4 pole insulated conductor rails ULA 35A, 50A, 80A, 100A

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2 Table of contents General information... 3 Elements of the conductor rail supply line... 3 Innovative connection method... 3 Technical properties... Construction of the line section... Line section... Covering flange... 5 End cap... 5 End feed... 5 Line feed... 5 Current collectors 25A and 0A with connecting cable... 6 Double current collectors 2x0A with connecting cable... 6 Current collector 60A with connecting cable... 6 Current collectors 25A and 0A for curved tracks with connecting cable... 6 Single towing arms... 7 Double towing arm... 7 Sliding hanger... 8 Fixing hanger... 8 Support arm with Ø11 mm... 8 Girder clip... 8 Sealing strip... 9 Bolted joint ZS-ULA... 9 Carbon brushes for current collectors... 9 Symbols description Layout of the conductor rail line with end feed Layout of the conductor rail line with line feed Conductor rail supply line selection

3 General information Conductor rails UNILIFT - model ULA are designed for powering mobile receivers, mostly lifting devices like cranes and hoists. However, they can be applied for many other types of machines. Conductor rails ULA are made in -pole version for nominal currents 35, 50, 80 and A with already mounted copper stripes. They are equipped with innovative bolted joint system (UNILIFT patent pending), providing fast, easy and certain connection. The construction of ULA takes into account the difference between thermal extensibility of copper wires and PVC housing. Conductor rails UNILIFT ULA ensure safety and reliable exploitation. Before installing the conductor rail line, be sure to read the installation guide available on UNILIFT website Elements of the conductor rail supply line Line section Covering flange End feed Current collector with connecting cable Sliding hanger Fixing hanger Towing arm Support arm with girder clips End cap Innovative connection method 3

4 Construction of the line section Technical properties Electrical properties 56 A Maximum phase-to-phase voltage 600 V Internal protection rating IP23 Dielectric strength 30-0 kv/mm Volume resistivity 5 x 1015 Ω/cm Surface resistivity 1013 Ω Partial discharge strength L3 L2 73 Maximum nominal current L1 CTI 600-2,7 13 Combustibility properties Flame retardant, self extinguished DIN class B1 Mechanical properties Flexural strength 75 N/mm2 ±10% Tensile strength 0 N/mm2 ±10% Sealing strip (on request) Chemical properties Petrol Mineral oil Resistance to chemical compounds o (up to 5 C) L1 L2 L3 - Current phases Sulphuric acid 50% - Protective wire PE Caustic soda 50% (marked by yellow-green stripes on housing) Concentrated hydrochloric acid Other properties oC Ambient temperature ,22 1,87 1,25 0,98 [kg/m] 2,09 2,16 2,30 2,5 Length [m] ULA-035 ULA-050 ULA-080 ULA- Length 3 [m] ULA-0353 ULA-0503 ULA-0803 ULA-3 Length 2 [m] ULA-0352 ULA-0502 ULA-0802 ULA-2 Length 1 [m] ULA-0351 ULA-0501 ULA-0801 ULA-1 Other length [m] (or request) ULA-0350 ULA-0500 ULA-0800 ULA-0 Nominal current Is [A] 2 Wire cross section s [mm ] o Impedance Z (To=35 C, f= 50 Hz) Number of poles Line section

5 Covering flange Can be applied on curved tracks. Self-locking and easy to assembly. ULA ,16 ULA ,25 End cap End feed 110 To connect the power supply to the conductor rail line, apply the flexible cables finished with eyebolt connectors. (See the Installation Guide) 130 Metric gland Dimension A [mm] ULA M25 ~132 0,27 ULA M32 ~135 0,28 A Line feed To connect the power supply to the conductor rail line, apply the flexible cables finished with eyebolt connectors. (See the Installation Guide) Metric gland ULA M25 0,25 ULA M32 0,26 5

6 Current collectors 25A and 0A with connecting cable 192 Current collector type ULA-1025 with connecting cable H07RN-F G2,5 mm2-0,8 m length 130 Current collector type ULA- with connecting cable H07RN-F G mm2-0,8 m length Number of poles ULA-1025 Nominal current 25A 0,65 0A 0,70 ULA- Double current collector 2x0A with connecting cable Current collector type ULA-1180 with double connecting cable H07RN-F G mm2-0,8 m length Number of poles Nominal current ULA A 1,50 Current collector 60A with connecting cable Current collector type ULA-1060 with connecting cable H07RN-F G mm2-0,8 m length Number of poles Nominal current ULA A 1, Current collector type ULA-2025 with connecting cable H07RN-F G2,5 mm2-0,8 m length Current collector type ULA-200 with connecting cable H07RN-F G mm2-0,8 m length Current collectors are adapted to use on curve tracks. Curve radius R > 800 mm 6 Number of poles ULA-2025 Nominal current 25A 0,50 0A 0,60 ULA-200 Current collectors 25A and 0A for curved tracks with connecting cable

7 Single towing arms Material: galvanized steel ULA ULA Example of mounting on square profile 0x0 mm ULA bean shape hole 9x15 Ć Example of mounting on square profile 0x0 mm ULA ,53 ULA ,55 ULA ,70 Double towing arm 185 Materiał: kwadrat 0x0 (50x50) ULA Double towing arm is designed for double current collectors ULA It's adapted to mounting on a square profile 0x0 (50x50). galvanized steel Example of mounting on square profile 0x0 (50x50) mm ULA ,05 7

8 Sliding hanger M10x ULA ,21 Fixing hanger M10x ULA ,17 Support arm with Ø11 mm hole Ć11 Material: galvanized steel 30 Length [mm] ULA ULA ULA Cross section [mm x mm] 0,37 30 x 15 0,9 0,58 Girder clip Material: galvanized steel Girder clips LK-C11-0 are designed to mount on construction elements which thickness is up to 20 mm M8x0 To settle the support arm it is need to use 2 girder clips. 8 Type ULA-00 LK-C11-0 0,1-20 ~7 25x30 30

9 Hanger mounted on upper shelf of I-beam L Girder clip LK-C B/2 Hole Ć11 (Pleace of fixation sliding hander ULA-0000 or fixing hanger ULA-0001) max. 20 maks. 50 min. 10 Example C-profile support arm 30x15x2 M8x0 A Hanger mounted on a lower shelf of I-beam B/2 A M8x0 min. 10 Girder clip LK-C C-profile support arm 30x15x2 L Hole Ć11 (Pleace of fixation sliding hander ULA-0000 or fixing hanger ULA-0001) Example If other mounting solutions are required please contact Support arm length calculation using girder clips Support arm length: L = A + B + k [mm] 2 L support arm length [mm] A distance from I-beam axis to bracket axis [mm] B I-beam footing width [mm] k length addition coefficient [mm Coefficient k [mm] For girder clip 70 LK-C11-0 Sealing strip 25 [kg/m] ULA ,06 7 Sealing strip should be used in a dusty environment Bolted joint ZS-ULA Material: body pressure sleeve bolts, nuts - polypropylene - brass - galvanized steel Type ULA ZS-ULA 0,03 Carbon brushes for current collectors ULA ULA For current collectors ULA ULA-1025, ULA-, ULA ,0 ULA ULA-2025, ULA-200 0,0 9

10 Symbols description Line section Covering flange (connection point) Fixing hanger Sliding hanger End cap End feed Line feed Layout of the conductor rail line with end feed 0,3m 0,3m m 1,m 1,m 0,9m 0,3m L/2 L/2 Layout of the conductor rail line with line feed m 0,3m 0,3m 1,m 1,m L/2 0,9m L/2 The diagrams show an example of the placement of individual components of the conductor rail line. The quantity and location of the supply components depends on the calculated permissible voltage drop and operating conditions. 10 0,3m

11 Conductor rail supply line selection 8 2 List of items: 1. Line section 2. Covering flange 3. End feed. Current collector with connecting cable 5. Sliding hanger 6. Fixing hanger 7. Towing arm 8. Support arm with girder clips 9. End cap Conductor rail power supply length: Power supply parameters: AC Number of poles: 1 3 L= m DC U= 5 6 V I= A f= Hz phases + PE Characteristics of devices: Motor power [kw] Device 1 Device 2 Device 3 Lift drive Bridge drive Hoist drive Other (please specify) Machine start type: Device localisation: Environment: indoor outdoor normal high humidity chemically aggressive Acceptable voltage drop: dust (description) o Working temperature range: o C min. at start (deflaut: 5 %) in continous (deflaut: 2%) Current collector speed: C max. m/min Placing and number of power points: on the line mixed at the end of the line number of points at distance Support arm fastening by girder clips to the I-beam: m yes Support arm length: L = L B/2 30 B/2 mm Fastening on lower: Fastening on higher shelf: min. 10 from the end of the track A min. 10 Hole Ć11 30 Example Hole Ć11 L A Contact data: Company:: Address: Contact person: Office: Phone number: Date: 11

12 UNILIFT Spółka z ograniczoną odpowiedzialnością Sp.k Bydgoszcz, Ołowiana Street 16, Poland tel./fax

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