ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 1 of 95 AIR INTAKE ASSEMBLY

Transcription

1 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 1 of 95 AIR INTAKE ASSEMBLY

2 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 2 of 95 AIR INTAKE ASSEMBLY S Cover, Air Intake Housing S Filter, Air Screen, Air Filter Housing, Air Intake Duct, Air Funnel Screw, Cap Clip, Spring S Hose, Crankcase Vent Clamp, Hose /P Valve, Drain Carburetor /P Clamp Boot, Air Intake Diverter, Air - Top Diverter, Air - Bottom Shroud, Splash Rivet, Plastic Hose, Carburetor Drain

3 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 3 of 95 AUXILIARY BRAKE ASSEMBLY

4 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 4 of 95 AUXILIARY BRAKE ASSEMBLY Lever, Brake /P O-Ring Spring, Brake Lever Nut Pin, Clevis Washer Pin, Cotter S Brake Assembly (inc. 9-16) Actuator, Push Rod Nut, Jam F Master Cylinder Fitting, Banjo Bolt, Banjo Fitting Clamp, Hose Hose, Brake Reservoir Reservoir, Brake /P Nut, Flanged Screw, Machine /P Cable Tie 7.5 in Hose, Brake Bolt, Banjo Fitting Washer, Crush Screw, Cap S Caliper, Brake (inc ) F Housing, Caliper Pin, Brake Caliper Pad, Brake /P Pin, Cotter Cap, Bleed Valve Valve, Bleed Piston O-Ring, Brake Caliper F O-Ring F Plug F Ring, Retaining

5 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 5 of 95 BATTERY AND SOLENOID ASSEMBLY

6 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 6 of 95 BATTERY AND SOLENOID ASSEMBLY /P Battery Assembly (inc. 2-5) Cap, Battery Clamp, Hose /P Hose, Battery Vent Label, Warning - Battery /P Cable Tie in S Cable, Battery/Solenoid Boot, Terminal S Solenoid Screw, Machine Nut w/washer Cable, Solenoid/Starter S Cable, Battery/Ground S Battery Cover/Tool Tray Assembly (inc ) S Cover, Battery Pad, Battery S/P Kit, Tool Screw, Machine

7 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 7 of 95 CAMSHAFTS/TENSIONER ASSEMBLY

8 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 8 of 95 CAMSHAFTS/TENSIONER ASSEMBLY Camshaft Assembly - Front Camshaft Assembly - Rear Sprocket, Camshaft - 34T Circlip S Bolt S/P Chain, Camshaft Weight Spring Screw, Cap Tensioner, Cam - Assembly O-Ring Shaft, Chain Guide - Front Shaft, Chain Guide - Rear Gasket Guide, Chain - Slack Guide, Chain - Tension Washer Shaft, Secondary S Chain, Secondary Shaft Sprocket, Secondary Shaft - 21T and 17T Circlip Bolt Plate, Position - Drive /P Guide, Chain - Tension Guide, Chain - Slack Bolt Ring, Snap Tensioner, Secondary - Assembly

9 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 9 of 95 CARBURETOR

10 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 10 of 95 CARBURETOR Carburetor Assembly /P Screw, Top Cover Cover, Top Spring Seat, Spring Jet Needle Piston, Vacuum T-Fitting O-Ring Bolt Cap, Starter Valve O-Ring Spring Valve, Starter O-Ring F Housing, Pump Spring Diaphragm Assembly Chamber, Float - Assembly (inc ) F Chamber, Float O-Ring, Float Chamber Screw, Drain Holder, Jet Needle Jet S Main Jet Front/Rear Main Jet Front (4-6,500 ft Alt.) Main Jet Rear (4-6,500 ft Alt.) Main Jet Front (6,500-8,000 ft Alt.) Main Jet Rear (6,500-8,000 ft Alt.) Main Jet Front (Over 8,000 ft Alt.) Main Jet Rear (Over 8,000 ft Alt.) S Screw Valve, Float - Set (inc. 27) F Clip Slow Jet Float Set (inc. 30) F Pin, Float Nut O-Ring Fitting, Straight /P Screw Screw, Idle Adjust Washer Spring Screw, Pilot - Set (inc ) F Spring F Washer F O-Ring Spring Spring Spring Screw, Stop Screw

11 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 11 of 95 CARBURETOR Plate, Stay T-Fitting Hose Clamp, Hose T-Fitting Hose O-Ring S Hose Cover, Throttle Cable Washer Screw, Machine Valve, Check Hose S Clamp, Hose

12 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 12 of 95 CASE/BELT COOLING ASSEMBLY

13 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 13 of 95 CASE/BELT COOLING ASSEMBLY /P Duct, Air-Out Boot, Air-In Cable Tie in Clamp, Boot Boot, Air-Out Duct /P Cable Tie in /P Clamp, Boot Boot, Air-In Duct Duct, Air-In /P Valve, Drain

14 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 14 of 95 CLUTCH COVER

15 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 15 of 95 CLUTCH COVER Cover, Clutch Bolt Trim, Seal Seal Cover, Engine Brake O-Ring S Actuator, Engine Brake Screw, Cap Circlip Spring /P Lever Assembly - Unpainted AR F Lever Assembly - Yellow AR F Lever Assembly - Green Washer Fitting O-Ring Collar Screw, Cap

16 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 16 of 95 COOLING ASSEMBLY

17 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 17 of 95 COOLING ASSEMBLY Radiator Assembly (inc. 2-13) S Radiator Screen, Radiator Grommet AR /P Hose - 25 ft AR /P Hose ft S Cap, Radiator Screw, Machine Clamp, Wire Sender, Temperature - Coolant S O-Ring Shroud, Fan S Fan, Cooling Clamp, Cable Nut w/washer Screw, Shoulder Bushing, Stem Clamp, Hose Hose, Coolant - Front Clamp, Hose Housing, Thermostat Screw, Cap Hose, Coolant - Left Hose, Coolant - Right AR /P Cable Tie in Cable Tie in Hose, Coolant - Lower AR Hose, Vent - 50 ft Stopper, Coolant Bottle Bottle, Coolant Overflow Cable Tie /P Clamp, Hose

18 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 18 of 95 CRANKCASE ASSEMBLY

19 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 19 of 95 CRANKCASE ASSEMBLY S Crankcase Seal, Oil Circlip Bearing Bearing Seal, Oil Seal, Oil Tube, Oil Return O-Ring Plate, Position Screw Pin Bearing Bearing Bearing Bearing Bearing Bearing Bearing Gasket, Drain Plug Plug, Drain Fitting, Breather Screw, Cap Screw, Cap Screw, Cap Bolt Screw, Cap

20 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 20 of 95 CRANKSHAFT ASSEMBLY

21 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 21 of 95 CRANKSHAFT ASSEMBLY Rod, Connecting - Assembly (inc 2-3) Bolt, Connecting Rod Nut AR Bushing, Connecting Rod Bushing, Connecting Rod AR Bushing, Connecting Rod S Crankshaft Assembly

22 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 22 of 95 CYLINDER HEAD ASSEMBLY

23 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 23 of 95 CYLINDER HEAD ASSEMBLY Head, Cylinder - Front (inc. 2-3) Head, Cylinder - Rear (inc. 2-3) Bolt AR Guide, Valve Pin Stud Pin S Gasket, Head Plug Screw, Cap Cap, Rocker Case S O-Ring Gasket Screw, Cap Screw, Cap Screw, Cap Screw, Cap Pipe, Water O-Ring Clamp Plug Bolt Holder, Carburetor - Front O-Ring Holder, Carburetor - Rear Pipe, Water Screw, Cap Bolt Washer

24 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 24 of 95 CYLINDER/PISTON ASSEMBLY

25 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 25 of 95 CYLINDER/PISTON ASSEMBLY Cylinder, Engine - Front Cylinder, Engine - Rear Screw, Cap Screw, Cap Washer Screw, Cap Pin Gasket, Cylinder Base Piston, Engine AR F Piston, Engine (Oversized 0.50 mm) Ring, Set, Piston AR F Ring, Set, Piston (Oversized 0.50 mm) Ring, Snap Pin, Piston

26 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 26 of 95 DECALS

27 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 27 of 95 DECALS /P Decal, Warning - Reverse/Pre-Ride Decal, Warning - Turn Decal, Warning - Clutch Cover Decal, Instrument Pod Decal, Warning - Differential Lock Decal, Front Decal, Warning - Age Decal, "SpeedRack" Decal, Side - Upper Right Decal, Side - Upper Left Decal, Side - Lower Right Decal, Side - Lower Left Decal, Warning - Tire Pressure Decal, Passenger Decal, Rear - Right Decal, Rear - Left Decal, Warning - Towing Decal, Warning - General Decal, Crest - "SpeedRack"

28 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 28 of 95 DRIVE CLUTCH

29 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 29 of 95 DRIVE CLUTCH S Clutch, Drive (inc. 2-14) AR S Cover Assembly - STD AR F Cover Assembly - Red AR S/F Cover Assembly - Blue Screw, Cap Pin Spring Spacer Spider Assembly Shoe mm AR Shoe mm AR Shoe mm AR Shoe mm AR Shoe mm AR Shoe mm AR Shoe mm AR Shoe mm AR Shoe mm Weight, Ramp Pin Nut, Lock Bushing Sheave, Movable Sheave, Stationary Washer Washer, Spring Bolt

30 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 30 of 95 DRIVE TRAIN ASSEMBLY

31 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 31 of 95 DRIVE TRAIN ASSEMBLY S Bladder, Gearcase Clamp, Fitting Nut, Lock Washer Screw, Cap Gearcase, Front /P Boot, Shaft Plate, Cable Screw, Self-Tapping O-Ring Gearcase, Rear AR Hose, Vent Clip, Retaining Fitting, Vent

32 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 32 of 95 DRIVEN CLUTCH

33 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 33 of 95 DRIVEN CLUTCH Clutch, Driven (inc. 2-13) Sheave, Stationary O-Ring Spacer mm AR Spacer mm AR Spacer mm AR Spacer mm AR Spacer mm Sheave, Movable (inc. 6) Seal, Oil Roller O-Ring Plate, Thrust Seat, Spring - Movable Sheave Spring - Yellow Seat, Spring Ring, Snap Washer Nut S Belt

34 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 34 of 95 ENGINE AND EXHAUST

35 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 35 of 95 ENGINE AND EXHAUST Engine Screw, Cap Bracket, Engine Nut /P Screw, Cap Plate, Heat Guard Collar Damper Screw, Cap Gasket, Exhaust Nut Cover, Exhaust - Front Screw, Machine /P Cover, Exhaust Pipe Grommet Collar Screw, Machine Pipe, Exhaust Seal, Exhaust Clamp Cover Exhaust - Rear Screw, Cap Nut w/washer Nut, Lock Muffler Bushing, Muffler Screw, Shoulder Cover, Muffler

36 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 36 of 95 ENGINE COVERS

37 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 37 of 95 ENGINE COVERS Cover, Magneto Plug O-Ring Seal, Oil Bearing Bearing Seal, Oil Plug, Cover O-Ring Fitting Clamp, Hose Hose Breather Gasket Pin Cover, Drive Screw, Cap /P O-Ring Cap Cap, Oil Filler O-Ring Cover O-Ring Screw, Cap Screw, Cap O-Ring Screw, Cap Screw, Cap

38 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 38 of 95 FRAME AND RELATED PARTS

39 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 39 of 95 FRAME AND RELATED PARTS S Frame, Main Headlight Assembly - Right (inc. 3-4) Headlight Assembly - Left (inc. 3-4) Bulb, Headlight Socket, Mounting Stud, Mounting - Headlight Stud, Adjuster - Headlight Spring, Adjuster Knob, Adjuster /P Screw, Cap S Channel, Bumper Mounting - Left /P Channel, Bumper Mounting - Rightt Bracket, Mounting - Bumper - Right Bracket, Mounting - Bumper - Left Screw, Cap S Bumper Grille, Bumper Screw, Machine Screw, Body Nut, Lock S Brace, A-Arm Screw, Cap Panel, Belly Foam, Frame Pad, Frame - Battery Top Nut, Flange Screw, Cap Footrest - Right Footrest - Left Rod, Support Heat Shield Cable Tie

40 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 40 of 95 FRONT BEVEL GEAR

41 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 41 of 95 FRONT BEVEL GEAR Bolt Housing, Bearing Seal, Oil O-Ring Shim, Driven mm Shim, Driven mm Shim, Driven mm Shim, Driven mm Shim, Driven mm Shim, Driven mm Nut Bearing Screw Shaft Gear, Driven Bevel - 20T Cam, Damper Spring Holder Ring, Snap Gear, Drive Bevel - 12T Screw Bearing, Shim, Drive mm Shim, Drive mm Shim, Drive mm Shim, Drive mm Shim, Drive mm Shim, Drive mm Housing Bearing Gear, Output - 29T Rotor, Reverse Sensor Bolt Circlip

42 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 42 of 95 FRONT BODY PANEL ASSEMBLY

43 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 43 of 95 FRONT BODY PANEL ASSEMBLY Rack - Front - Assembly (inc. 2-5) Decal, Warning - Front Rack Load Bushing, Rack /P Bushing, Rack Plug, Rack Screw, Machine Spacer Grommet Nut, Lock S Panel, Fender - Front Cover, Access - Radiator Rivet, Reinstallable Rivet, Reinstallable Cover, Steering Post Cover, Storage Box Box, Storage Lid, Storage Box Latch, Storage Box Panel, Side - Right Panel, Side - Left Panel, Splash - Right S Panel, Splash - Left /P Screw, Self-Tapping Screw, Body AR /P Cable Tie in Decal, Reflector - Amber - Right Decal, Reflector - Amber - Left Screw, Shoulder /P Washer /P Nut, Lock

44 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 44 of 95 FRONT DRIVE GEARCASE ASSEMBLY

45 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 45 of 95 FRONT DRIVE GEARCASE ASSEMBLY Gearcase Assembly Driveshaft Assembly (inc. 2-6) Yoke, Front /P Joint, Universal (inc. 4) Ring, Retaining Driveshaft Yoke, Front Slip Seal Ring, Retaining Bracket, Actuator Screw, Self-Tapping Actuator (inc. 12) S O-Ring Bearing Screw, Self-Tapping /P Housing, Pinion Gasket, Flange Shaft, Selector Fork, Selector Shaft, Shuttle Ring, Retaining O-Ring Spring, Return Ring, Retaining Collar, Lock Coupler, Drive Gear, Pinion - Assembly - 10T (inc ) Collar, Retaining Bearing AR Shim AR Shim AR Shim AR Shim AR Shim Bearing Pin, Dowel Housing, Gearcase /P Plug, Magnetic (inc. one No. 34) O-Ring O-Ring Bearing AR Shim AR Shim AR Shim AR Shim AR Shim Gear, Ring - 36T AR Shim AR Shim AR Shim AR Shim AR Shim

46 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 46 of 95 FRONT DRIVE GEARCASE ASSEMBLY Cover, Gearcase (inc. one No. 34, 41-56, and one No. 57) Bearing Flange, Bearing Pin, Parallel Collar, Sliding Fork Ring, Retaining Spring Fitting Switch, Indicator Spring Shaft, Lock Seal O-Ring Washer Ring, Retaining Plug, Oil Level (inc. one No. 34) S Seal /P Plug, Fill (inc. 59) O-Ring

47 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 47 of 95 FRONT SUSPENSION ASSEMBLY

48 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 48 of 95 FRONT SUSPENSION ASSEMBLY /P Retainer, Spring Shock Absorber - Front (inc. 3-4) Bushing, Shock Absorber Sleeve, Shock Cam, Spring Adjuster S Spring, Shock Absorber Screw, Cap Nut, Lock S A-Arm, Upper Right (inc ) S A-Arm, Upper Left (inc ) S Bushing Collar /P Clip, Ball Joint /P Ball Joint - Front /P A-Arm, Lower Right (inc and 15-16) A-Arm, Lower Left (inc and 15-16) S Bushing S Collar /P Knuckle - Assembly - Right (inc ) /P Knuckle - Assembly - Left (inc ) Knuckle, Steering - Right Not a Service Part Knuckle, Steering - Left Not a Service Part S/P Bearing, Wheel Hub Ring, Retaining Screw, Cap Screw, Cap Screw, Cap Axle, Drive - Front - Right (inc ) Axle, Drive - Front - Left (inc ) S Clip, Retaining S Repair Kit, Boot - Front Axle Guard, Boot - Axle - Right Guard, Boot - Axle - Left Screw, Body Wrench, Spanner

49 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 49 of 95 GAS TANK ASSEMBLY

50 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 50 of 95 GAS TANK ASSEMBLY S Tank, Gas - Assembly (inc. 2-4 and 6) /P Cap, Gas Tank (inc. 3) /P Gasket, Tank Cap Screw, Cap /P Pump, Fuel (inc. 6) Damper, Fuel Pump Clamp, Hose AR /P Hose, Gasline - 25 ft S Clamp, Hose Cable Tie - Push-Mount Screw, Cap Grommet Shield, Gas Tank (inc ) Shield, Heat Shield, Heat

51 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 51 of 95 GEAR SHIFTING ASSEMBLY

52 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 52 of 95 GEAR SHIFTING ASSEMBLY Screw, Cap Cover, Shift Lever - Assembly (inc. 3) Seal, Oil Gasket, Shift Lever Cover Guide Spring, Shift Lever S Lever, Shift Bolt, Shift Rod Rod, Shift Switch, Neutral - Assembly Gasket Bolt Gasket, Rocker Shaft Spring Ball, Steel

53 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 53 of 95 HANDLEBAR ASSEMBLY

54 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 54 of 95 HANDLEBAR ASSEMBLY Tube, Handlebar Plug, Handlebar End Cap, Handlebar /P Washer Screw, Machine Grip, Handlebar Cover, Key Switch, Ignition - Assembly (inc. 9) /P Key, Ignition - Blank (C Series) Key, Ignition - Blank (D Series) Key, Ignition - Blank (E Series) Key, Ignition - Blank (F Series) Bracket, Mounting - Instrument Pod Instrument Pod Rivet, Reinstallable Gauge, Digital Nut, Flange Grommet Retainer, Push-On AR /P Trim Control, Differential Lock (inc. 19) Clamp, Differential Lock Control - Kit S Cable, Differential Lock

55 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 55 of 95 HYDRAULIC BRAKE ASSEMBLY

56 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 56 of 95 HYDRAULIC BRAKE ASSEMBLY Hose, Brake - Assembly Screw, Cap /P Screw, Cap S Caliper, Brake - Right Front (inc. 5-11) S Caliper, Brake - Left Front and Right Rear (inc. 5-11) S Housing, Caliper - Assembly - Right Front (inc. 6-8) S Housing, Caliper - Assembly - Left Front and Right Rear (inc. 6-8) Piston/Seal Set (inc. 7) Seal Set /P Valve, Bleed O-Ring, Guide - Set Bracket Assembly S Pad, Brake - Set Washer, Crush Bolt, Banjo Fitting Spacer

57 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 57 of 95 HYDRAULIC HAND BRAKE ASSEMBLY

58 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 58 of 95 HYDRAULIC HAND BRAKE ASSEMBLY S Brake Assembly (inc. 2-10) Screw, Reservoir Cover - Kit S Cover, Reservoir - Kit Screw, Master Cylinder Clamp - Kit Clamp, Master Cylinder - Kit Master Cylinder Assembly - Kit /P Lever Assembly - Kit (inc. 8-9) Lock, Brake Lever - Kit Lever Pin - Kit /P Switch, Brake - Kit Washer, Crush Bolt, Banjo Fitting

59 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 59 of 95 MAGNETO

60 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 60 of 95 MAGNETO Rotor Key Bolt Stator Coil, Pulsing Plate Screw, Cap Screw, Cap Clamp Clamp

61 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 61 of 95 OIL PUMP ASSEMBLY

62 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 62 of 95 OIL PUMP ASSEMBLY O-Ring Pipe Screw, Cap Pipe, Oil - Crankshaft Pipe, Oil - Crankcase - Left O-Ring Pipe, Oil - Crankcase - Right Switch, Oil Pressure Wire, Lead Clamp Valve, Relief - Assembly Filter, Oil Pipe, Oil Filter S Filter, Oil Pin Spring O-Ring Bolt Guide, Chain - Slack Screw, Cap Collar S Chain Shaft, Oil Pump Screw, Cap Cover, Pump Pin, Dowel Rotor, Pump - Inner Rotor, Pump - Outer Circlip

63 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 63 of 95 REAR BODY PANEL ASSEMBLY

64 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 64 of 95 REAR BODY PANEL ASSEMBLY S Rack - Rear - Assembly (inc. 2-5) /P Decal, "Arctic Cat" Decal, Warning - Rear Rack Load /P Bushing, Rack Bushing, Rack Screw, Machine Spacer Grommet Nut, Lock Panel, Fender - Rear Screw, Shoulder /P Washer /P Nut, Lock S Decal, Reflector - Red - Right S Decal, Reflector - Red - Left Screw, Body Nut, Lock Rivet, Reinstallable S Footwell - Right Footwell - Left Screw, Machine /P Footpeg Shield, Heat Rivet, Plastic

65 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 65 of 95 REAR DRIVE GEARCASE ASSEMBLY

66 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 66 of 95 REAR DRIVE GEARCASE ASSEMBLY Gearcase Assembly Housing, Gearcase S Seal Bearing AR Shim AR Shim AR Shim AR Shim AR Shim Gear, Ring - 36T Button, Thrust AR Shim AR Shim AR Shim AR Shim AR Shim O-Ring Cover, Gearcase /P Plug, Fill (inc. 11) O-Ring Fitting Screw, Self-Tapping /P Plug, Magnetic (inc. 15) O-Ring Pin, Dowel Bearing Gear, Pinion - Assembly - 10T (inc ) AR Shim AR Shim AR Shim AR Shim AR Shim Bearing Collar, Retaining Collar, Lock Washer, Wave Collar, Shaft Gasket, Flange Housing, Pinion Ring, Retaining Bearing Ring, Retaining Seal Driveshaft Assembly (inc ) Yoke, Rear /P Joint, Universal (inc. 34) Ring, Retaining Driveshaft Yoke, Rear Slip

67 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 67 of 95 REAR SUSPENSION ASSEMBLY

68 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 68 of 95 REAR SUSPENSION ASSEMBLY S Knuckle, Right Rear - Assembly (inc. 2-6) S/P Knuckle, Left Rear - Assembly (inc. 2-6) F Knuckle - Right F Knuckle - Left S/P Bearing, Wheel Hub Ring, Retaining S/P Collar, Suspension Bushing S Bushing, Suspension S A-Arm, Rear - Lower Right (inc. 8-9) S/P A-Arm, Rear - Lower Left (inc. 8-9) S Bushing S Collar Nut, Lock Screw, Cap A-Arm, Rear - Upper Right (inc. 8-9) S A-Arm, Rear - Upper Left (inc. 8-9) Guard, Boot - Right Guard, Boot - Left Screw, Body Guard, Boot - Right Guard, Boot - Left S Axle, Drive (inc ) S Clip, Retaining S Repair Kit, Boot - Rear Axle Screw, Cap /P Retainer, Spring Spring, Suspension Shock Absorber - Rear (inc ) Bushing, Shock Absorber Sleeve, Shock Absorber Cam, Spring Adjuster Screw, Cap Washer /P Screw, Cap Wrench, Spanner /P Cable Tie

69 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 69 of 95 RECOIL STARTER

70 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 70 of 95 RECOIL STARTER Starter, Recoil Bolt Gasket, Recoil Starter Key O-Ring Boss Pulley, Starter Bolt

71 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 71 of 95 RELATED ITEMS

72 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 72 of 95 RELATED ITEMS Articulating Spool Mount Articulating Spool Receiver Mount Adapter Bag, Fender - Black S Bag, Rack, Front - Black Bar, Utility/Gun Rack Brush Guard/Bumper Bucket Holder Bumper (Rear) Camp Stove Cradle Cargo Box Cargo Box Quick-Release Kit /P Carryall (9 x 12) Carryall (11 x 17) Carryall (14 x 27) Chain Saw Lock Cord Reel Cover, Black and Green Cover, Timber Camo S Engine Oil - 10W S Engine Oil - 5W Fender Box Gear Cradle S Gear Lube (Diff) - 80W S Grease, High-Performance Gun Scabbard Kit /P Gun Scabbard Mount Hand Guards - Black Hand/Thumb Warmers Ice Auger Holder Light Bar Manual, Illustrated Parts Manual, Operator's (E) Manuel d'utilisation (F) S Rack Basket Rack Extension, 4 in. (Front) Rack Extension, 8 in. (Rear) Rapid Blind (Break-Up) Rapid Blind (Shadow Grass) Rapid Shack (Blue Ice) Rod Holder - Adjustable Snowplow Attachment Kit Snowplow Blade, 50 in. - Straight Snowplow Blade, 50 in. - One-Way Snowplow Blade, 60 in. - Straight Snowplow Blade, 60 in. - One-Way /P Snowplow, Push Frame Speedclamp, Double Sprayer System /P Sprayer Boom (120 in.) Table, Expansion Tire, Titan AT589 (25x8-12, Mud - Snow) Tire, Titan AT589 (25x10-12, Mud - Snow) Tool Caddy

73 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 73 of 95 RELATED ITEMS Tool Holder - Double /P Tool Holder - Single Tree Stand/Bow Case Holder Winch, 2500 lb Windshield, Clear w/black Accent Workbase (8 in.)

74 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 74 of 95 REVERSE SHIFT LEVER ASSEMBLY

75 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 75 of 95 REVERSE SHIFT LEVER ASSEMBLY /P Handle, Reverse Shift Lever Clip, Push Plate, Shift Nut, Stamped Lever, Reverse Shift S Spring, Reverse Shift Lever /P Nut /P O-Ring Axle, Pivot Shaft, Shift /P O-Ring Washer Screw, Cap Arm, Reverse Shift Screw, Cap /P E-Ring Linkage, Shift (inc ) Screw, Machine Arm, Shift Linkage Rod, Shift Linkage Nut End, Rod

76 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 76 of 95 SEAT ASSEMBLY

77 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 77 of 95 SEAT ASSEMBLY S Seat Assembly (inc. 2-9) Cover, Seat Foam, Seat S Base, Seat Assembly (inc. 5-6) Bumper, Seat - Rear /P Bumper, Seat - Front AR /P Staple /P Spring, Seat Latch Latch, Seat

78 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 78 of 95 STARTER MOTOR

79 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 79 of 95 STARTER MOTOR Motor, Starter (inc and one No. 11) Washer Washer Brush Set (inc. 5, two No. 6, and one No. 11) Spring, Brush O-Ring Washer, Lock O-Ring O-Ring Bolt Nut Screw, Cap Wire, Lead Grommet, Starter Terminal Bolt Washer, Lock Switch, Magnetic (inc. 18) Holder S Limiter, Starter Gear, Starter Clutch, One-way Race, One-way Clutch Bolt

80 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 80 of 95 STEERING POST ASSEMBLY

81 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 81 of 95 STEERING POST ASSEMBLY Screw, Cap Cap, Steering Adjuster Screw, Shoulder Cap, Housing Housing, Lower Housing, Upper S Post, Steering Screw, Cap Flange, Bearing Bearing w/inverted Oil Seal Washer /P Screw, Cap S Tie Rod - Assembly (inc ) S Ball Joint, Tie Rod - Left Nut - Left S Tie Rod /P Nut - Right S Ball Joint, Tie Rod - Right Nut, Lock Pin, Cotter

82 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 82 of 95 TAILLIGHT ASSEMBLY

83 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 83 of 95 TAILLIGHT ASSEMBLY Taillight Assembly (inc. 2-4) Housing, Taillight Bulb, Taillight Socket, Taillight /P Screw, Self-Tapping /P Washer, Lock - External Tooth

84 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 84 of 95 THROTTLE CASE AND CONTROL SWITCH ASSEMBLIES

85 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 85 of 95 THROTTLE CASE AND CONTROL SWITCH ASSEMBLIES Case, Throttle - Assembly (inc. 2-9) Cover, Throttle Case w/switch S/P Screw, Cap /P Washer, Lock /P Washer Nut Screw Lever Screw Cable, Throttle Switch, Control - Assembly (inc ) Cover, Choke Lever Lever, Choke Screw Screw, Cap Cable, Choke

86 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 86 of 95 TRANSMISSION ASSEMBLY

87 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 87 of 95 TRANSMISSION ASSEMBLY Spacer Bearing, Reverse Input Gear S Gear, Input - Reverse - 12T Spacer S Shifter Ring, Snap Washer Spacer Spacer Spacer Gear, Input - High - 26T Bearing, High Input Gear S Gear, Input - Low - 20T Bearing, Low Input Gear /P Shaft, Transmission Input Gear, Driven - Reverse - 16T Gear, Output - Reverse - 16T Shaft, Idle - Reverse Washer S Shaft, Output Gear, Output - Drive - 18T Gear, Driven - High - 30T Gear, Driven - Low - 36T

88 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 88 of 95 VALVE ASSEMBLY

89 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 89 of 95 VALVE ASSEMBLY /P Valve, Intake S Valve, Exhaust Seal, Oil Seat, Spring Spring, Engine Valve Retainer, Valve Spring Collet Arm, Rocker - Exhaust Screw Nut Arm, Rocker - Intake Washer, Rocker Arm Shaft, Rocker Plug, Drain Gasket

90 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 90 of 95 WATER PUMP/THERMOSTAT ASSEMBLY

91 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 91 of 95 WATER PUMP/THERMOSTAT ASSEMBLY Body, Thermostat Lower Thermostat /P O-Ring Switch, Temperature Sensor Screw, Cap Cover, Water Pump Screw, Cap Screw, Cap Washer Screw, Cap Fitting Pin, Dowel Gasket, Water Pump Impeller Seal, Mechanical Clamp Hose, Cooling - Carburetor/Valve Clamp Valve Hose, Cooling - Valve/Water Pump Clamp Damper, Valve Hose, Cooling - Water Filter/Carburetor Clamp Filter, Water Body, Water Filter Hose, Cooling - Cylinder Head/Filter

92 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 92 of 95 WHEEL AND TIRE ASSEMBLY

93 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 93 of 95 WHEEL AND TIRE ASSEMBLY Screw, Machine S Disc, Brake S Hub, Wheel - Front (inc. 4) /P Stud, Wheel Hub Pin, Cotter Nut, Castle Wheel - Front /P Nut, Mounting - Wheel Tire - Front Stem, Valve (inc. 11) Cap, Valve Stem S Hub, Wheel - Rear - Left (inc. 4) S Hub, Wheel - Rear - Right (inc. 4) Wheel - Rear Tire - Rear

94 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 94 of 95 WIRING HARNESS ASSEMBLY

95 2005 ATV 650 V-2 4X4 FIS RED (A2005IBR4BUSR) Page 95 of 95 WIRING HARNESS ASSEMBLY Harness, Main (inc. 2-7 and two No. 8) Tether, Accessory Connector Cover, Fuse Block Relay (5-Pin) - 20 Amp Fuse - 10 Amp Fuse - 15 Amp Fuse - 30 Amp Decal, Fuse Block Holder, Fuse AR /P Cable Tie in S Diode Assembly S Receptacle, 12V (inc. 11) Nut, Retainer Sensor, Reverse Screw, Cap Sensor, Speed (inc. 15) O-Ring Screw, Cap Switch, Brake - Assembly Retainer, Switch CDI Coil, Ignition - Front Cap, Spark Plug Spark Plug (NGK CR7E) Coil, Ignition - Rear Screw, Cap Nut w/washer Screw, Machine Tray, Electrical /P Nut, Expansion Shield, Heat S Controller, Actuator Cable Tie in Switch, Invert Sensor Screw Washer, Flat Nut w/washer S Regulator, Voltage Screw, Machine