Installation & instruction manual

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1 Installation & instruction manual KPC-200 KPC-100 strip cutter

2 Continence of this manual. Manufacturers declaration Page 3 Safety instructions.. Page 4 Installations guide.. Page 5 Electrical installation.. Page 6 Electric Diagram.. Page 7 Maintenance and repair instructions.. Page 8 Parts list. Page 9 Packing list Page 10 Ver A Date: 28/ Page: 2 of: 10

3 EC DECLARATION OF CONFORMITY FOR MACHINERY (Directive 98/37/EEC, Annex II, sub A) Manufacturer: Kongskilde Industries A/S, DK-4180 Sorø, Denmark hereby declare that: Type: KPC strip cutter Order No.: Projekt Serial No.: 1245 Production year: is in conformity with the provisions of the Machinery Directive 2006/42/ECC, as amended, and with national implementing legislation; - is in conformity with the provisions of the following other EEC directives: EMC - Directive 2004/108/EEC Low Voltage Directive 2006/95/EEC and that - the following (parts/clauses of) harmonized standards have been applied: EN Machinesaftey part 1 EN Machinesaftey part 2 EN EN /2 EN the following (parts/clauses of) national technical standards and specifications have been used: All electric components used are also UL listed to comply with US standards. On behalf of: Carsten Borup Fabrikschef/Production Manager Ver A Date: 28/ Page: 3 of: 10

4 Safety instructions. Manual KPC-200 & KPC-100 Danger Sharp knife High voltage Read this instruction carefully before working on the cutter. For all kind of service: Never do any dismounting or service to the cutting device before disconnecting the power plug and compressed air. 1 Release air pressure 2 Disconnect air pipe 3 Disconnect power plug Here after take the complete unit down and place it on a stabile layer and hereafter remove the cover Compressed air minimum 6,5 bar Compressed air maximum 8,5 bar Compressed air connection 10 mm. or ¼ Compressed air consumption: At 15 cut / min with a pressure of 7 bar is consumed L / min non compressed air. Or 3.14 L / min compressed with 7 bar Use the right kind of tools: The knifes are extremely sharp, so when replacing or turning the knifes use the special Allen (wrench) key supplied with the cutter. It s recommended to use safety gloves when working with the knifes.

5 Installation of the cutter. Manual KPC-200 & KPC-100 For your safety, read the safety instructions before installing. The cutter must always be installed with minimum 1 meter (3 ) of straight pipe on each side of the cutter, so nobody can reach the cutting device with a hand. Use the enclosed clear acrylic 1-meter pipe on the exit side. The operator can then physically se that the cutter is working correctly When placing the cutting device, make sure that the air flow direction is correct. Se arrow on the cutter box. The cutter can be fixed by using 2 pcs. Pipe support, one on each side of the cutter. The cutting device can be fixed to any stabile layer, hanging or standing, in any angle horizontal or vertical. Pipe support Always use bolt clamps and not quick release clamps for connecting cutter with pipe system. According to CE regulations, the cutter must be attached to the pipe system with the bolt clamps x

6 Plug connection on cutter box GND Pin 1. Solenoid signal Pin 2. 24VDC- Solenoid Pin 3. 24VDC+ (reed sw.) Pin 4. 24VDC- (reed sw.) Pin 5. Reed switch UP position Pin 6. Reed switch Down position GND Timer box green-yellow connector Timer Option. Connection: The power can be taken from the machine, so the cutter is in operation only when the machine is running. Con A1 24VDC+ (machine run signal) Con A2 24VDC- Con 15 24VDC+ Con 18 PIN 1 in connector plug for cutter Timer settings: Function mode is set on Rb Examples: 8 sec cut 15 sec cut Time Setting 8 2,5 Time Range 1 sec 6 sec

7 Electrical Diagram: Ver A Date: 28/ Page: 7 of: 10

8 Maintenance and repair instructions. For your safety, read the safety instructions before you work on the device. Maintenance. In general there is no frequently maintenance, such as greasing and oiling. Cleaning. Cleaning of the cutting devices is needed from time to time, depending op the type of material that is running. Exchanging or turning knifes. 1. Dismount the cutter. (explained in safety instruction page 4) For all kind of service Pic See pic1. Remove the 4 screws on the lower knife. Turn it 180º or replace it. Before the knife is fitted both the knife and the base must be 100% clean. Use cleaning liquid like Petroleum or similar. Then fix the knife. 3. See pic1. Use the same procedure for the upper knife. 4. Turn the cutting device Use the same procedure for the center knife. This can t be rotated as its using both sides. See pic. 2 Pic Test the cutting device before placing it back in the box on the pipe system

9 Parts list Pos 1 Pos 2 Pos 3 Pos 4 Pos 5 Pos 6 Pos 7 Pos 1 Cable pluck socket Cable pluck Pos 2 Air cylinder 200mm Air cylinder 125mm Pos 3 Reed switch Z EX Z EX W Pos 4 Air valve Solenoid 24V = W Solenoid plug W Pos 5 Flow regulator Pos 6 Bearings (4 pcs) Pos 7 200mm Knife mm Knife Screw for Knife M6-12 V-M6-12 Air fittings: Air brake valve W Straight fitting ¼-10 2L Elbow fitting ¼-10 2L34013 Silencer (blue) Z30W T-piece ¼-8 Straight fitting ¼-8 2L L01010 Air hose 10mm

10 Packing list. Total no. of items included: 1 pcs. KPC fitted with transitions 1 pcs. Connector plug for cutter box 1 pcs. 0,5 meter clear acrylic pipe 1 pcs. Instruction manual Ver A Date: 28/ Page: 10 of: 10

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