INSTALLATION OPERATING MAINTENANCE INSTRUCTIONS

Transcription

1 INSTALLATION OPERATING MAINTENANCE INSTRUCTIONS ROTARY VANE -00% OIL-FREE VACUUM PUMP OR COMPRESSOR 0 to 08 0 to to 3080 C CE RoHS ISO 9000: to 30

2 Read through carefully and understand these instructions before use. Information Contact your supplier or All-Star Products Tel Have the pump model and serial numbers and the motor horsepower when ordering parts or when contacting All-Star or your supplier See the safety rules below! Safety Rules For a common understanding, please note the following warnings and act accordingly when operating and/or servicing these pumps. DANGER Indicates an imminently hazardous situation which, it not avoided, will result in death or serious injury. WARNING CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. STOP The action is not allowed. if not avoided, will result in unknowable trouble.

3 For a common understanding, please note the following warnings and act accordingly when operating and/or servicing these pumps. DANGER Indicates an imminently hazardous situation which, it not avoided, will result in death or serious injury. WARNING CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. WARNING inch Minimum Clearance On All Sides STOP The action is not allowed. if not avoided, will result in unknowable trouble. Check if any part of the pump has been damaged during shipment Do not dispose of solid or material from suction inlet directly otherwise damage to the pump will occur Model RVVDRT is suitable for vacuum applications down to an ultimate pressure of 50 hpa Model RVDRT is suitable for maximum over-pressure service to 000 hpa (000 hpa abd.) When installed outdoors, please check for and remove any obstruction around the suction inlet and install shelter to avoid motor damage or electric shock due to water. Distance of at least 00mm (inches) shall be maintained between the pump motor fan and any other surface to avoid overheating of the motor. STOP Important!! Maintenance Always make sure power to the pump is disconnected. Power Supply Make sure the voltage and frequency of the power supply meets local code and the electrical data marked on the pump nameplate, otherwise injury or damage to the motor can occur. Allowable voltage variation is +/-5% of the nameplate value and frequency variance is +/-%. The pump motor is not suitable for operation with VFD (variable frequency drives).

4 Operation Avoid starting/stopping cycling the pump on and off too many times within a short period of time, otherwise overheating of the motor and pump can occur CAUTION Connect Earth Ground Insure your wiring is according to local electrical standards and the instructions within the conduit box and insure earth lines are connected to prevent electrical injury and possible death. DANGER 00% Oil-Free Under no condition should oil be added to the pump. STOP Application of Pump The All-Star oil-free vacuum pump is rated for handling only clean, filtered air and is not suitable for use with corrosive, explosive or contaminated air supplies. DANGER High Temperature The surfaces of the pump and motor reach high temperatures and should not be touched under any circumstances. If service work is necessary, the pump should be allowed to cool before any work is performed. Operating Conditions Ambient: Deg F to 3 Deg F Altitude: 600 feet Relative Humidity: 80% WARNING STOP Direction of Rotation Insure the pump is rotating in the correct direction (direction arrows are placed on the surfaces of the pump) by jogging it before operating it continuously If the rotation is incorrect for 3-phase pumps, just switch any two leads to change the rotation direction. STOP Operating Environment The inlet and outlet filter must be cleaned at regular intervals, depending on the amount of dust in the environment. Blow out the air filter cartridges with a compressed air gun from the inside outward. The pump housing should be cleaned regularly to prevent overheating due to the accumulation of dust.

5 Bearings Check 3500Hrs Change 5000 Hrs Vanes Check 3000 Hrs Bearing The bearings, carbon vanes and the filter cotton require periodic inspection and replacement. Inspect at regular intervals to insure a long, trouble-free service life. The bearings are sealed for life and do not require lubrication, only replacement. Air Filter In environments with nor mal amounts of dust, the air filter needs to be change every 5000 hours. Dusty environments require changing more frequently. The pump front cover needs to be removed to access the filters. Rotary Vanes The carbon rotary vanes have a design life of 0,000 hours. They should be inspected for wear ever y 3000 hours and replaced when the minimum width reaches the values in the table below. Pump Model Number Minimum Width of Carbon Br ush RVVRT 0 RVDRT 0 mm RVVRT 08 RVDRT 08 3mm RVVRT 0 RVDRT 0 7mm RVVRT 6 RVDRT 6 7mm RVVRT 5 RVDRT 5 33mm RVVRT 0 RVDRT 0 33mm RVVRT 3060 RVDRT 3060 RVVRT 3080 RVDRT 3080 RVVRT 300 RVDRT 300 RVVRT 30 RVDRT 30 mm 6mm 6mm 3mm Overload Valve When the All-Star rotar y vane pump is used as a as compressors (RVDRT Models), a pre-set overload valve is included as standard and it is set for maximum pressure. This valve setting should never be changed or altered. Optional Accessories Optional Accessories Depending on your application, accessories are recommended. Contact your local supplier or All-Star Products for more information and pricing and availability of these accessories. AIR FILTERS Additional air filters should be installed when operating the pump in a dirty/dusty environment. VACUUM or PRESSURE RELIEF VALVE NON-RETURN VALVE A non-return valve protects against reverse air flow if the pump is turned off while under vacuum. This valve is also recommended where piping distances exceed 5 meters in length.

6 Technical Information Maintenance T Thread torques Tightening torques for non-electrical connections Thread Kg-m N-m lbs-ft M M M M M M Tightening torques for electrical connections Thread Kg-m N-m lbs-ft M M Tightening torques for metal threaded glands/unions Thread Kg-m N-m lbs-ft Min Max Min Max Min Max M* M6* M0* M3*.5 M0* Tightening torques for plastic threaded glands/unions Thread Kg-m N-m lbs-ft Min Max Min Max Min Max M* M6* M0* M3*.5 M0*

7 Motor Connection Diagrams 3-Phase Motor 3/60/08-30/60 and 3/50/0/380 3/60/08-30 or 3/50/0 3/60/60 or 3/50/380 -Phase /60/5 or /60/50/30 volts RED RED L L

8 Maintenance Routine Schedule Check and clean Item Clean Check Interval Inlet filter need need app. monthly Pressure filter need need app. monthly Vanes need need after 3000hr. at least once a year Radial need need app. monthly Hood need need app. monthly Motor surface need need app. monthly Periodic Maintenance. Conveying air with high moisture may cause a shorter service life for the pump. Moisture should be avoided, if not avoidable, inspect the pumps parts regularly to prevent damage to the pump or injury due to corrosion.. Bearing, carbon vane and filter cotton are consumptive parts with a limited life which is different for each application. Please inspect and replace as necessary. 3. The inlet and outlet filter must be cleaned at regular intervals, depending upon the amount of dust in the environment. The filters should be blown out with compressed air gun from the inside outwards.. If the filter cartridge is too dirty to be cleaned, then it should be replaced. 5. RVDRT and RVVRT rotary vane at 00% oil-free and should never be lubricated with oil or grease. 6. The radial fan, hood and motor should be inspected regularly for dirt. Soiling of the pump surface prevents cool air intake and can lead to overheating of the vacuum pumps. 7. The bearings used in the All-Star rotary vane pumps are sealed and do not require lubrication.

9 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 0 to 08 Part No Description Quan ( version RVDRT* pcs ) (version RVVRT ) 3 ( version RVDRT ) ( version RVDRT ) 70 ( version RVVRT ) *optional 7 Motor Rotor Carbon vanes Cylinder body Cylinder body screw Filter cartridge Cylinder cover Cylinder cover screw Plug washer Screw plug Plug washer Screw plug Plug washer Screw plug Plug washer Inlet screw plug Valve washer Silencer valve Pressure relief valve Vacuum limitation valve Plug washer 5

10 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 0 to 0

11 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 0 to 0 Part No Description Quan E ( version DRT 0-0 ) E ( version DRT 0-0 ) E ( version DRT 0-0 ) E ( version DRT 0-0 ) ( version DRT 5K-0K ) Motor Star-Tolerance ring Rotor Clamping disc Spring washer Hexagon socket head screw Cylinder body Lock washer Cylinder body screw Carbon vanes Inlet plug Outlet plug Screw plug Cylinder cover Cylinder cover screw Filter cartridge Filter cartridge Pressure spring Pressure spring Filter cover Screw plug Sealing ring Filter cover screw Silencer valve Pressure relief valve Radial fan Plug Base Vibration absorber Sleeve Rubber element Washer Base screw Hood Rubber bushing Space tube Hexagon socket set screw Ring nut Washer Hexagon socket base screw Front hood Hexagon socket hood screw Cooler 7 3

12 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 3060 to 3080

13 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 3060 and 3080 Part No Description Quan & (version RVVRT 3060) 09 (version RVDRT 3060) (version RVVRT 3060) 095 (version RVDRT 3060) Cylinder body Lid (Front) Lid (Back) Rotor Carbon vanes Fron bearing Back bearing Bearing cover (Front) Compensating disc Seal Shaft sealing ring Bearing cover (Back) Seal Straight pin Key Disc Rubber buffer Threaded pin Cooler Pressure connection box Filter housing Filter cover Dust separator Filter cartridge Leaf spring Handle nut Filter cartridge Filter holder Washer Hex nut Stud Stud Connection flange Protecting hood Protecting hood Connection piece Connecting piece Sealing ring Vacuum regulating valve Pressure regulating valve???? Locking screw

14 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 3060 and 3080 Part No Description Quan Continued (version RVVRT 3060) 60 (version RVDRT 3060) 6 (version RVDRT 3060) 6 (version RVDRT 3060) 63 (version RVDRT 3060) Covering hood Air guide cover ring Rubber buffer Ring unit Screw Coupling with fan Washer Flange Rubber busing Pipe rivet Washer Motor Stud Key Coupling Coupling disc Blow-off valve Cooler Stud

15 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 300 and 30

16 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 300 and 30 Part No Description Quan & (version RVVRT 300) 09 (version RVDRT 300) (version RVVRT 300) 095 (version RVDRT 300) Cylinder body Lid (Front) Lid (Back) Rotor Carbon vanes Fron bearing Back bearing Bearing cover (Front) Compensating disc Seal Shaft sealing ring Bearing cover (Back) Seal Straight pin Key Disc Rubber buffer Threaded pin Cooler Pressure connection box Filter housing Filter cover Dust separator Filter cartridge Leaf spring Handle nut Filter cartridge Filter holder Washer Hex nut Stud Stud Connection flange Protecting hood Protecting hood Connection piece Connecting piece Sealing ring Vacuum regulating valve Pressure regulating valve Regulating valve Locking screw

17 All-Star 00% Oil Free Rotary Vane Pump & Compressor RVDRT & RVVRT Model 300 and 30 Part No Description Quan Continued (version RVVRT 300) 60 (version RVDRT 300) 6 (version RVDRT 300) 6 (version RVDRT 300) 63 (version RVDRT 300) Covering hood Air guide cover ring Rubber buffer Ring unit Screw Coupling with fan Washer Flange Rubber busing Pipe rivet Washer Motor Stud Key Coupling Coupling disc Blow-off valve Cooler Stud Grease inlet Grease pipe Hollow holding unit Sealing ring Connecting screw 3

18 All-Star products are high quality engineered and manufactured blowers. They are designed to meet international standards and have received approvals and recognition from one or more, of the following. C CE RoHS ISO 9000:00 LIMITED WARRANTY All-Star Products warrants all of its products against defects in material and workmanship for a period of one () year from the date the product was placed in service, within a maximum of eighteen (8) months from the date of shipment, whichever occurs first. Purchaser is responsible for providing adequate and approved storage during the eighteen (8) month period. Not withstanding the foregoing, any equipment or components of the products not of All-Star Products manufacture and/or specified by the Purchaser, is sold under only such warranty as the make thereof extends\ to All-Star Products and All-Star Products is able to enforce, but such items are not warranted by All-Star Products in anyway. All-Star Products is not responsible for product failures caused by the Purchaser or their customer misapplying the product, operating the product beyond the published ratings and values, misuse, field alterations and changes, lack of proper maintenance or improper storage. Neglect or accidents are also excluded from this Limited Warranty. This Limited Warranty is effective provided () the purchaser immediately notified All-Star Products in writing of the alleged defect after it becomes known to the purchaser and () no alterations, repairs or services have been performed by the Purchaser or third parties on the product without written approval of an officer of All-Star Products (3) a properly sized air filter has been installed. This Limited Warranty does not cover misuse, misapplication, abuse, neglect or other causes of failure beyond the All-Star Products control. The product should not be disassembled or a repair attempted. Any attempt to disassemble or repair to correct a problem by the customer or their agent, will void the Limited warranty. A disassembled unit will not be considered as a warranted failure under any circumstances. For more information, visit All-Star Products Inc Main Office & National Warehouse 095 Exeter Rd Ste 80-3 Memphis TN 3838 Tel Tel Fax marc@all-star-usa.com