PARTS ELEKTRO 0RINS -AASDIJK

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Bruce Casey
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1 PARTS ELEKTRO 0RINS -AASDIJK

2 INDEX Page REMARKS OUTER PANEL MOUNTING POWER UNIT BRAKE PIPING DASHBOARD PARKING BRAKE MAST SIDE-SHIFT STEERING AXLE WHEELS AND RIMS HYDRAULICS STEERING CYLINDER HYDRAULICS HYDRO PUMP HYDRAULICS LIFTING HYDRAULICS TILTING ELECTRO RACK ILLUMINATION ATTACHMENT 1 WIRING DIAGRAM ATTACHMENT 2 MAIN CABLE ATTACHMENT 3 CONNECTORS ATTACHMENT 4 CONNECTORS & CONNECTIONS ATTACHMENT 5 CONNECTIONS LAMPS

3 REMARKS If you want tot order some parts please use this parts book. You must always mention the serial number of the truck which you can find on the identification label on the dashboard. Please mention the right parts number and description. Some parts are only available in assembly and have no parts number. This parts book can be changed without any information. Prins Mechanisatie Tuindersweg BD Maasdijk Holland Edition August,

4 4 Parts Book Elektro

5 1 - OUTER PANEL Pos.no. Quantity Description Parts number 1 1 Safety guard PE Safety bracket PE Chair GS12 HT inclusive safety switch P Safety belt P Bonnet hinge P Battery cover PE Handle battery cover PE Base plate PE Side bonnet Right PE Side bonnet Left PE Bonnet lock P Dashboard PE handle Valve block SD/4 P Horn 48V P Gas pedal PE.FH

6 6 Parts Book Elektro

7 2 - MOUNTING POWER UNIT Pos.no. Quantity Description Parts number 1a 1 Traction battery 48V-390Ah 750kg truck TB2/126ZSH390 1b 1 Traction battery 48V-585Ah 1000kg truck TB2/129PZSH Steering axle complete P Handle connector P Connector blue P Gauge oil level Cap hydraulic tank P Filter element MPF 100/2-A-G3-P25-NBS PA Mounting rubber P Mounting rubber P Support electromotor PE Electromotor Prins 5kW PE Carbon brush Electromotor PE Adaptor Transaxle-Electromotor PE Transaxle Prins Elektro M4M-A40 PE Controller 48V 400A PE.FH Electro rack PE Mounting block P Hydro pump + Electromotor 2kW 17cc PE.2207Y/I 19 4 Carbon brush Pump motor PE.2207Y/I.05 7

8 8 Parts Book Elektro

9 3 - BRAKE PIPING Pos.no. Quantity Description Parts number 1 1 Reservoir brake fluid P Band reservoir brake fluid P Brake pedal P Brake pin P Master brake cylinder P Fuel pipe 8mm inside L= 60mm P Bleeder screw M10x1,25 P Brake piping brake cylinder P T-connection 6mm P Brake piping brake cylinder P Brake piping brake cylinder P Bleeder screw M10x1 PA

10 10 Parts Book Elektro

11 4 - DASHBOARD Pos.no. Quantity Description Parts number 1 1 Cover steering wheel P Steering knob P Steering wheel P Forward / Reverse switch P Steering shaft P Power steering valve OH40500V44 + Priority valve PE Knob Lift PA Knob Tilt PA Knob Side-shift PA Knob Auxiliary PA Handle Lift P Handle Tilt P Handle Side-shift P Handle Auxiliary P Handle rod PE handle Valve block SD/4 P Battery indicator en hour meter 48V P Switch P Switch Accumulator (option) P Switch Illumination front (option) P Switch Illumination rear (option) P Handle support PE Dashboard PE Starter switch + key K3BA Starting indicator PE Insert globe 48V 2.5W P

12 12 Parts Book Elektro

13 5 - PARKING BR Parts Book Elektro

14 14 Parts Book Elektro

15 6 - MAST Pos.no. Quantity Description Parts number 1 1 Mast Single 1380mm PE Outer Mast Double 1780mm PE Inner Mast Double 1780mm PE Lift cylinder 1380mm single mast PE Lift cylinder 1380mm double mast P Mast bearing P Gliding block mast PA Fill plate mast P Lifting chain BL544 PA Stopper BL544 complete PA Locking pin tilt cylinder / mast P Axle mast PE Plain bearing PA Locking plate mast axle PE Hydraulic hoses sheave PA Washer M24 P Chains sheave PA Mast bearing RS1 L RS 19 1 Seegerring gat 52x2 P03.18.J Back rest P Fork carriage + Side-shifter P Gliding block fork carriage PA a 2 Fork L= 1000mm V100x35x b 2 Fork L= 1100mm V100x35x c 2 Fork L= 1200mm V100x35x12002 Pos.no. Kit Parts number Kit Lift cylinder 1380mm single mast PE Kit Lift cylinder 1380mm double mast P

16 16 Parts Book Elektro

17 7 - SIDE-SHIFT Pos.no. Quantity Description Parts number 1 1 Mobile frame CBO 2 1 Fixed frame CBO 3 2 Upper pad CBO 4 2 Stake pad CBO 5 4 Mast bearing P Greaser BO 7 2 Seal BO 8 2 Rod slide CBO 9 2 Scraper BO 10 2 Elastic ring BO 11 2 Cylinder rod CBO 12 2 Pin ZBO 13 2 Greaser BO 14 2 Greaser BO 15 2 Upper balance ZBO 16 4 Roller pin ZBO 17 4 Roller BO 18 2 Lower balance ZBO 19 4 Elastic pin BO 20 2 Lower hook CBO 21 4 Screw BO 22 2 Plate BL544 PA Pos.no. Kit Parts number Side-shift complete P RH Boogie CBO LH Boogie CBO 17

18 18 Parts Book Elektro

19 8 - STEERING AXLE Pos.no. Quantity Description Parts number 1 2 Cap P Cotter pin P Nut M24x2 P Washer P Bearing P Hub P Bearing P Throw ring P Dust cap P Bearing P Stub axle left P Screw M5x16 P Washer P Grease nipple M6 P Cap P Gasket P Swivel pin left P Pin P Bearing P Seal ring P Frame steering axle P Screw P Shaft P Nut M6 P Support washer P Swivel pin right P Bolt M12x35 P Washer M12 P Bolt M12x50 P Nut M12 P Screw M6x14 P Washer P Keeper plate swivel P Pin steering cylinder P Steering cylinder P Connection rod swivel P Swivel right P Bolt M10x25 P Washer P Keeper plate rubber P Damper steering axle P Support damper P Keeper plate cylinder P Plug P Cap greaser P Pos.no. Kit Parts number 1-44 Steering axle complete P Tilt axle kit steering axle P ; 35; 44 Cylinder kit steering axle P ; 9-11; Swivel left complete P ; 9-10; 14; 18; Swivel right complete P ; 26; 37 1; 5-8 Hub complete P ; 31-34; 36; 43 Connecting rod kit P

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21 9 - WHEELS AND RIMS Pos.no. Quantity Description Parts number 1 2 Rear rim 23/12.50x12 PE Rear tube 23/12.50x12 P a 2 Rear tire 23/12.50x12 Block profile P b 2 Rear tire 23/12.50x12 No profile P Wheel bolt P Rim Double-tire Elektro PE / 4 Front rim 26/12.00x12 PE / 4 Front tube 26/12.00x12 P a 2 / 4 Front tire 26/12.00x12 Tractor profile P b 2 / 4 Front tire 26/12.00x12 Block profile P c 2 / 4 Front tire 26/12.00x12 No profile P Wheel nut PA Ring nut for Double-tyre P Hook for Hook system Double-tyre P Rim Double-tyre P Front rim 4 holes 10.5x12 P Front rim 26/12.00x12 Double-tyre P Pos.no. Kit Parts number 1 t/m 3 2 Rear tire 23/12.50x12 complete PE t/m 8 2 / 4 Front tire 26/12.00x12 Block profile complete PE

22 22 Parts Book Elektro

23 10 - HYDRAULICS STEERING CYLINDER Pos.no. Quantity Description Parts number 1 1 Steering cylinder P Copper washer 14x20x1,5 P Nipple 1/4-1/4 P Hydraulic hose Steering cylinder right Steering valve PE Hydraulic hose Steering cylinder left Steering valve PE Coupling 12mm P Steering pipe left PE Steering pipe right PE Nipple 3/8-12 P Nipple 3/ º P Steering valve OH40500V44 + Priority valve PE

24 24 Parts Book Elektro

25 11 - HYDRAULICS HYDRO PUMP Pos.no. Quantity Description Parts number 1 1 Filter element MPF 100/2-A-G3-P25-NBS PA Elbow G1" bi-bi P Brass hose pillar P Hydraulic hose P Adaptor steering pump P Nipple 1/2-18 GE18LREDGE 7 1 Flange Hydro pump 2DF08 PA Hydro pump + Electromotor 2kW 17cc PE.2207 Y/I 9 1 Flange Hydro pump 1DF38 PA Nipple 3/ º P Hydraulic hose Hydro pump Steering valve PE Nipple 1/2-15-recht P Nipple 3/8-15-recht GE15PLR3/ Hydraulic hose Hydraulic filter Steering valve PE Coupling 1 / ½ PE Hydraulic pipe PE T-connection 15mm P Steering valve OH40500V44 + Priority valve PE Hydraulic hose Hydraulic filter Valve block PE handle Valve block SD/4 P Hydraulic hose Steering valve Valve block PE Nipple 1/ º P

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27 12 - HYDRAULICS LIFTING Pos.no. Quantity Description Parts number 1 2 Nipple 3/ º P Hydraulic hose Lift cylinder top Valve block PE Hydraulic hose Accumulator Valve block PE Accumulator 20 BAR inclusive support H1000R20BAR 5 1 Adaptor 3/8-M18x1,5 P Copper washer 21x28x2 R21x28x2 7 1 Electric valve 12V PE Nipple 3/8-15 P Hydraulic pipe P T-connection 15mm P Hydraulic hose Accumulator Lift cylinder under PE Nipple 1/2-12 P Safety valve P Nipple 1/2-3/8 P Nipple 3/8-3/8-90º P Hydraulic hose Auxiliary 1 PE Hydraulic hose Auxiliary 2 PE Hydraulic hose Side-shift 1 PE Hydraulic hose Side-shift 2 PE Adaptor 6-M14-C870-MXS P Coupling 10mm P Hydraulic pipe Auxiliary 1 PE Hydraulic pipe Auxiliary 2 PE Nipple 3/8-10 P a 2 Coupling 3/8 female P b

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29 13 - HYDRAULICS TILTING Pos.no. Quantity Description Parts number 1 2 Tilt cylinder Boxer complete P Front plate PE Hydraulic hose Adaptor block 1 Valve block PE Nipple 1/4-1/4 P Copper washer P Flow control valve P Knee 3/4 P Hydraulic hose Tilt cylinder left rear PE Hydraulic hose Tilt cylinder left front PE Hydraulic hose Tilt cylinder right rear PE Hydraulic hose Tilt cylinder right front PE Hydraulic hose Adaptor block 2 Valve block PE Nipple 3/8-1/4 P Nipple 3/ º P handle Valve block SD/4 P

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31 14 - ELECTRO RACK Pos.no. Quantity Description Parts number 1 1 Electro rack PE Forward/Reverse Relay 48V DC88B/306T 3 1 Brake Relay 48V SW84B-177T 4 1 By-pass Relay 48V SW80B/ Pump Relay 48V SW180B/ High/Low Relay SW181 48V SW181QT 7 1 High/Low Relay SW180 48V KSV Relay 48V 80A 4-poule PE Fuse holder PE Fuse 250A P Fuse 200A P Fuse holder PE Fuse 35A P Relay holder P Relay 24V P Insert fuse 15A Insert fuse 10A - 31

32 32 Parts Book Elektro

33 15 - ILLUMINATION Pos.no. Quantity Description Parts number 1 1 Switch P Head lamp complete P Globe head lamp TP 4 1 Support head lamp left P Support head lamp right P

34 ATTACHMENT 1 WIRING DIAGRAM 34

35 ATTACHMENT 2 MAIN CABLE 35

36 ATTACHMENT 3 CONNECTORS 36

37 ATTACHMENT 4 CONNECTORS & CONNECTIONS 37

38 ATTACHMENT 5 CONNECTIONS LAMPS 38

Parts Book Boxer II. Page

Parts Book Boxer II. Page Parts Book BOXER II INDEX Page REMARKS... 3 1 - OUTER PANEL... 5 2 - MOUNTING POWER UNIT... 7 3 - POWER UNIT COMPLETE... 9 4 - EXHAUST SYSTEM INLET... 11 5 - EXHAUST SYSTEM OUTLET... 13 6 - FUEL SYSTEM...