Tandem Asphalt Rollers CC222HF / CC222CHF / CC232HF / CC232CHF / CC322
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- Donald Osborne Harrington
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1 Tandem Asphalt Rollers CC222HF / CC222CHF / CC232HF / CC232CHF / CC322
2 Contents Presentation... 3 Spare Parts, Service, Ergonomics and Safety... 4 Performance, Environment, Weight Classes and Application Support...5 Characteristics...8 Standard/Optional Equipment... 11
3 Tandem Asphalt Rollers, CC222HF - CC322 A series of articulated tandem rollers featuring a unique ability for pivotal steering on the rear drum, giving up to 500 mm offset. CC222HF/232 HF/322 are rollers in the medium range of 7-8 tonnes, used primarily for asphalt paving of roads, streets and industrial areas but also suitable on gravel for base courses. CC222HF and CC232HF are available in a combi-version with four rubber tyres at the rear instead of a drum. The rubber wheels are driven in pairs by separate propulsion motors, thus minimising the risk of damaging newly laid asphalt compound when making sharp turns. The rubber wheels ensure a denser and smoother surface on the asphalt, a feature that is sometimes required. The CC232HF is fitted with split drums, which facilitate smooth action of the roller and reduce the risk of cracks in the asphalt in sharp bends or round traffic roundabouts. The CC222HF and CC232HF has got the high frequency technique for the low amplitude as standard. Easy readable instrument panel with fuel gauge. Spacious driver s platform with ergonomically postitioned sterp. 3
4 CC232HF CC322 Dynapac uses carefully selected components in the manufacturing of compaction equipment. Our machines are designed to conform to all current requirments on safety and quality in Europe and the rest of the world. Dynapac always have agents at the local level. We are aware of conditions locally and can always reach you quickly wherever and whenever you need us. Dynapac take responsibility for service and for our products throughout their entire useful life. Availability, quality and the best possible customer service are the core of our activities. We are always available with fast and reliable service. Dynapac Sales organisation and its dealer network have direct access to online parts documentation, availability and ordering functions over Internet. Parts & Service On Line provide our aftersales organisations with instant service and parts information s during 24 hours, regardless of location in the world. You save both time and money with regard to administration and freight by always tuning to us. In addition to the spares that you buy, you get more in the form of quality, availability, know-how and customer service. Service The two large hoods ensure easy access for service to the entire engine compartment. Service points, such as the air cleaner, hydraulic filter, fuel filter and engine oil filter are easily accessible. Ultramodern hydraulic systems ensure that the amount of hydraulic fluid can be kept low, facilitating the handling of expended fluid that could otherwise become a problem for the environment. The main components of the sprinkler system are concentrated at one point for each drum, which facilitates maintenance and draining of the sprinkler system. Noncorrodible water tanks and sprinkler tubing also simplify maintenance of the sprinkler system, which is an essential item of the asphalt roller. Ergonomics The operator s station is designed in cooperation with the Swedish Working Environment Fund, resulting in a seat and steering wheel module that can rotate more than 180 degrees and travel from side to side. This allows the operator to regularly alter his or her posture and thus minimise the risk of attritional injury to the back and neck. The steering wheel is also adjustable. The operator s station is state of the art and now has several followers in the compaction roller segment. Noise in the cab is at a comfortably low level, 78 db(a). The cab can also be fitted with an optional air-conditioner, ensuring a steady and pleasant atmosphere regardless of outdoor temperature. A heater and fresh-air fan are of course standard features together with an air cleaner. The operator s station is isolated from the rest of the roller by unique rubber elements that not only eliminate vibration but also damp larger motion when the roller is driven on an uneven surface. Safety The provision of a safety cab and ROPS on Dynapac s machines goes without saying. Each machine has a low-lying and well-positioned centre of gravity and for those who have chosen the optional pivotal steering of the rear drum there is the possibility of moving the centre of gravity sideways, e.g., away from a weak edge of the road that threatens to give way. All roller models are equipped with failsafe brakes that are immediately applied if the engine stalls, or in the event of hydraulic or electric failure in the brake circuit. Good operator environment means a less fatigued operator and safer operation for both the operator and the environment. The main power switch and wellprotected electric cables minimise the risk of fire. A wide selection of lights, such as working lights, driving lights, warning flashers and hazard beacon enable operation of the machine even in darkness. 4
5 CC232HF CC322 Performance The machines are designed to ensure the best possible field of view both forward and to the rear past the low sloping profile of the water tanks. A clear view over the edge of the drum is one of the best in the market, thanks to the angled front forks, the travelling seat and steering wheel module, and the protruding cab. On machines without a cab, the railings can be folded outwards to achieve a similar effect to that of the protruding cab. The high vibration frequency by CC222HF and CC232HF in combination with low amplitude is ideal for thin asphalt layers with high stone content and facilitates efficient compaction without any risk of crushing the aggregate. An ample amount of water, possibly combined with an optional sprinkler-timer, and a large fuel tank permits efficient operation with few interruptions. Three-stage filtering of the sprinkler water, noncorrodible water tanks and a backup system for the water sprinklers also contribute to operational reliability. The large diameters of the drums make it possible to maintain high speed, even for first runs on soft asphalt compounds. Environment Dynapac AB is environment certified according to ISO This philosophy permeates the entire company; through the plant, the completed product and possible recycling. Examples of recycling are water tanks, fuel tanks and emulsion tanks which are made of recoverable polyethylene and are marked for correct recycling. All of Dynapac s machines are Model prepared for the use of biologically degradable hydraulic fluid. The time is past when bio-fluid clogged filters and caused questionable functioning of the hydraulic system. Modern hydraulic systems also mean that the necessary amount of hydraulic fluid can be kept low to ensure the Weight classes Tonnes CC222HF 7 CC232HF 8 CC322 8,5 CC222CHF 7 CC232CHF 7 Application support All machines are given a trade description at Dynapac International High Comp Centre (IHCC) in Karlskrona, Sweden. This verifies that the compaction characteristics of the machine correspond to the high level requirements that have been applied during the development work. The data accumulated during tests is collated in a know-how bank at IHCC, from which recommendations are subsequently made concerning the choice of machines and modes of use in relation to customer specifications and wishes. IHCC provides customer support for all Dynapac s machines, wherever they are in the world. Help is just a phone call away. The end result is a unique know-how centre that covers market requirements, making it possible for everyone to improve their knowledge in the field of compaction and laying technique. 5
6 Safety cab with integrated ROPS and optional Automatic Climate Control (ACC). Large engine covers give unrestricted access to the entire engine compartment. Pivotal rear drum, as an option, makes it possible to obtain up to 500 mm off-set between front and rear drum. 6
7 Turnable and slideable operator module ensures top class environment for the operator. Plastic water tanks and threestage filtering minimise the risk of clogged sprinkler nozzles. High vibration frequency for most efficient compaction. 7
8 characteristics Dynapac CC Tandem Asphalt Rollers Pivotal steering/offset With the offset option it is possible to obtain up to 500 mm displacement between the front and rear drum. This facilitates driving close to curb stones and also makes it possible to move the centre of gravity away from the edge of a road that is threatening to give way. The turning radius can be reduced considerably by allowing the articulation and the pivotal steering to interact. Compaction at high vibration frequency and low amplitude The high vibration frequency by CC222HF and CC232HF in combination with low amplitude is ideal for thin layers Especially on asphalt layers with high stone content there is a minimal risk of crushing the aggregate. Operator module The entire operator module including steering wheel and drive lever can be moved sideways and rotated through more than 180. This ensures the optimum ergonomic environment for the operator. The steering wheel can easily be adjusted to give the most comfortable driving position. Controls The most important controls are always within easy reach of the operator, regardless of the position of the seat. 8
9 characteristics Ergonomically steps Ergonomically formed steps facilitate safer boarding and leaving the roller. Cabs The cabs are safety cabs with integrated ROPS. The asymetric cab has got a protruding part of the cab that gives the operator an optimal field of view over the edge of the drum without having to lean out through the side window. The symetric cab is for the customers who prefer a traditional styled cab. Both cab types are, as an optional, available with Automatic Climate Control (ACC). Safety view The low sloping profile of the water tanks allows significantly improved view both forward and to the rear. Service Accessibility Two large engine covers give unrestricted access to the entire engine compartment, without having to tilt the cab or the platform. Diesel engine Turbocharged, low-emission engines give the rollers ample power resources while ensuring minimum emission of exhaust fumes. 9
10 characteristics Hydraulic system Modern hydraulics ensures high reliability and low power losses. The possibility of using biologically degradable hydraulic fluid and the small amount of hydraulic fluid that is required promote an environmentally friendly system. Easily accessible hydraulic filter and fluid plug counteract the possible spilling of fluid. Sprinkler system The sprinkler system is one of the most important systems on an asphalt roller. Plastic water tanks and three-stage filtering minimise the risk of clogged sprinkler nozzles. The backup system enables a single sprinkler pump to supply both drums with water in the event that either pump fails. Split drum CC232HF is provided with split drums, which makes operating the roller easier and reduces the risk of cracks in the asphalt in tight turns or traffic roundabouts. All drum halves have drive and brakes to ensure short braking distances and favourable hill-climbing ability. Edge cutter/press The edge cutter is used to trim the edge of the asphalt prior to jointing. The press is used to strengthen the edge. It is located on the front right fork where the operator has full control of its operation. Supply of spares Specialists in our department for the ordering of spare parts make sure that the customer gets the right spares at the right time at the right address. No order is too small or too big for people in this department. The supply of spares even for older roller models that are no longer in production is a matter of course; it s part of the daily job. 10
11 CC232HF CC322 Equipment Automatic Vibration Control (AVC) Automatic Water Control (AWC) Brake release system for towing Filter for sprinkler system Gauges, Fuel level/water level Horn Hourmeter Hydraulic pressure checkpoints Standard Lifting points Lockable engine hoods Lockable instrument panel cover Main battery switch ROPS (incl. seat belt) * Rubber mounted operation platform Sliding, swiveling and adjustable operators station Sprinkler backup system Sprinkler system, pressurized Tilt steering wheel Vibration, high/low amplitude Vibration, shut off - front or rear drums Warning-/service indicators (* Valid as STD in ECC-countries only.) Backup alarm Biological degradeable hydraulic oil Cocoa mats Driving lights, front/rear FOPS (incl. seat belt) Frequency meter/tachometer/volt meter Gauges, Hydraulic oil temp/engine temp/ Volt meter Joint cutter/edge press Air filtering system Fan, fresh air (3-speed) Interior light Noise reduction Optional Lockable water tank covers Off set drums/rear pivot steering Rear view mirrors, external Registration plate holder with light Rotating beacon Rubber coated drum Safety cab (incl. comfort package) Scrapers, spring loaded Side direction lights Standard for cab Rear view mirrors, external/internal Safety belt Safety glass, tinted Side windows, openable Slow Moving vehicle sign (SMV) Sprinkler timer Tool box, w/o tools Tool set Towing eyelet Working lights for ROPS Working lights, front/rear Sunscreen, front Heater Wiper with washer, front/rear Working lights, front/rear Automatic Climate Control (ACC) FIrst aid box Radio and CD-player Roof hatch Rotating beacon Optional for cab Tachograph for distance, velocity etc. Standard euqipment/optional equipment may vary for different machines and markets. 11
12 Dynapac is so much more than just equipment. When our machines are distributed, we include a whole concept of service with original parts, support and organized know-how, covering all the needs in the entire field of compaction and paving on every continent. We have cut down on response times and increased availability, reliability and distribution speed. For optimum quality, the same engineer who designed the original machine also looked after the parts. We have a row of service points around the globe to provide peace of mind. Through the internet, our service points have documentation and parts availability information, updated minute by minute. We have developed a complete international network, always ready to offer support and assist with parts and service in order to maintain the highest product quality. Locations worldwide Australia Dynapac Australia Pty. Ltd.132 Toongabbie Road. GIRRAWEEN NSW Phone: Fax: Austria Dynapac / Büro Österreich. Feldstrasse 34, 2345 BRUNN AM GEBIRGE. Phone: Fax: Brazil Dynapac Brasil Indústria e Comércio Ltda. Rua Flórida, 1738, 6 andar. Brooklin Novo, , SÃO PAULO. Phone: Fax: Canada Dynapac Canada Ltd B, Sladeview Crescent MISSISSAUGA, Ontario, L5L5Y5. Phone: Fax: China Dynapac China Room 401, CYTS Plaza, No.5, Dongzhimen South Avenue, Dongcheng District, BEIJING Tel: Fax: France Dynapac France SNC BP TOURNAN-EN-BRIE CEDEX Phone: +33 (0) Fax: +33 (0) Germany Dynapac GmbH Im Tiefenbruch 7 DE LEHRTE Phone: Fax: India Dynapac India Pvt. Ltd. 808, Ansal Bhawan 16, Kasturba Gandhi Marg NEW DELHI Phone: /52 Fax: Italy Dynapac S.p.A. Via Galileo Galilei 41 IT CORNAREDO (MI) Phone: Fax: Mexico Dynapac Mexico S.de R.L. de C.V. Oso Col. Del Valle Mexico D.F Phone: Fax: Norway Dynapac Norway AS Professor Birkelands vei 36 D pb 23 Alnabru, N 0614 OSLO Phone: Fax: Poland Dynapac Poland Sp. z o.o. ul. Rzepakowa 1A KATOWICE Phone: Fax: Russia Dynapac CIS 104, Bld. 14, Oktyabrskaya Emb. RU ST. PETERSBURG Phone: Fax: South Africa Dynapac (SA) (Pty) Ltd 64 Kelly Road Jet Park, JOHANNESBURG, 1459 Phone: Fax: Spain Dynapac Iberia, S.L.U. Rivas No. 4 ES MADRID Phone: Fax: Sweden Dynapac Nordic AB Saldovägen 20 SE JÄRFÄLLA Phone: Fax: United Kingdom Dynapac Ltd Unit 4B Consul Road RUGBY, Warwickshire CV21 1QJ Phone: Fax: USA Dynapac Compaction, Paving & Milling Inc. P.O. Box 615 SCHERTZ, TX Phone: Fax: For other countries, please check or send an to dynapacinfo@dynapac.com Dynapac Compaction Equipment AB, Box 504, SE Karlskrona, Sweden. Tel: , Fax: We reserve the right to change specifications without notice. Photos and illustrations do not always show standard versions of machines. The above information is a general description only, is not guaranteed and contains no warranties of any kind.
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