17 E S XX XX. Series / Serie 17 Attachment / Kopfstuck (x, xx) - (Select one / eine Auswahl) ZA = 1/4" Square Drive Floating Spindle

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1 Parts Manual Ersatzteil Liste PL-7ES-ZA 7ES(..)ZA Series (EN) Electronically Controlled Nutsetters, with brushless dc electric motor, tool memory, resolver, transducer (DE) Elektronisch gesteuerter Elktro-Schrauber, mit büsterenlosem Elektromotor, Winkelgeber und Drehmomentaufnehmer. All tools must be used with Apex Tool Group's TM series or m-pro-00 series controllers for CE compliance. Note: Refer to TME-00 Controller Programming manual PL-300 for tool set-up. 7 E S XX XX Series / Serie 7 Attachment / Kopfstuck (x, xx) - (Select one / eine Auswahl) ZA = /" Square Drive Floating Spindle Motor Style / Type (Inline models) E = Brushless Electic Motor / Bürstenloser Elektromotor Maxim um Output Torque / Maximales Drehmoment (XX) - (Select one / eine Auswahl) Tool Type / Werkzeugtype 06 = 6 Nm S = Inline / Reihenförmig angeordnet = Nm 7 = 7 Nm N O R T H A M E R I C A E U R O P E P.O. Box 0 Lexington, SC Postfach 30 D-736 Westhausen, Germany

2 PL-7ES-ZA Cleco Overview A * Power Cord 5 VAC or 30 VAC B A Tool Cable (Illustration A ) TME-00 Series Controller TOOL IN / OUT A B Programming notes, see PLEN-300 Order No. Order No. Programmier-hinweise siehe PLDE-300 Bestell-Nr. Bestell-Nr. Programming notes, see PLFR-300 Order No. Order No. Instrucciones de programación ver PLES-300 Referencia Referencia Programming notes, see PLIT-300 Order No. Order No. 7ES06ZA --- Battery for 7ESZA --- Batterie für 7ES7ZA --- Battery for TME Batería del Battery for (*) Power Cords (one furnished as standard) 5 VAC USA VAC USA VAC Europe Optional Tool Cables (see page 5): Extension Cable 5779-XXX Swivel Cable 5780-XXX Tool Cable 5778-XXX TME-00 Series Controller Supply Voltage EN DE PT ES Order Number Bestell-Nr. Order Number Referencia 5 VAC TME--5-U TME--5-D TME--5-P TME--5-S 5 VAC TME--5-U TME--5-D TME--5-P TME--5-S 30 VAC TME--30-U TME--30-D TME--30-P TME--30-S 30 VAC TME--30-U TME--30-D TME--30-P TME--30-S Page

3 Cleco Technical Data PL-7ES-ZA B EN: Dimensions DE: Abmessugen FR: Dimensions ES: Dimensión IT: Dimensiones inches (mm) Tool Cable 7ES06ZA 7ESZA, 7ES7ZA, 7ESZA Page 3

4 PL-7ES-ZA Cleco Handle Assembly C 0 = 3030 Handle Kit Black Connector ( pin) Red Connector ( pin) Off Aus Fermé Apadado Spento 8 See Service Notes Page

5 Cleco Handle Assembly PL-7ES-ZA Illustration "C" - Handle Assembly Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione 3030 Handle Kit Satz Ensemble Juego Corredo --- Pin Stift Goujon Pasador Spina Switch Spring Druckfeder Ressort de comp Resorte Molla --- Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Lock Washer Dichtscheibe Rondelle frein Arandela de presión Rondella di bloccaggio Pin Stift Goujon Pasador Spina Steel Ball Stahlkugel Bloom d acier Bola de acero Sfera in acciaio O-Ring O-Ring Joint torique Anillo O Anello ad O Switch Actuator Hebel Levier Palanca Leva --- Switch Spring Druckfeder Ressort de comp Resorte Molla --- Reverse Spring Druckfeder Ressort de comp Resorte Molla Forward/Reverse Spring Druckfeder Ressort de comp Resorte Molla F9006 Start/Reverse Switch Schalter Interrupteur Interruptor Interruttore Switch Holder Gehäuse Corps Caja Corpo Handle Handgriff Poignée Manija Impugnatura Handle Sleeve Griffhülse Manchon de poignée Manguito de la Rivestimento manija impugnatura Connector Sleeve Hülse Douille Manguito Manicotto Reverse Actuator Umschaltring Anneau de renversement Anillo de inversión Anello di reversibilità Light Ring Asm. LED-Ring kpl. Asm Del Anillo del ASM D'Anneau de ASM Dell'Anello del LED. LED. LED. 507 Retainer Nut Gewindering Ecrou de retenue Tuerca de retención Dado di fissaggio Tool Cable (optional length) 5778-M meter Cable Kabel Câble Cable Cavo 5778-M meter Cable Kabel Câble Cable Cavo M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo M 5 meter Cable Kabel Câble Cable Cavo M 50 meter Cable Kabel Câble Cable Cavo Swivel Cable (optional length) M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo M 5 meter Cable Kabel Câble Cable Cavo M 50 meter Cable Kabel Câble Cable Cavo Tool Cable Extension (optional length) M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo M 5 meter Cable Kabel Câble Cable Cavo M 50 meter Cable Kabel Câble Cable Cavo #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la pièce de rechange conseillée Page 5

6 PL-7ES-ZA Cleco Motor & Housing Assembly D 0 = 303 Motor Kit Brown ( pin) White ( pin) Brown ( pin) Tool Memory White ( pin) Transducer Amplifier See Illust. C <5> <6> Ground White ( pin) 8 Black ( pin) Switch Red ( pin) Light Ring White ( pin) Transducer To Board Loctite Part ID Stamped on this End Loctite 3 See Service Notes Page 6

7 Cleco Motor & Housing Assembly PL-7ES-ZA Illustration "D" - Motor, Transducer & Housing Assembly Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione 303 Motor Kit Satz Ensemble Juego Corredo Screw Gewindestift Vis Tornillo Vite Wave Washer Wellenförmige unterlegscheibe Rondelle en onde Arandela ondulada Rondella ondulata --- Stand Off (5/6") Distanzstück Séparateur Separador Neutralizzatore Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Screw Gewindestift Vis Tornillo Vite Extension Pinion Ritzelgetriebe Pignon Ingranaggio a Piñon diferencial d entraînement pignone Motor Spacer Distanzstück Entretoise Espaciador Distanziale Motor Assembly Motorbaugruppe Ensemble du moteur Ensamblaje del motor Gruppo motore 0 50 Pinion Adapter Zwischenstück Adaptateur Adaptador Adattatore Table "D" Transducer Asm. Energieumwandler Transducteur Transductor Trasduttore 0909 Suspension Bail Aufhängebügel Etrier de suspension Estribo de la Staffa di suspensión sospensione Housing Gehäuse Corps Caja Corpo #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la pièce de rechange conseillée Table "D" Index # Description Qty. 7ES06ZA Qty. 7ESZA Qty. 7ES7ZA Transducer NM 586- NM NM (T) Teeth / Zähne / Dents / Dientes / Dente Page 7

8 PL-7ES-ZA Cleco Gearing Assembly E Single Stage Gearing Models: 7ES06ZA 0 = Gearing Kit 06 = 303 Idler Gear Kit See Illust. D <> 7 8 Output Planetary 5 Off Aus Fermé Apagado Spento 3 5 Loctite 5 See Service Notes Page 8

9 Cleco Gearing Assembly PL-7ES-ZA Illustration "E" - Single Stage Gearing Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione Gearing Kit Satz Ensemble Juego Corredo --- O-Ring O-Ring Joint torique Anillo O Anello ad O Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio --- Thrust Washer Druckscheibe Rondelle de butée Arandela de empuje Rondella di spinta Ball Bearing Kugellager Roulement à billes Cojinete de bolas Cuscinetto a sfera Idler Gear Kit Satz Ensemble Juego Corredo Planet Gear (T) Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Washer Scheibe Rondelle Arandela Rondella Ring Gear (5T) Zahnkreis Couronne dentée Engranaje de anillos Guarnizione ingranaggio 5793 Output Spindle Spindel Arbre Husillo Mandrino 579 Adapter Zwischenstück Adaptateur Adaptador Adattatore Front Nut Mutter Ecrou Tuerca Dado ZA Attachment Kopfstück Accessoire Accesorio Testina (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la pièce de rechange conseillée Page 9

10 PL-7ES-ZA Cleco Gearing Assembly F Double Stage Gearing Models: 7ESZA, 7ES7ZA 0 = 303 Gearing Kit 06 = 3033 Idler Gear Kit 09 = Table F Idler Gear Kit See Illust. D Output Planetary <> Primary Planetary Loctite Off Aus Fermé Apagado Spento 0 5 See Service Notes Page 0

11 Cleco Gearing Assembly PL-7ES-ZA March 3, 005 Illustration "F" - Double Stage Gearing Index Number # EN DE FR ES IT Description Benennung Designation Descripción Descrizione 303 Gearing Kit Satz Ensemble Juego Corredo --- O-Ring O-Ring Joint torique Anillo O Anello ad O Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio --- Thrust Washer Druckscheibe Rondelle de butée Arandela de empuje Rondella di spinta Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Idler Gear Kit Satz Ensemble Juego Corredo Planet Gear (7T) Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli 9 Table "F" Idler Gear Kit Satz Ensemble Juego Corredo Planet Gear (7T) Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario 3 Table "F" Planet Carrier Planetentraeger Porte planète Portador planetario Portasatellite 589 Adapter Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio Front Nut Mutter Ecrou Tuerca Dado Washer Scheibe Rondelle Arandela Rondella 7 57 Ring Gear (5T) Zahnkreis Couronne dentée Engranaje de anillos Guarnizione ingranaggio Slip-On Gear (7T) Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio 9 Table "F" Planet Carrier Planetentraeger Porte planète Portador planetario Portasatellite ZA Attachment Kopfstück Accessoire Accesorio Testina (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Recommended Spare Parts / Kennziechnet empfohlenes / Identifica un particolare di ricambio raccomandato / Designa el repuesto recomendado / Indique la pièce de rechange conseillée Table "F" Index # Description Qty. 7ESZA Qty. 7ES7ZA 9 Idler Gear Kit Planet Carrier Planet Carrier (T) Teeth / Zähne / Dents / Dientes / Dente Page

12 PL-7ES-ZA Cleco Kit Summary This table indicates the complete listing of kits used with the 7ES-ZA series nutsetters. The kit numbers shown to the right of each model are the kits required for that model. Model or Sub-Assembly Handle Kit Motor Kit Gearing Kit Idler Gear Kit Idler Gear Kit 7ES06ZA ESZA ES7ZA Page

13 Cleco Service Notes PL-7ES-ZA Illustration Index Num. EN: Tightening Torque DE: Anzugsmoment FR: Torsion de Serrage ES: Torsión de Apriete IT: Che stringendo Torque 5 0- (in-lbs).-.6 C D (in.-lbs.) E F Illustrations E, F EN: Idler Gears DE: Zwischenzahnrad FR: Engrenage secondaire ES: Engranaje secundario IT: Ingranaggio intermedio 55 - pound (0.5 kg) 5 - ounce (56.7 grams) EN: Grease DE: Schmiermittel FR: Graisse ES: Grasa IT: Grasso GREASE Illustration C EN: Pinion Gears DE: Ritzelgetriebe FR: Pignon d entraînement ES: Piñon diferencial IT: Ingranaggio a pignone EN: Ring Gears DE: Zahnkreis FR: Couronne dentée ES: Engranaje de anillos IT: Guarnizione ingranaggio EN: Insert Spring into Switch Actuator as shown DE: Stellen Sie Feder in Schalter Stellglied. FR: Le ressort d'endroit dans le mécanisme de positionnement de commutateur. ES: La primavera del lugar en el activador de interruptor. IT: La primavera di luogo nell'attuatore di interruttore. 3 0 Illustration D 5 Illustrations E, F EN: Pin - 3/6 DE: Stift -.76mm FR: Goupille cylindrique -.76mm ES: Pasador -.76mm IT: Spina -.76mm EN: Adjustable Spanner Wrench DE: Stellschlüssel FR: Clé de réglage ES: Llave ajustable IT: Chiave di regolazione EN: Off DE: Aus FR: Fermé ES: Apagado IT: Spento Tighten or remove front Nut with an adjustable spanner wrench (3/6 Pins). E-3 F-5 EN: Transducers are not interchangeable, check part number. DE: Transducer sind nicht austauschbar, Kontrolle Teilnummer. FR: Les transducteurs ne sont pas interchangeables, le numéro de partie de chèque. ES: Los transductores no son intercambiables, el número de la parte de cheque. IT: I trasduttori non sono intercambiabili, il numero di parte di assegno. Page 3