2002 Taurus/Sable Workshop Manual
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1 SECTION : Power Steering REMOVAL AND INSTALLATION 2002 Taurus/Sable Workshop Manual Power Steering Pump Pulley CII Pump Special Tool(s) Installer, Power Steering Pump Pulley (T65P-3A733-C) Remover, Power Steering Pump Pulley (T69L B) Removal and Installation 1. Remove the drive belt (8620). For additional information, refer to Section Disconnect the degas bottle coolant return hose (8W005). Block the hose to prevent coolant loss. 3. Using the special tool, remove the power steering pump pulley (3A733). 4. To install, reverse the removal procedure. 5. NOTE: The pulley must be installed within 0.25 mm (0.010 in) flush with the power steering pump shaft. Using the special tool, install the power steering pump pulley. Power Steering Pump Pulley CII Pump 2187
2 Power Steering Pump Pulley CII Pump 2188
3 SECTION : Power Steering REMOVAL AND INSTALLATION 2002 Taurus/Sable Workshop Manual Power Steering Pump Pulley CIII Pump Special Tool(s) Remover, Power Steering Pump Pulley (T69L B) Installer, Power Steering Pump Pulley (T91P-3A733-A) Removal and Installation All vehicles 1. Remove the accessory drive belt. For additional information, refer to Section L 4V engine 2. Detach the wiring harness. 3. Remove the nut and bolt and position the coolant expansion tank out of the way. 4. Remove the nut and disconnect the wiring harness retainer. 5. Remove the nuts and the bolt. Position the reservoir out of the way. Power Steering Pump Pulley CIII Pump 2189
4 3.0L 2V engine 6. Disconnect the RH headlamp electrical connector. All vehicles 7. Using the special tool, remove the pump pulley (3A733). 8. NOTE: If the pulley hub has no marks or one mark, mark the pulley hub with paint before installing it. If the pulley hub has two marks, install a new pulley. To install, reverse the removal procedure. Use the special tool to install the pulley. Power Steering Pump Pulley CIII Pump 2190
5 Power Steering Pump Pulley CIII Pump 2191
6 SECTION : Power Steering REMOVAL AND INSTALLATION 2002 Taurus/Sable Workshop Manual Power Steering Pump to Steering Gear Pressure Line Special Tool(s) Removal Installer Set, Teflon Seal 211D027 (D90P-3517A) or Equivalent 1. Refer to the appropriate System View illustration in Description and Operation for hose routing and retention points. Installation 1. NOTE: Whenever a hose fitting with a seal is disconnected, a new seal must be installed. Using the special tool, install a new seal on the hose fitting. 2. Refer to the appropriate System View illustration in Description and Operation for hose routing and retention points. Refer to Specifications for fastener torque specifications. 3. Fill and leak check the system. For additional information, refer to Section Power Steering Pump to Steering Gear Pressure Line 2192
7 Power Steering Pump to Steering Gear Pressure Line 2193
8 SECTION : Power Steering REMOVAL AND INSTALLATION 2002 Taurus/Sable Workshop Manual Steering Gear to Fluid Cooler Return Hose Special Tool(s) Removal Installer Set, Teflon Seal 211D027 (D90P-3517A) or Equivalent 1. Refer to the appropriate System View illustration in Description and Operation for hose routing and retention points. Installation 1. NOTE: Whenever a hose fitting with a seal is disconnected, a new seal must be installed. Using the special tool, install a new seal on the hose fitting. 2. Refer to the appropriate System View illustration in Description and Operation for hose routing and retention points. Refer to Specifications for fastener torque specifications. 3. Fill and leak check the system. For additional information, refer to Section Steering Gear to Fluid Cooler Return Hose 2194
9 Steering Gear to Fluid Cooler Return Hose 2195
10 SECTION : Power Steering REMOVAL AND INSTALLATION 2002 Taurus/Sable Workshop Manual Power Steering Fluid Cooler Removal and Installation 1. Raise the vehicle on a hoist. For additional information, refer to Section Remove the screws, the air deflector and the shield. 3. Loosen the clamps and disconnect the hoses. Drain the fluid into a suitable container. 4. Remove the bolts, the nut, and the fluid cooler (3D746). 5. To install, reverse the removal procedure. 6. Fill and purge the power steering system. For additional information, refer to Section Power Steering Fluid Cooler 2196
11 Power Steering Fluid Cooler 2197
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section
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