JAMISON-B.M.P. INDUSTRIAL RAPID DOORS Frigo 2 Replacement Parts List

Transcription

1 JAMISON-B.M.P. INDUSTRIAL RAPID DOORS Frigo 2 Replacement Parts List JAMISON DOOR COMPANY P.O. BOX 70 HAGERSTOWN, MARYLAND USA INTERNET: Contact@JamisonDoor.com AFTER INSTALLING THE DOOR PLEASE FORWARD TO JAMISON DOOR COMPANY THE MAINTENANCE DEPARTMENT OR OWNER. H REV R

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3 INDEX SECTION TITLE PAGE 1. Instruction Sheet for Ordering Replacement Parts General Information Side Frame Assembly (Doors Shipped Before 1/15/16) Side Frame Assembly (Doors Shipped After 1/15/16) Side Frame Assembly (Doors Shipped After 10/1/16) Side Frame Heat Head Assembly Power Unit Assembly Mini Panel Assembly (Shipped Before 3/14/16) Terminal Strip Assembly, Mini Control Panel Heat System (Shipped After 3/14/16) Rear Hood Assembly Heater and Brush Assembly Curtain Assembly Drive Chain Assembly Pneumatic Reversing Edge Assembly Manual Crank Control Panel Control Panel Components Miscellaneous Parts A. Photoeye Pair B. Sight Sound Safety System C. Pull Cord Switch D. Push Button E. Floor Loop F. Motion Detector G. Unroll Sensor H. Touchless Activation I. Radio Control

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5 NOTES: 1. INSTRUCTION SHEET FOR ORDERING REPLACEMENT PARTS 1. Sufficient information must be included with all orders so that we can give prompt and accurate service. The specific information needed includes: a. The stock number, drawing number and name of the part I. If possible give the stock number or drawing number of the part to be replaced. b. The HIC and WIC of the door. c. Finish I. Galvanized (Galv) or stainless steel (SST) Other coatings may be available see the applicable parts lists for information. 2. Parts highlighted in gray are no longer available. 5

6 2. GENERAL INFORMATION 6

7 3. SIDE FRAME ASSEMBLY (DOORS SHIPPED BEFORE 1/15/16) NOTES: 1. Left side assembly shown, right side opposite. Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Side Frame Complete Assembly XXB * Heat Wire Cover XXB * Rubber Neoprene Adhesive Strip (1/8 x 1/4") XXB * Galv Carriage Bolt (M8 x 1.25 x 16mm) B SST B 4.* Galv Serrated Hex Flange Nut (M8 x 1.25) B SST B 5.* Galv Rivnut (M5 x 0.8) B SST B 6.* Galv Button Hex Head Bolt (M5 x 0.8 x 12mm) B SST B 7.* Galv Wafer Head Self-Drilling Screw (M4.2 X 13MM) B SST B 8.* Side Frame Cover XXB * Track Screw Assembly XB Side Frame XXB * Front Track Bracket XXB * Side Frame Mounting Bracket XXB * UHMW Track XXB * Heat Wire Contact Factory 15.* Recirculatory/Through Heater See Section 6 *When ordering specify serial number. 7

8 4. SIDE FRAME ASSEMBLY (DOORS SHIPPED AFTER 1/15/16) NOTES: 1. Left side assembly shown, right side opposite. Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Side Frame Complete Assembly XXB * Connector Assembly B Heater Control Knob B * Rubber Neoprene Adhesive Strip (1/8 x 1/4") XXB * Galv Carriage Bolt Galv (M8 x 1.25 x 16mm) B SST B 5.* Galv Hex Nut (M5 x 0.8) B SST B 6.* Galv Serrated Hex Flange Nut (M8 x 1.25) B SST B 7.* Galv Quarter Turn Fastener B SST B 8. SST Snap-In Receptacle B 9. SST Star Retainer B 10. SST Hex Threaded Standoff B 11.* Galv Button Hex Head Screw (M8 x 1.25 x 16mm) B SST B 12.* Galv Button Hex Head Screw (M5 x 0.8 x 30mm) B SST B 13.* Galv Wafer Head Self-Drilling Screw (M4.2 X 13MM) B SST B 14.* Taptite (M3.5 x 0.6) B 15. Control Knob Set Screw B 16. Dome Plug (M8) B 8

9 17. Dome Plug (4 ) B 18. Track Screw Assembly XB * Galv Frostop Wire Cover (2 Section) B SST B Galv Frostop Wire Cover (4 Section) B SST B * Galv Frostop Wire Cover (8 HIC Section) B SST B Galv Frostop Wire Cover (9 HIC Section) B SST B * Galv Front Track Bracket (2 Section) B SST B Galv Front Track Bracket (4 Section) B SST B * Galv Front Track Bracket (8 HIC Section) B SST B Galv Front Track Bracket (9 HIC Section) B SST B * UHMW Track XXB * Galv Side Frame (2 Section) B SST B Galv Side Frame (4 Section) B SST B * Galv Side Frame (8 HIC Section) B SST B Galv Side Frame (9 HIC Section) B SST B * Galv Side Frame Cover (2 Section) B SST B Galv Side Frame Cover (4 Section) B SST B * Galv Side Frame Cover (8 HIC Section) B SST B Galv Side Frame Cover (9 HIC Section) B SST B * Galv Splice Plate B SST B * Galv Stiffening Bracket B SST B * Galv Side Frame Mounting Bracket B SST B * Recirculatory Heater See Section 6 32.* Through Heater See Section 6 33.* Heat Wire Contact Factory *When ordering specify serial number. 9

10 5. SIDE FRAME ASSEMBLY (DOORS SHIPPED AFTER 10/1/16) NOTES: 1. Left side assembly shown, right side opposite. Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Side Frame Complete Assembly XXB * Connector Assembly B * Galv Frostop Wire Cover (2 Section) B SST B Galv Frostop Wire Cover (4 Section) B SST B * Galv Frostop Wire Cover (8 HIC Section) B SST B Galv Frostop Wire Cover (9 HIC Section) B SST B * Galv Front Track Bracket (2 Section) B SST B Galv Front Track Bracket (4 Section) B SST B * Galv Front Track Bracket (8 HIC Section) B SST B Galv Front Track Bracket (9 HIC Section) B SST B * Galv Side Frame (2 Section) B SST B Galv Side Frame (4 Section) B SST B

11 7.* Galv Side Frame (8 HIC Section) B SST B Galv Side Frame (9 HIC Section) B SST B * Galv Side Frame Cover (2 Section) B SST B Galv Side Frame Cover (4 Section) B SST B * Galv Side Frame Cover (8 HIC Section) B SST B Galv Side Frame Cover (9 HIC Section) B SST B * Galv Splice Plate B SST B * Galv Stiffening Bracket B SST B Heater Control Knob B * Galv Floor Mounting Bracket B SST B * Galv Side Frame Mounting Bracket B SST B * Rubber Neoprene Adhesive Strip (1/8 x 1/4") XXB * Galv Carriage Bolt Galv (M8 x 1.25 x 16mm) B SST B 17.* Galv Hex Nut (M5 x 0.8) B SST B 18.* Galv Serrated Hex Flange Nut (M8 x 1.25) B SST B 19.* Galv Quarter Turn Fastener B SST B 20. SST Snap-In Receptacle B 21. SST Star Retainer B 22. SST Hex Threaded Standoff B 23.* Galv Button Hex Head Screw (M8 x 1.25 x 16mm) B SST B 24.* Galv Button Hex Head Screw (M5 x 0.8 x 30mm) B SST B 25.* Galv Wafer Head Self-Drilling Screw (M4.2 X 13MM) B SST B 26.* Taptite (M3.5 x 0.6) B 27. Control Knob Set Screw B 28. Dome Plug (M8) B 29. Dome Plug (4 ) B 30. Track Screw Assembly XB * UHMW Track XXB * Heat Wire Contact Factory 33.* Recirculatory Heater See Section 6 34.* Through Heater See Section 6 11

12 6. SIDE FRAME HEAT NOTES: 1. Through heater is only on cold side mounted doors. Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1.* Recirculatory Heater (120V) Doors Before 1/15/ B Recirculatory Heater (208/230V) Doors Before 1/15/ B Recirculatory Heater (120V) C.S.M.** After 1/15/ B Recir. Heater (208V/230V) C.S.M.** After 1/15/ B Recirculatory Heater (120V) W.S.M.** After 1/15/ B Recir. Heater (208V/230V) W.S.M.** After 1/15/ B 2.* Heater Fan Cover (Doors Before 1/15/16) B 3. Heater Control Knob (Doors Before 1/15/16) B 4.* Through Heater (120V) B Through Heater (208/230V) B *When ordering specify serial number. **C.S.M. : cold side mount **W.S.M.: warm side mount 12

13 7. HEAD ASSEMBLY 36 NOTES: 1. Left side assembly shown, right side opposite. Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1* Encoder Assembly for Spider Connector B 2* Conduit (1/2 EMT) B 3* Double Chain XXB * Double Sprocket B 5* Galv Reducer Keystock B * Galv Reducer Mounting Bracket B SST B 7* Galv Inner End Cover, Outside Motor (LH) B Galv Inner End Cover, Outside Motor (RH) B SST Inner End Cover, Outside Motor (LH) B SST Inner End Cover, Outside Motor (RH) B 8* Galv Bearing Plate B SST B 9* Sprocket Keystock B * Galv Pillow Block Bearing B SST B 11 Push-In Rubber Grommet (1-1/8 OD X 5/8 ID) B 12 Elevator Bolt (M8 X 1.25 X 16mm) B 13* Galv Hex Nut (M5 X 0.8) B 14* Galv Serrated Hex Flange Nut (M8 x 1.25) B SST B 15* Galv Serrated Hex Flange Nut (M10 X 1.5) B SST B 13

14 16* Galv Rivnut (M5 X 0.8) B SST B 17* Galv Rivnut (M8 X 1.25) B SST B 18 Hex Cap Screw (M6 X 1 X 18mm) B 19* Galv Button Hex Head Bolt (M5 X 0.8 X 16mm) B SST B 20* Galv Button Hex Head Bolt (M8 X 1.25 X 16mm) B SST B 21* Galv Serrated Flange Cap Hex Bolt (M10 X1.5 X 30mm) B SST B 22* Galv Serrated Flange Cap Hex Bolt (M10 X1.5 X 20mm) B SST B 23* Galv Wafer Head Self-Drilling Screw (#8-18, 1/2 ) B SST B 24* Alloy M4 Cone Point Set Screw B SST B 25 Conduit Clamp (1/2 EMT) B 26 Galv Bearing Plate Mounting Bracket B SST B * Galv Hood X1B SST X2B * Front Curtain Assembly See Section * Drum Assembly XXB * Alloy M6 Cone Point Set Screw B 30* Mini Panel Assembly See Section * Galv Rear Hood Support X1B SST X2B * Heater and Brush Assembly See Section 13 33* Power Unit Assembly See Section 8 34* Galv Motor Cover Assembly (LH) B SST Motor Cover Assembly (LH) B Galv Motor Cover Assembly (RH) B SST Motor Cover Assembly (RH) B * Rear Curtain Assembly See Section * Galv Side Frame Mounting Bracket (After 10/1/16) B SST B Galv Button Hex Head Bolt (M8 X 1.25 X 16mm), B SST (Not Shown) B Galv Serrated Hex Flange Nut (M8 x 1.25)(Not Shown) B SST B *When ordering, specify serial number. % For orders more recent than , only the Encoder Assembly is needed. For serial number prior to (without spider cable) add Replacement Kit B for use with Encoder Assembly. When ordering, specify outside or inside mounted motor and WIC. 14

15 8. POWER UNIT ASSEMBLY Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Micro Safety Switch B 2 Motor, M1.5N B 3* Reducer, 15:1 (smaller than 110 ft 2 ) B Reducer, 30:1 (larger than or 110 ft 2 ) B 4* Galv Rivnut (M5 X 0.8) B SST B 5 Galv Hex Cap Screw (M6 X 1 X 18mm) B 6* Galv Button Hex Head Bolt (M5 X 0.8 X 30mm) B SST B *When ordering, specify serial number. 15

16 9. MINI PANEL ASSEMBLY (SHIPPED BEFORE 3/14/16) NOTES: 1. Quantities of items 3 and 4 may differ from illustration. Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 PTD NEMA1 Enclosure B Plastic NEMA4X Enclosure B 2 Grounding Lug B 3 Fuse Label, FR B Fuse Label, FR B Galv Back Panel B Push-In Rubber Grommet (1-1/8 OD X 5/8 ID) B 7 Galv Flat Washer (1/2 X.197 ) B 8 Galv Lock Washer, Split (1/4 Dia) B 9 Galv Rivnut (M5 X 0.8) B 10 Galv Pan Head Type F Screw (#8-32NC x 3/8 ) B 11 Galv Pan Head Type F Screw (1/4-20 x 1/2 ) B 12 Ground Label B 13 Terminal Strip Assembly See Section * Fuse, 3A B Fuse, 5A B Fuse, 10A B Fuse, 15A B Fuse, 6A B Fuse, 9A B 16

17 10. TERMINAL STRIP ASSEMBLY, MINI CONTROL PANEL NOTES: 1. Two fuse system shown. Sizing of door may change the quantities. Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Din Rail B 2 End Stop 35mm Din Rail B 3 Clip On Fuse Block B 4 Terminal Block, Orange B 5 Terminal Block End Plate, Orange B 17

18 11. HEAT SYSTEM (SHIPPED AFTER 3/14/16) NOTES: 1. Six fuse system shown. Sizing of door may change the quantities. 3 5 Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Fuse Holder B 2 Terminal Strip Enclosure B 3* Fuse Holder Bracket B * Galv M5 Hex Nut B SST B 5* Galv M5 Button Head Screw B SST B 6* Mini Fuse, 6A (Not Shown) B Mini Fuse, 3A (Not Shown) B Mini Fuse, 15A (Not Shown) B Mini Fuse, 5A (Not Shown) B Mini Fuse, 10A (Not Shown) B 18

19 12. REAR HOOD ASSEMBLY Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1* Conduit (1/2 EMT) B 2 Galv Bearing Plate B SST B Galv Elevator Bolt (M8 X 1.25 X 16mm) B 4 Galv Hex Nut (M5 X 0.8) B 5 Galv Serrated Flange Hex Nut (M8 X 1.25) B 6 Galv Button Hex Head Bolt (M5 X 0.8 X 12mm) B 7 Galv Button Hex Head Bolt (M5 X 0.8 X 30mm) B 8 Conduit Clamp (1/2 EMT) B 9* Mini Panel Assembly (Doors shipped before 3/14/16) See Section 9 10* Galv Rear Hood Support X1B * Heater and Brush Assembly See Section 13 *When ordering, specify serial number. 19

20 13. HEATER AND BRUSH ASSEMBLY Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1* Galv Rubber Neoprene Strip B 2* Galv Hex Nut (M5) B SST B 3* Galv Button Head Socket Cap Screw (M5 x 12) B SST B 4* Aluminum Brush Bracket B 5* Sealing Brush B 6* Galv Frostop Assembly Bracket B SST Frostop Assembly Bracket B * Heat Wire Contact Factory *When ordering, specify serial number. 20

21 14. CURTAIN ASSEMBLY NOTES: 1. Only rear curtain has items 1, 2, & 3. Front curtain has item 2 only. Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Wireless Transmitter and Receiver (Transmitter in B Curtain, Receiver Wired to Control Panel) 2* Ballast XXB * Pneumatic Reversing Edge Assembly See Section * Curtain Assembly XXB *When ordering, specify serial number. 21

22 15. DRIVE CHAIN ASSEMBLY Ref # Group Finish Offset Name of Part Stock No. Drawing No. 1 Drive Chain B Master Link Assembly B 3* Galv Sprocket B SST B *When ordering, specify serial number. 22

23 16. PNEUMATIC REVERSING EDGE ASSEMBLY Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Reversing Edge Complete Assembly (8 WIC) B Reversing Edge Complete Assembly (10 WIC) B Reversing Edge Complete Assembly (12 WIC) B Reversing Edge Complete Assembly (Custom) XXB Pressure Sensitive Switch B 2. 2 Conductor Wire (Black, Red) Not Shown B 3. Slip On Terminal (.187 x 22-18) B 4. End Plug B * Rubber Surgical Tubing (5/8 x 1/2 x 1/16 ) XXB Barbed Tube Fitting (1/2 to 1/4 ) B 7. Clear Vinyl Hose (5/16 x 3/16 x 1/16 ) B *When ordering, specify serial number. 23

24 17. MANUAL CRANK Ref # Group Finish Offset Name of Part Stock No. Drawing No. Assy. Manual Crank and Socket Assembly (HIC > 2500) B Assy. Manual Crank and Socket Assembly (HIC 2500) B *When ordering, specify serial number. Notes: See instruction sheet for ordering parts. 24

25 18. CONTROL PANEL Ref # Group Finish Offset Name of Part Stock No. Drawing 1.* PTD Control Panel Assembly (NEMA1) B SST Control Panel Assembly (NEMA4X) B PLASTIC Control Panel Assembly (NEMA4X) B 2. Start Button (Green) B 3. E-Stop Switch B 4. On/Off Door Lock Switch B 5. Motor Wire (Not Shown) B 7.* % Spider Connector < 8 X 10 (Not Shown) B Spider Connector < 10 X 16 (Not Shown) B Spider Connector < 12 X 20 (Not Shown) B 8.* % Control Panel Receptacle for Spider (Not Shown) B 9.* % 32ft Extended Control Panel Connector (Not Shown) B 10.* % Small Spider Wire Conversion Kit (After 6/27/16) B Medium Spider Wire Conversion Kit (After 6/27/16) B Large Spider Wire Conversion Kit (After 6/27/16) B 11. Capacitor for Photoeye (Not Shown) B *When ordering, specify serial number. % Only for orders more recent than Notes: See instruction sheet for ordering parts. Internal components are common for all NEMA applications. 25

26 19. CONTROL PANEL COMPONENTS NOTES: 1. ENCLOSURE COVER NOT SHOWN FOR CLARITY Ref # Group Finish Offset Name of Part Stock No. Drawing 1. Transformer, 10VA For 208, 230, B 2. Control Card Replacement Kit B Control Card, Single Phase B V Fuse Holder B 4. Terminal Block (460/480V only) B ma Fuse (Not Shown) B Amp Fuse (Not Shown) B V MOV/Varistor (460/480V only) (Not Shown) B NOTE: See instruction sheet for ordering parts. 26

27 A. PHOTOEYE PAIR 20. MISCELLANEOUS PARTS 3 2 Ref # Group Finish Offset Name of Part Stock No. Drawing Assy. Photoeye Conversion Kit (Contains Items 1 & 4) B (For doors shipped before 05/21/2014) 1. Photoeye Pair (Transmitter and Receiver) B 2. Photoeye Receiver B 3. Photoeye Transmitter B 4. 3 Conductor Cable (Not Shown) B 27

28 B. SIGHT SOUND SAFETY SYSTEM 28

29 Ref # Group Finish Offset Name of Part Stock Stock No. No. Drawing 1 Transformer Power Supply Fuse, 3A Terminal Block Terminal Barrier Block Disconnect Switch Selector Handle Selector Handle Shaft Fuse Holder Polycarbonate Enclosure Panel Washdown Buzzer Din Rail Logic Smart Relay Grounding Lug Wire #18-3 (Not shown) Light Strip(Not shown) LED Countdown (Not shown) Safety System w/ PS Safety System w/o PS Note: HAS POWER SUPPLY, BUT DOES NOT 29

30 C. PULL CORD SWITCH 1 Ref # Group Finish Offset Name of Part Stock No. Drawing 1. Complete WPS Switch Assembly (w/o Heat) B Complete WPS Switch Assembly (w/ 120V Heat) B Complete WPS Switch Assembly (w/ 220VHeat) B Pull Cord Rope Vinyl 60 (Not Shown) B

31 D. PUSH BUTTON Ref # Group Finish Offset Name of Part Stock No. Drawing 1. Lovato Green Push Button Complete Assembly B 2. Giovenzana International Push Button Assembly B 3. NEMA 4 Push Button Assembly (w/out heat) B NEMA 4 Push Button Assembly (w/ 120V Heat) B NEMA 4 Push Button Assembly (w/ 220V Heat) B 31

32 E. FLOOR LOOP 1 NOTES: 1. Floor Loop Module shown outside of control panel for clarity. Ref # Group Finish Offset Name of Part Stock No. Drawing 1. Floor Loop Module B 2. Backer Rod BR-125 1/4" Dia (Not Shown) B 3. Wire, DSI-120 1/8 Dia (500ft/Roll) (Not Shown) B 32

33 F. MOTION DETECTOR Ref # Group Finish Offset Name of Part Stock No. Drawing 1. APRO B 2. BEA Falcon B 3. BEA #10 Eagle1 HM B 4. Remote for Falcon/Eagle (Not Shown) B 33

34 G. UNROLL SENSOR 1 3 Ref # Group Finish Offset Name of Part Stock No. Drawing 1. Proximity Sensor B 2. 4 Conductor Cable (Not Shown) B 3. SICK Prox Sensor for Spider Adapter B 34

35 H. TOUCHLESS ACTIVATION 1 2 Ref # Group Finish Offset Name of Part Stock No. Drawing Assy. Touchless Activation Sensor and Housing B 1. Proximity Sensor B 2. Housing, Lovato 8L2PP1A B 3. 4 Conductor Cable (Not Shown) B 35

36 I. RADIO CONTROL Ref # Group Finish Offset Name of Part Stock No. Drawing 1. Radio Control Reciever B 2. 2-Button Radio Transmitter B 3. 4-Button Radio Transmitter B 4. 12V Battery (Not Shown) B 36

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