, t=mm Iron 0 x 0mm, t=mm Max. 5% of sensing distanc /V dc 0 to 0V dc 0mA max. VV max. 0µA max. 00mA max. 5Hz Hz 5Hz 0 to +5% of sensing distance (5 C) ( 0 to +60 C) ±0% of sensing distance (5 C) ( 0 to +60 C) Lights (red) at output ON 0 to +60 C 0 to +60 C 50MΩ max., DC 500V,000Vac, 50/60Hz between case and electrically live metals,000vac, 50/60Hz between case and electrically live metals,000vac, 50/60Hz between case and electrically live metals 55Hz, mm peak-to-peak amplitude, hours in X, Y and Z directions 9m/s, 6 times in X, Y and Z directions Note IP67 00mT 0.mm 5.5V max. (switching current 0mA) ma max. ma to 00mA 50mT 0.7mm 0g 50g 50g 70g 0g 90g 00g 0g 80g Circuit protection Reverse connection protection, output short- Electromagnetic field noise elimination Material Sensor body Stainless steel 0 (with spatter and slag proof special coating) Note.: Does not detect non-ferrous metals. Note.: Avoid using this sensor in an environment always subject to splashing water or oil.
3 EXTERNAL DIMENSIONS (unit: mm) Hexagonal nut (Brass, fluoropolymer coated) Case (Stainless steel, fluoropolymer coated) M8x FL7S-W6W-CN0(B) (iron) 5 5 (SUS0, t=0.7 Washer ( 6.5 dia. dia. (PVC) 800 min. M x Mx M8 x 5 Sensor head 7.9 dia. FL7S-5W6W-CN0(B) Washer ( (SUS0, t= dia. M x 500 min. Case (Stainless steel, fluoropolymer coated). dia. (PVC) with sleeving tube Inline Amplifier min. Label.8 dia. (PVC), VW- Mx Mx 7 Mx dia. (PVC) 00 min. M8x dia. (PVC) 00 min. FL7S-8W6W ( ) resin coat) (SUS0, t=0.7 M0x dia. Mx dia. cord, 5 dia. (PVC) min. Washer (iron) (Stainless steel, t=0. fluoropolymer coated) Case (Stainless steel, fluoropolymer coated) Label. dia. (PVC) with sleeving tube.8 dia. (PVC), VW-, 0.mm (SUS0, t=0.7 Washer ( M8 x dia. 5.6 dia. M x Inline Amplifier min. 0 Conductor (Copper) 7 M x 6 0 cord, 5 dia. (PVC), VW- Conductor (Copper) Sensor head (SUS0, t=0.7 Washer ( Washer ( (SUS0, t=0.7 cord, 5 dia. (PVC), VW- M8 x.5 55 Conductor (Copper) cord, 5 dia. (PVC), VW- 6 M0 x dia Conductor (Copper) 56 Note: When the sensor is flush-mounted in metal, be sure to mount it so that the top of the sensing face projects to mm from the metal surface.
4 OUTPUT CIRCUIT AND WIRING non-polarity type -CN0 -CN0B () to 0V () to 0V -wire type () The load can be connected to either of the power supplies. PNP () The load can be connected to either of the power supplies. NPN to 0V to 0V Brown (/Blue) to 0V Blue (/Brown) The load can be connected to either of the power supplies. Cable with connector Be sure to use a PA5 Series cable with connector when connecting a preleaded connector or connector-type sensor. PA5 Series cable with connector Shape Power supply DC Cable properties Cable length Cable listing Lead colors Oil-resistant flexible; UL6; flame-resistant; EN-compliant m 5m m 5m PA5-ISXMK-E PA5-ISX5MK-E PA5-ILXMK-E PA5-ILX5MK-E : brown, : white, : blue, : black : brown, : white, : blue, : black : brown, : white, : blue, : black : brown, : white, : blue, : black PA5 Series cable with connector Male Sensors side (male) Female Connector side (Female) Tightening the connector Align the grooves and rotate the fastening nut on the PA5 connector by hand until it tightly with the connector on the sensors side. Sensors side PA5 Connector side
5 PRECAUTIONS FOR USE. Influence of surrounding metal. Mutual interference prevention Metal other than the target object surrounding the sensor may influence operating characteristics. Leave space between the sensor and surrounding metal as shown below. A B C C When mounting proximity sensors either parallel to or facing each other, mutual interference may cause the sensor to malfunction. tain at least the distances indicated in the figures below. Facing each other Parallel Shaded areas indicate surrounding metal other than the target object. A: Distance from sensing face of proximity sensor to mounting surface B: Distance from surface of iron plate to sensing face of proximity sensor. Dimensions in parentheses apply if a hexagonal nut is attached to the front. C: Distance from surface of iron plate to center of proximity switch when A=0 FL7S- FL7S- FL7S-5 FL7S-8 A(mm) B(mm) FL7S- FL7S- FL7S-5 FL7S-8 A(mm) B(mm) C(mm)
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