Clutch, Pressure Plate, And Pilot Bearing Replacement

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1 Page 1 of Chevrolet Aveo : Transmissions > Clutch > Repair Instructions > Clutch, Pressure Plate, And Pilot Bearing Replacement Clutch, Pressure Plate, And Pilot Bearing Replacement CLUTCH, PRESSURE PLATE, AND PILOT BEARING REPLACEMENT Tools Required DT (Image 1) (DW ) Clutch Center Guide Removal Procedure CAUTION Caution: Refer to Battery Disconnect Caution in the Preface section. 1. Disconnect the negative battery cable. 2. Remove the transaxle from the vehicle. Refer Transmission Replacement (Refer To List 1) for the D16 transaxle, or Transmission Replacement (Refer To List 2) for the Y4M transaxle. 3. Remove the pressure plate bolts and the pressure plate.

2 Page 2 of 6 NOTE Important: Support the pressure plate when you remove the last bolt. 4. Remove the clutch disc from the flywheel Inspection Procedure

3 Page 3 of 6 CAUTION Caution: Refer to Safety Glasses Caution in the Preface section. Visual Inspection of Clutch Disc 1. Inspect the worn or oily contamination on the clutch surface. 2. Inspect the damaged or weakened torsion spring. 3. Inspect for a warped or bent clutch disc. After inspection, replace the new clutch disc, if necessary. Clutch Disc Inspection 1. Measure the rivet head depth from the clutch disc surface. 2. Replace the clutch disc if the measured value is below the limit. Specification The rivet head depth standard is 1.2 mm (0.047 in), limit is 0.5 mm (0.020 in).

4 Page 4 of 6 Clutch Disc Runout in Rotational Direction Inspection 1. Measure runout using the dial gage. 2. If runout exceeds the limit, replace the clutch disc. Specification The disc runout limit in rotational direction - periphery - is 0.7 mm (0.028 in). Visual Inspection of the Pressure Plate 1. Inspect for a worn diaphragm spring finger. 2. Inspect for a worn or cracked pressure plate surface. 3. Inspect for the polluted face by the oil. After inspection, replace the pressure plate if necessary. Installation Procedure

5 Page 5 of 6 1. Coat the spline on the clutch disc with multi-purpose grease. 2. Align the pressure plate and the clutch disc onto the flywheel using DT (Image 1). NOTE Notice: Refer to Fastener Notice (Refer To List 3) in the Preface section. 3. Install the pressure plate bolts. Tighten For the hydraulic clutch type, tighten the bolts to 15 N m (11 lb ft). For the cable clutch type, tighten the bolts to 18 N m (13 lb ft). 4. Remove DT (Image 1) from the clutch assembly. 5. Install the transaxle into the vehicle. Refer to Transmission Replacement (Refer To List 1) for the D16 transaxle or Transmission Replacement (Refer To List 2) for the Y4M transaxle. 6. Connect the negative battery cable. REFERED IMAGES LIST: REFER TO LIST:

6 Page 6 of 6 (Image 1) DT List 1 List 2 List 3 Transmission/Transaxle / Manual Transaxle - D16 / Repair Instructions / Transmission Replacement Transmission/Transaxle / Manual Transaxle - D16 / Repair Instructions - On Vehicle / Transmission Replacement Transmission/Transaxle / Manual Transaxle - Y4M / Repair Instructions / Transmission Replacement Transmission/Transaxle / Manual Transaxle - Y4M / Repair Instructions - On Vehicle / Transmission Replacement Preface / Cautions And Notices / Introduction / Fastener Notice Unsorted / Fastener Notice

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