Automotive: Lightbars

Transcription

1 ENGINEERING COMPANY INC. 5 Winthrop Road Chester, Connecticut Phone: (860) Fax: (860) Internet: Sales autosale@whelen.com Canadian Sales canadiansales@whelen.com Customer Service custserv@whelen.com Installation Guide: Liberty and Freedom LC Lightbars Warnings to Installers Whelen s emergency vehicle warning devices must be properly mounted and wired in order to be effective and safe. Read and follow all of Whelen s written instructions when installing or using this device. Emergency vehicles are often operated under high speed stressful conditions which must be accounted for when installing all emergency warning devices. Controls should be placed within convenient reach of the operator so that he can operate the system without taking his eyes off the roadway. Emergency warning devices can require high electrical voltages and/or currents. Properly protect and use caution around live electrical connections.grounding or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or vehicle damage, including fire. Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference. Therefore, after installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate free of interference from other components within the vehicle. Never power emergency warning equipment from the same circuit or share the same grounding circuit with radio communication equipment. All devices should be mounted in accordance with the manufacturer s instructions and securely fastened to vehicle elements of sufficient strength to withstand the forces applied to the device. Driver and/or passenger air bags (SRS) will affect the way equipment should be mounted. This device should be mounted by permanent installation and within the zones specified by the vehicle manufacturer, if any. Any device mounted in the deployment area of an air bag will damage or reduce the effectiveness of the air bag and may damage or dislodge the device. Installer must be sure that this device, its mounting hardware and electrical supply wiring does not interfere with the air bag or the SRS wiring or sensors. the unit inside the vehicle by a method other than permanent installation is not recommended as unit may become dislodged during swerving; sudden braking or collision. Failure to follow instructions can result in personal injury. Whelen assumes no liability for any loss resulting from the use of this warning device. PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC. Warnings to Users Whelen s emergency vehicle warning devices are intended to alert other operators and pedestrians to the presence and operation of emergency vehicles and personnel. However, the use of this or any other Whelen emergency warning device does not guarantee that you will have the right-of-way or that other drivers and pedestrians will properly heed an emergency warning signal. Never assume you have the right-of-way. It is your responsibility to proceed safely before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. Emergency vehicle warning devices should be tested on a daily basis to ensure that they operate properly. When in actual use, the operator must ensure that both visual and audible warnings are not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. It is the user s responsibility to understand and obey all laws regarding emergency warning devices. The user should be familiar with all applicable laws and regulations prior to the use of any emergency vehicle warning device. Whelen s audible warning devices are designed to project sound in a forward direction away from the vehicle occupants. However, because sustained periodic exposure to loud sounds can cause hearing loss, all audible warning devices should be installed and operated in accordance with the standards established by the National Fire Protection Association. Automotive: Lightbars Safety First This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could prevent serious injury or damage. Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures. Whelen Engineering requires the use of waterproof butt splices and/or connectors if that connector could be exposed to moisture. Failure to use specified installation parts and/or hardware will void the product warranty. If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr the holes and remove any metal shards or remnants. Install grommets into all wire passage holes. If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro, clean the mounting surface with a 50/50 mix of isopropyl alcohol and water and dry thoroughly. Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to your vehicle owner s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle. For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post (this does not include products that use cigar power cords). If this product uses a remote device for activation or control, make sure that this device is located in an area that allows both the vehicle and the device to be operated safely in any driving condition. Do not attempt to activate or control this device in a hazardous driving situation. This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into these lights. Momentary blindness and/or eye damage could result. Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration. Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product. It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this product. FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS! 003 Whelen Engineering Company Inc. Form No.375V (0066) For warranty information regarding this product, visit Page

2 IMPORTANT! The lightbar should be a minimum of 6" from any radio antennas! Permanent :. Locate the mounting foot, anchor plate and locking plate included with your lightbar. If not already present, install the locking plate onto the mounting foot. When properly positioned, this plate is centered from side-to-side on the mounting foot.. Flip the lightbar upside-down to expose the bottom of the extrusion and place the mounting foot onto the extrusion. 3. Rotate the mounting foot 90 counter-clockwise. Make sure that the edges of the mounting foot swing into position under the extrusion mounting lip. Install an anchor plate onto the extrusion in the same manner.. Repeat this procedure for the remaining mounting foot and anchor plate and return the lightbar to its right side-up position. 5. Position the lightbar onto the vehicle roof in the desired mounting location. One often selected location is directly above the B-pillars. This area is the strongest part of the roof. Refer to your lightbar manual for cable exit location, to be sure that the lightbar is facing the proper direction. 6. Adjust the two mounting feet outwards so that they are as close to the edge of the roof as possible. Both mounting feet must be in full contact with the roof. Be sure that there is no less than / clearance between roof and lightbar at their closest point. When the mounting feet are in their proper position, lightly tighten the locking plate allen head set screws. 7. Return the lightbar to an upside-down position. Slide each anchor plate outwards until it is fully engaged with its corresponding mounting foot. With the mounting feet and anchor plates in their proper positions tighten all of the set screws ( or per side) to -6 In. Lbs. Flip the lightbar right sideup and return it to its mounting position. 8. Open both drivers side doors. In the area directly below the mounting foot, pull the weather-strip away from the vehicle so the area where the mounting strap will be secured is exposed. Repeat for the other side. 9. Insert the mounting strap through the mounting foot. Be sure that the strap fits flush against the area where it will be secured onto the vehicle. Insert the tension bolt through the mounting strap and anchor plate, into the Strap :. Locate the mounting foot, anchor plate and locking plate included with your lightbar. If not already present, install the locking plate onto the mounting foot. When properly positioned, this plate is centered from side-to-side on the mounting foot.. Flip the lightbar upside-down to expose the bottom of the extrusion and place the mounting foot onto the extrusion. 3. Rotate the mounting foot 90 in a counter-clockwise direction. Make sure that the edges of the mounting foot swing into position under the extrusion mounting lip. Install an anchor plate onto the extrusion in the same manner.. Repeat this procedure for the remaining mounting foot and anchor plate and return the lightbar to its right side-up position. 5. Position the lightbar onto the vehicle roof in the desired mounting location. One often selected location is directly above the B-pillars. This area is the strongest part of the roof. Refer to your lightbar manual for cable exit location, to be sure that the lightbar is facing the proper direction. 6. Adjust the two mounting feet outwards so that they are as close to the edge of the roof as possible. Both mounting feet must be in full contact with the roof. Be sure that there is no less than / clearance between roof and Standard Base Washer Pad Bolt Pad Washer Locking Adjustable Torque Set Screws to -6 In. Lbs.! tinnerman nut. Tighten slightly with a long-shafted, Phillips screwdriver. Repeat procedure for passenger side. 0. If your mounting strap has mounting holes in the end of the strap, use these holes as a template to drill appropriately sized pilot holes through the strap and into the vehicle. Repeat for passenger side of the vehicle. lightbar at their closest point. When the mounting feet are in their proper position, lightly tighten the locking plate allen head set screws. 7. Return the lightbar to an upside-down position. Slide each anchor plate outwards until it is fully engaged with its corresponding mounting foot. With the mounting feet and anchor plates in their proper positions tighten all of the set screws ( or per side) to -6 In. Lbs. Flip the lightbar right sideup and return it to its mounting position. 8. Open both drivers side doors. In the area directly below the mounting foot, pull the weather-strip away from the vehicle so the area where the mounting strap will be secured is exposed. Repeat for the other side. 9. Insert the mounting strap through the mounting foot. Be sure that the strap fits flush against the area where it will be secured onto the vehicle. Insert the tension bolt through the mounting strap and anchor plate, into the tinnerman nut. Tighten slightly with a long-shafted, Phillips screwdriver. Repeat procedure for passenger side. 0. If your mounting strap has mounting holes in the end of the strap, use these holes as a template to drill appropriately sized pilot holes through the strap and into the vehicle. Repeat for passenger side of the vehicle.. Firmly tighten the tension bolts to secure lightbar to vehicle. Insert foot into extrusion with locking plate attached. Twist mounting foot into position Loosely secure foot and locking plate. ANCHOR PLATE Page

3 Adjustable / Model MKAJ On this model you may loosen the screws on the rear of the foot and adjust the angle of the lightbar. This is used if the angle of the roof is not level with the road. IMPORTANT: To adjust the leveling screws you must use a torque wrench set at to 0 ft. lbs Tension Bolt Strap Locking Anchor Tinnerman For Reference Only Model MKAJ Tighten screws with torque wrench set at to 0 in/lbs Standard / Model MKEZ Locking Anchor Tinnerman Screw Lock Washer Torque Set Screws to -6 In. Lbs.! Torque Set Screws to -6 In. Lbs.! Adjustment screws Pad Strap Tension Bolt Screw 5" SHEET METAL SCREWS METAL SCREW BOLT STRAP MOUNTING FOOT EXTENSION NUT SPLIT LOCK WASHER NOTE: The mounting straps are made to fit the contours of individual NOTE: vehicles. The strap shown here is for example only. The strap NOTE: for your vehicle may look different. If your lightbar has a 5" NOTE: mounting foot, it will assemble differently than the standard NOTE: mounting foot. It also uses an extension to compensate for NOTE: the extra height. Follow these illustrations for assembly. NOTE: to the lightbar is the same. TINNERMAN NUT FOOT ANCHOR PLATE VEHICLE ROOF slides into lightbar extrusion SET SCREW Torque Set Screws to -6 In. Lbs.! IMPORTANT: For strap mounted bars, be sure you have the right sized lightbar for your vehicle. The lightbar should be about the same width as the vehicle roof. If the lightbar is too large or small it will not mount properly to the vehicle and may shift or come loose during driving. /" Minimum Clearance at Closest Point NOTE: Unless otherwise specified, the lightbar mounting feet must be sitting as close to the edge of the roof as possible. feet must also be in full contact with the roof and not be hanging off the edge. Routing your Lightbar Cable(s). To protect the headliner from damage caused by drilling the cable access hole through the vehicle roof, allow a 5 to 7 distance between roof and headliner by lowering the headliner before drilling. For lightbars with cables exiting the Driver-side of the extrusion DRILLING THE CABLE ACCESS HOLE OF LIGHTBAR For lightbars with cables exiting the Passenger-side of the extrusion Drill cable access hole in appropriate area for your lightbar (see note) WARNING! There may be a roof support member that spans the distance between the driver s and passenger s side. DO NOT DRILL THROUGH THIS MEMBER! Adjust the location until the hole can be drilled without contacting this support member.. Using a hole saw, drill the cable access hole. Use a round file to smooth and de-burr the edges than insert a grommet. 3. Insert the cable(s) through the cable access hole into the vehicle. Use RTV silicone to weatherproof the access hole after the cable(s) are pulled completely into the vehicle.. Route the cable(s) through the vehicle following manufacturers recommendations. WARNING: Many vehicles are now equipped with side curtain and B- pillar air bags. Alternate routing may be required. Page 3

4 Connecting the Cables: WARNING! All Customer supplied wires that connect to the positive terminal of the battery must be sized to supply at least 5% of the maximum operating current and FUSED at the battery to carry that load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT! Power Cable:. Open the wiring shield lid and route the power cable into the wiring shield and towards the firewall. Make sure you do not to pinch or crush any wires when running them through the wire shield.. Follow the factory wiring harness through the firewall. It may be necessary to drill a hole in the firewall. If so, be absolutely sure that there are no components that could be damaged by drilling. After the hole has been drilled, insert a grommet to protect the cable. 3. Route the cable along the factory wiring harness to the battery.. Install a 30 amp fuse block (customer supplied) on the end of the wire in the power cable. Remove the fuse from the fuse block before connecting any wires to the battery. 5. Connect the fuse block to the POSITIVE (+) terminal on the battery. There can not be more than two feet of wire between the fuse block and the battery. The wire between the fuse block and the battery is unprotected, do not allow this wire to touch any other wires. 6. Connect the BLACK wire to the factory chassis ground. Cruise Lights & AUX (WHITE/): The WHITE/ wire operates in one of 3 different modes. Selecting a mode is controlled with the Scan-Lock wire. Using Scan-Lock (See Scan- Lock ), change between the 3 available modes as though you were changing flash patterns. The three modes are as follows: MODE (Default) - Cruise Lights in High Power and the AUX port is activated. MODE - Cruise Lights in Low Power and the AUX port is activated. MODE 3 - Cruise Lights are not activated and the AUX port is activated. Hi/Low Power (VIOLET): The type of switch used is dependant on how the operator wishes the Hi/Low feature to function: Latching Mode: By applying + VDC voltage to the VIOLET wire for less than second, the lightbar is latched into low power operation. The unit must be turned off and then back on to restore normal, high power operation (a momentary switch is preferred). Level Mode: Applying + VDC voltage to the VIOLET wire for more than second holds the lightbar in low power mode until voltage is removed (a toggle switch is preferred). IMPORTANT NOTE: The corner modules in your lightbar do not switch to low power when this option is applied. They will always remain in normal high power. Scan-Lock (WHITE/VIOLET): TO CYCLE FORWARD THROUGH AVAILABLE PATTERNS: Activate ONLY the control wire of the function you wish to effect and apply + volts to the Scan-Lock wire (WHITE/VIOLET) for less than second and release. This will change the pattern. For example, to change the Front Outboard LED pattern, apply +VDC to the /WHITE wire and then momentarily apply +VDC to the WHITE/VIOLET wire. Repeat until the desired pattern is displayed. Let this pattern run for 5 seconds to configure it as the pattern the Front Outboard LEDs will display when activated. Important: Only ONE function may be active while changing patterns. Repeat for next pattern. TO CHOOSE A PATTERN: Allowing the desired pattern to run for more than 5 seconds makes it the default pattern. TO RESET TO THE FACTORY DEFAULT PATTERN: Turn off all lightbar functions. Apply + volts to the Scan-lock wire and turn the appropriate function back on and it is now restored to its factory default pattern. Available Flash Patterns: Front Corner, Rear Corner, Outboard Inboard and Center. SignalAlert 75. CometFlash DoubleFlash 50. DoubleFlash SingleFlash SingleFlash SingleFlash ActionFlash ModuFlash 0. ActionScan Front Outboard, Inboard and Center. SignalAlert 75. CometFlash DoubleFlash 50. DoubleFlash SingleFlash SingleFlash SingleFlash ActionFlash ModuFlash 0. Steady/SF75. Steady/Steady. ActionScan Take-Down / Alley. T-D & Alley - SingleFlash 0 ALT. T-D & Alley - DoubleFlash 0 ALT 3. T-D only - SingleFlash 0 SIM. T-D only - DoubleFlash 0 SIM Traffic Advisor Sequence. Seq to Solid. Seq On - Seq Off 3. One Lamp Triple. Two Lamp Triple Control Cable: Extend the control cable to your switch panel and make your connections using the information provided. The control cable connects to your control head or switch box and is fused there. Applying +VDC to a control wire activates its function. Fuse as noted below. Wire Color Function Fuse......Front Corner LEDs AMP Rear Corner LEDs AMP GRN/WHT....Front Outboard LEDs.... AMP BLU/WHT....Rear Outboard LEDs.... AMP GRN/BLK....Front Inboard LEDs..... AMP BLU/BLK....Rear Inboard LEDs..... AMP Special Order Lightbars: Unicor Lightbar: Wire Color Function Fuse....All Front LEDs AMP.....Rear LEDs / AMP VIOLET....Flashing Ctr & Alleys... AMP..Take Downs AMP GREY.....Rear AMBER AMP...Passenger Alley AMP WHITE....Driver Alley AMP WHT/BLK..Steady Center AMP WHT/GRN... Right TA AMP WHT/BLU... Flashing Alley & T.D. s... AMP... Pass.-Side Alley Lights... AMP WHITE..... Driver-Side Alley Lights... AMP WHT/BLK... Take-Down Lights AMP WHT/ORG.. Cruise Lights & AUX..... AMP WHT/..... Left TA AMP Philadelphia Lightbar: BLU/BLK... End External Pods AMP WHT/... Front External Pods AMP WHT/BRN.. Rear External Pods AMP... Passenger Alleys AMP WHITE..... Driver Side Alleys AMP..... Front Corners AMP Rear Corners AMP GRN/WHT.. Front Outboards AMP BLU/WHT... Rear Outboards AMP GRN/BLK... Front Outboards AMP WHT/BLU... Flashing Alley & TDs AMP WHT/BRN.....Rear Center LEDs... AMP VIOLET Hi/Low Power AMPS WHT-VIO......Scan-Lock AMPS WHT/......Front Center LEDs... AMP NONE RFI shield drain / to ground Activating WHT/GRN + WHT/ = Split TA WHT/BLK.. TakeDowns AMP WHT/ORG.... Cruise Lts. & AUX AMP VIOLET Hi-Low Power AMP WHT/VIO..... Scan-Lock AMP WHT/GRN.... Right TA AMP WHT/..... Left TA AMP Activating WHT/GRN + WHT/ = Split TA Leader Lightbar: Front Corner LEDs AMP GRN/WHT.... Front Outboards AMP GRN/BLK..... Front Inboards AMP WHT/.... Front Center LEDs AMP Page

5 Servicing: Freedom LR- Take-down and Alley Light Lightbar Secure lighthead bracket to extrusion Lightheads to Extrusion Ears on lighthead bracket slide into channels in extrusion (base). BASE EXTRUSION LIGHTHEAD LR TAKEDOWN Servicing: Liberty Lightbar EXTRUSION SUPPORT BRACKET BASE EXTRUSION LR ALLEY LIGHT LR- Take-down Snap lighthead bracket into TD bracket Lighthead mounting holes snap into the raised bosses on the lighthead bracket. SECURE TO EXTRUSION TO SECURE BRACKET Endcap, Gasket, Lenses & Spacers Installation Gasket & Halogen Alley Light BOSS BARB Align lighthead reflector up with bosses in endcap. Press reflector into place. Snap lighthead into bracket. Remove the screws (A) that hold the endcap (B) on and pull the endcap and gasket (C) off. Slide lenses (D) out of the lightbar, to gain access to the extrusion. When reinstalling the lenses and spacers, install the cord seal (NFPA / See below). When reinstalling the endcap, place the endcap gasket into it's position on the endcap and line up all the tabs and holes. Spacers (not shown) mount the same as lenses. Seal Cord Installation / NFPA Only: - Cut the seal cord approx. -/" longer than the extrusion on each side. - Rub silicone over the cord seal leaving 3 to inches on one end dry. 3 - Begining with corner lens, start the lens into the bottom 3 - lens track. Place the cord seal onto the groove in the 3 - top of the lens. Leave to inches free. D - Hold onto the left end of the seal hanging - out and slide the corner lens into - position. 5 - From the opposite end of the 5 - lightbar, pull the seal 5 - cord tight and install 5 - the remaining lenses 5 - and divider. A Installing Lens and Lighthead Lens fits here B C Insert cord seal into track in lens NOTE: Lens dividers must be installed as each lens is put into position 6 - Inspect seal cord for any areas that have wrinkled. 6 - Especially in the areas around the dividers. 7 - Push the lenses together tight and trim excess seal 7 - cord at each end. BASE EXTRUSION SIDE VIEW Extrusion secures to Support Bracket. Installing Corner Linear-LED SUPPORT BRACKET Halogen Lighthead snaps into extrusion D Slide into tracks in extrusion Lens Screw ADJUST ANGLE Halogen Lighthead slides into extrusion here. BASE EXTRUSION Halogen Alley Light If lightbar has no alley light, use nuts to hold lens in. LR- Alley Light Endcap & Gasket 500 Series Alley Light Endcap with integrated gasket Insert the tabs on the lighthead housing, into the channels in the extrusion. Page 5 Endcap

6 WHT/ 9 REAR LED REAR LED REAR LED 3 REAR LED REAR LED 5 REAR OF LIGHTBAR WHT DRIVER'S SIDE WHT/ WHITE / BLACK LED LED LED 3 LED LED 5 QTY QTY QTY QTY ITEM PART NUMBER DESCRIPTION Freedom Ext LC R/R/B/B 50" Freedom Ext LC R/R/B/B 55" Freedom Ext LC R/R/B/B 60" Freedom Ext LC R/R/B/B " BASE EXTRUSION (5.75") BASE EXTRUSION (5.5") BASE EXTRUSION (56.50") MTG. STUD BUSHING, -5/8" CABLE, /C 0GA 7' CABLE, 7/C GA 7' HARNESS, 6 LIGHT GROMMET,.56" JB #0- x -/" TX. PHD. SCREW W/SHLDR NUT, #0- WHIZ CABLE CLAMP, 5/8" ASSEMBLY, I/O BOARD LC NUT, /-0 ELASTIC STOP (36 SS) PROTECTIVE COVER VENT, 3/" LIGHT HARNESS 60" LENS DIVIDER ASS'Y. (CLEAR) LABEL, MODEL & SERIAL NO MOUNTING BRACKET FILLER PANEL, "00" SERIES #0- x PPHMS C SUB ASY, SNGL LR ALLEY FREEDOM LENS, 5.00" CLEAR LENS, 6.56" CLEAR LENS, 9.5" CLEAR BRACKET, SPACER GASKET, ENDCAP ENDCAP, CLEAR HOUSING, POLE C HARNESS, LIGHT 7" BASE EXTRUSION (0.375") LENS, 0.375" CLEAR LENS, 5.75" CLEAR 0-06B8050 CORNER REFLECTOR LED B CORNER REFLECTOR LED HARNESS, ALLEY LIGHT LABEL, "" REAR LED 6 LED GRAY WHT/ORG WHT/BRN LR ALLEY PASSENGER SIDE Page 6

7 QTY QTY QTY QTY ITEM PART NUMBER DESCRIPTION GASKET, ENDCAP FREEDOM GEN 3 LC R/R/B/B 50" ENDCAP, CLEAR FREEDOM GEN 3 LC R/R/B/B 55" HOUSING, POLE FREEDOM GEN 3 LC R/R/B/B 60" HARNESS, LIGHT 7" FREEDOM GEN 3 LC R/R/B/B " BASE EXTRUSION (0.375") BASE EXTRUSION (5.75") C0 LENS, 0.375" CLEAR BASE EXTRUSION (5.5") LENS, 5.75" CLEAR BASE EXTRUSION (56.50") HARNESS, 6 LIGHT MTG. STUD HARNESS, ALLEY LIGHT BUSHING, -5/8" HARNESS, "Y" LR CABLE, /C 0GA 7' VENT, 3/" CABLE, 7/C GA 7' HARNESS, TRAFFIC ADVISOR B CORNER REFLECTOR LED CABLE, 9/C 7' B807-0 CORNER REFLECTOR LED HOUSING, POS CMNL GROMMET,.56" HARNESS, TAKE DOWN JB #0- x -/" TX. PHD. SCREW W/SHOULDER SUB ASSY, MR/TIR3 ALLEY NUT, #0- WHIZ B9A ATIR3 LED STEADY/AMB/VERT/AMP CABLE CLAMP, 5/8" B9B TIR3 LED STEADY/BLU/VERT/AMP ASSEMBLY, I/O BOARD LC B9C TIR3 LED STEADY/WHT/VERT/AMP NUT, /-0 ELASTIC STOP (SS) B9R TIR3 LED STEADY//VERT/AMP PROTECTIVE COVER HARNESS "Y" LINEAR LED 00 GEN III AMP LIGHT HARNESS 60" LINEAR LED 00 GEN III AMP LED 00 SPLIT 6/6 GEN III AMB/NONE/AMP LINEAR LED 00 GEN III AMP LED 00 SPLIT 6/6 GEN III AMB/BLU/AMP LINEAR LED 00 WHITE GEN III AMP LED 00 SPLIT 6/6 GEN III AMB/WHT/AMP LINEAR LED 00 AMBER GEN III AMP LED 00 SPLIT 6/6 GEN III AMB//AMP LENS DIVIDER ASS'Y. (CLEAR) A0 LED 00 SPLIT 3/3 GEN III AMB/NONE/AMP LABEL, MODEL & SERIAL NO AB LED 00 SPLIT 3/3 GEN III AMB/BLU/AMP MOUNTING BRACKET AR LED 00 SPLIT 3/3 GEN III AMB//AMP FILLER PANEL, "00" SERIES A LED 00 SPLIT 6/3 GEN III BLU/AMB/AMP #0- x PPHMS A LED 00 SPLIT 6/3 GEN III /AMB/AMP SPACER, CORNER STROBE A SUB ASSY, DUAL LR TAKEDOWN REFLECTOR ASS'Y. 00 HALOGEN A936-0 SUB ASSY, DUAL LR TAKEDOWN 00lm LENS, 5.00" CLEAR B07-30 SUB ASSY, DUAL LR ALLEY LENS, 6.56" CLEAR B07-3 SUB ASSY, DUAL LR ALLEY 00lm LENS, 9.5" CLEAR O RING, CORD STOCK.093 DIA BRACKET, SPACER Rear of Lightbar ORG BRN BLU / REAR LED 6 GRN / REAR LED 5 / REAR LED ORG / REAR LED 3 / REAR LED BRN / REAR LED RT BRN 9 WHT GRY TD ALLEY AUX BLU / LED 6 GRN / LED 5 9 REAR 9 I.O. CARD ASSEMBLY ("LC" SERIES) 7 Cable EXIT / LED ORG / LED 3 / LED BRN / LED POS. CONN. P- WHT- P- WHT-GRN P3- N/C 6 POS. CONN. P9- GRN P- VIO P0- WHT-BRN P- GRN-BLK P- BLU-WHT P3- GRN-WHT P- P- BLU-BLK P3- BLU P5- WHT-BLU P- WHT P6- WHT-ORG P5- SHIELD P7- WHT-VIO P6- WHT-BLK P8- WHT WHT/ BLK 56 ORG INPUT CABLE DETAIL Page

8 LED 6 LED 5 LED LED 3 LED LED 5 7 RTD LTD OF 5" LIGHTBAR ENDCAP LED PASSNGR ("LC" SERIES) I.O. CARD ASSEMBLY DRIVER LA ORG RA BRN 9 IAL ITD WIRE REAR LED 6 LED 5 LED LED 3 LED LED 3 BRN OF LIGHTBAR Endcap Detail with Alley QTY QTY QTY ITEM PART NUMBER DESCRIPTION Liberty Gen 3 LC B/B/B/B 3" Liberty Gen 3 LC R/R/B/B 8" Liberty Gen 3 LC R/R/B/B 5" GROMMET,.56" INPUT CABLE ASS'Y., (C-0GA.) 7' #0- WIZ NUT CABLE CLAMP, 5/8" SCREW, 0- x.5" TX PHD HOUSING, POLE PLUG, VENT (3/") EXTRUSION, BASE " W/HOLES HARNESS, CORNER L.E.D. (LIBERTY) HARNESS, INBOARD L.E.D. (LIBERTY) HARNESS, TAKE DOWN (LIBERTY) HARNESS, ALLEY LIGHTS (LIBERTY) HOUSING, LIGHTHEAD (SNAP-IN) ASS'Y., I.O. CARD "LC" SUB-ASS'Y., 500 HALOGEN W/3POS B8760 SUB-ASS'Y., 500 LED, AMBER, W/POS. 0-06B8760 SUB-ASS'Y, 500 LED, W/POS B87630 SUB-ASS'Y., 500 LED, CLEAR, W/POS B SUB-ASS'Y., 500 LED,, W/POS. PANEL, FILLER (500 SERIES) LENS, 500 SERIES, OPTIC (CLEAR) SPACER, CORNER RETENTION J #0- X 3/8 PPH SCREW JB #0- X -/" TX. PHD. W/SHOULDER GASKET, ENDCAP ASS'Y., LENS DIVIDER (CLEAR) B607-0 INSULATOR, FOAM PAD EXTRUSION, TOP " #6 X 5/8" PPH PLASTI-LOC SS LABEL, "" LIGHTBAR ASS'Y S LENS, ENDCAP (CLEAR) W/SEAL LENS, 5.687" LG. (CLEAR) C08 LENS, 8.375" LG. (CLEAR) LENS, 5.800" LG. (CLEAR) BRACKET, SPACER CORNER LABEL, MODEL & SERIAL NO B650 CORNER LED (LIBERTY) B6550 CORNER LED (LIBERTY) B B EXTRUSION, BASE 38.6" W/HOLES EXTRUSION, BASE 9.39" W/HOLES EXTRUSION, TOP 38.6" EXTRUSION, TOP 9.39" A C SUB ASSY, LR T-D SINGL. FULL LBRTY LENS, 0.500" LG. (CLEAR) LENS, 5.06" LG. (CLEAR) CABLE, 7/C GA (7') B8760 SUB-ASS'Y., 500 LED,, W/POS HARNESS, "Y" B870 SUB-ASS'Y., 500 LED, AMB, W/POS B870 SUB-ASS'Y, 500 LED, W/POS B8730 SUB-ASS'Y., 500 LED, WHITE, W/POS B870 SUB-ASS'Y., 500 LED,, W/POS B8750 SUB-ASS'Y., 500 LED,, W/POS B876K0 SUB-ASS'Y., 500 AMBER- W/POS B876M0 SUB-ASS'Y., 500 AMBER- W/POS A78-0 SUB ASSY, LR TD HALF LIBERTY A79-06 SUB ASSY, LR T-D DUAL FULL LIBERTY B SUB ASSY, LR ALLEY LT WHITE 0 DEG B876J0 SUB-ASS'Y., W/POS B876A0 SUB-ASS'Y., 500 AMB-AMB W/POS SUB-ASS'Y., 500 LED ALLEY LIGHT A93-00 SUB-ASS'Y, TIR LED TD, N/OPTIC TY-WRAP, 6" BLACK A93-0 SUB-ASS'Y, TIR LED TAKEDOWN, OPTIC LENS, 500 SERIES, NON OPTIC (CLEAR) B SUB ASSY, END SUPPORT BRACKET B87J0 SUB ASSY, 500 6/6 BLU/ INTRLVD B87K0 SUB ASSY, 500 6/6 AMB/ INTRLVD 0-06B87M0 SUB ASSY, 500 6/6 AMB/BLU INTRLVD E SUB ASSY, OVERMOLD ENDCAP CLEAR Page 8

9 LED 6 / BLU LED 5 / GRN LED / LED 3 / ORG LED / RTD LED / BRN LTD Front of 5" Lightbar 0 RA 5 LA DRIVER'S SIDE PASSENGER'S SIDE LED 6 LED 5 LED LED 3 LED LED LED TAKEDOWN WORK LIGHT SERIES FILLER 67 LR TAKEDOWN LIGHT OF 5" LIGHTBAR QTY QTY QTY QTY ITEM PART NUMBER DESCRIPTION Liberty Lightbar 60" LC Liberty Lightbar 5" LC Liberty Lightbar 8" LC Liberty Lightbar 3" LC GROMMET,.56" INPUT CABLE, (C-0GA.) 7' C03 LENS, LG (CLEAR) #0- WIZ NUT CABLE CLAMP, 5/8" SCREW, 0- x.5" TX PHD PLUG, VENT (3/") HARNESS, CORNER LED LENS, 5.687" LG. (CLEAR) HARNESS, TAKE DOWN/WORK LIGHTS SPACER, CORNER HOUSING, POLE HOUSING, LIGHTHEAD (SNAP-IN) ASS'Y, I/O CARD "LC" HARNESS, INBOARD LED PANEL, FILLER (500 SERIES) J #0- X 3/8 PPH SCREW JB#0- X -/" TX. PHD. W/SHOULDER ASS'Y., LENS DIVIDER (CLEAR) INSULATOR, FOAM PAD LABEL, "" LIGHTBAR ASS'Y E SUB ASSY, OVERMOLD ENDCAP CLEAR LENS, 5.06" LG (CLEAR) C08 LENS, 8.375" LG. (CLEAR) LENS, 5.800" LG. (CLEAR) LABEL, MODEL & SERIAL NO B6930 EXTENDED, CORNER L.E.D. AMBER B6930 EXTENDED, CORNER L.E.D. 0-06B69330 EXTENDED, CORNER L.E.D. WHITE 0-06B690 EXTENDED, CORNER L.E.D. 0-06B6930 EXTENDED, CORNER L.E.D BASE, EXTRUDED (5.78") BASE, EXTRUDED (9.39") BASE, EXTRUDED (.00") BASE, EXTRUDED (38.6") 7-6B TOP, EXTRUDED (5.78") 8-6B TOP, EXTRUDED (9.39") B B TOP, EXTRUDED (.00") TOP, EXTRUDED (38.6") HARNESS, "Y" HARNESS, ALLEY LIGHT CABLE, 7/C GA (7') B SUB-ASS'Y, ADJ. LR- ALLEY LIGHT B855-0 SUB-ASS'Y, ADJ. LR- ALLEY LTAMBER B855-0 SUB-ASS'Y, ADJ. LR- ALLEY LT B SUB-ASS'Y, ADJ. LR- ALLEY LT A93-00 SUB-ASS'Y, TIR TAKE-DOWN NON OPTIC B8760 SUB-ASS'Y, 500 LIN6 AMBER B8760 SUB-ASS'Y, 500 LIN B87630 SUB-ASS'Y, 500 LIN6 WHITE B87650 SUB-ASS'Y, 500 LIN B876J0 SUB-ASS'Y, 500 LIN6 /BLU A78-0 SUB-ASS'Y, LR- TAKEDOWN LT HALF A79-05 SUB-ASS'Y, LR TAKEDOWN FULL SINGLE A79-06 SUB-ASS'Y, LR TAKEDOWN FULL DUAL B SUB ASSY, END SUPPORT BRACKET B69380 EXTENDED, CORNER 8 L.E.D. AMBER B69380 EXTENDED, CORNER 8 L.E.D B EXTENDED, CORNER 8 L.E.D. WHITE B69380 EXTENDED, CORNER 8 L.E.D B EXTENDED, CORNER 8 L.E.D. 3 9 Page 9