75/90 FOURSTROKE EFI WIRING DIAGRAM
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1 75/0 FOURSTROKE EFI WIRING DIAGRAM MARCH 2005 Page 8A-3
2 75/0 FourStroke EFI Wiring Diagram - Electronic control module (ECM) 2 - Engine water temperature sensor 3 - Ignition coil for cylinder # and cylinder #4 4 - Ignition coil for cylinder #2 and cylinder #3 5 - Fuel injector # 6 - Fuel injector #2 7 - Fuel injector #3 8 - Fuel injector #4 - Data test port - Main relay and fuel pump relay - Electric fuel pump 2 - Splice saver 3 - Throttle position sensor 4 - Manifold air pressure/temperature sensor (MAP T) 5 - Idle air control (IAC) 6 - Oil pressure sensor 7 - Shift switch 8-30 ampere fuse electric starter circuit - 20 ampere fuse power trim circuit ampere fuse battery charging circuit 2-20 ampere fuse main relay and fuel pump relay 22 - Voltage regulator/rectifier 23 - Stator 25 ampere 24 - Trim indicator 25 - Instruments 26 - Crank position sensors 27 - Malfunction indicator lamp (MIL) connection 28 - Negative battery cable 2 - Voltage regulator 30 - Starter motor 3 - Starter solenoid 32 - Power trim relay 33 - Cowl mounted trim switch 34 - Remote control harness connector 35 - Adaptor harness (model 2005) 36 - Adaptor harness (model 2006) 37 - Engine harness connector 38 - Diode Page 8A MARCH 2005
3 75/0 FourStroke EFI Wiring Diagram PNK /YEL / / BLU YEL /YEL / YEL BLU / / PUR/ PUR/ / PNK/ PNK PNK/ / /YEL ORG PNK/ / /YEL / DK BLU BLU/ PNK/ ORG/ /BLU BLU/YEL /YEL / /YEL / /YEL BLU/ /YEL PUR/ PUR/ / /YEL PUR/ PUR/ /YEL PUR/ /YEL PUR/ /BLU ORG/ /YEL /YEL YEL DK BLU DK BLU DK BLU DK BLU PNK ORG /YEL ORG PNK/ / / / PNK/ PNK/ / ORG PNK/ /YEL / PNK PNK/ YEL BLU/YEL /YEL / / PNK/ /YEL /YEL / /YEL /YEL /YEL /YEL /YEL ORG ORG ORG 38 BLU/YEL PNK YEL BRN 37 PNK PNK PNK/ PNK/ PNK/ / / / / BRN 2 BRN/ E P F D N C G M A B H L J K 32 DK BLU DK BLU / / / / 34 7
4 75/0 FOURSTROKE EFI TYPICAL GAUGES WITH TACH SIGNAL CONVERTER MARCH 2005 Page 8A-5
5 75/0 FourStroke EFI Typical Gauges with Tach Signal Converter - Panel Control Neutral lock button 3 - Trim switch 4 - Throttle only button 5 - Lanyard stop switch 6 - Lanyard stop switch leads must be soldered and covered with shrink tube for a water proof connection. If alternate method of connection is made (use of electrical butt connector) verify connection is secure and seal for moisture proof connection. 7 - Trim harness connection 8 - Connect wires together with screw and hex nut (2 places). Apply Liquid Neoprene to connections and slide heat shrink tubing over each connection. - Ignition key switch - 5 pin tachometer harness connector - Warning horn 2 - Speedometer 3 - Temperature gauge 4 - Trim Position gauge 5 - Tachometer 6 - Light switch connection 7 - Tachometer signal converter (required for correct tachometer operation for 200 model year) 8 - To warning light ( if equipped) - To trim sender (if equipped) 20 - To engine trim harness connections 2 - To temperature sensor (if equipped) 22 - Remote control harness connection Page 8A MARCH 2005
6 75/0 FourStroke EFI Typical Gauges With Tach Signal Converter G S I 4 CAL. 5 LT G GRD. 5P 8C 4P 3P 6C 2P 4C 6P S I IGN. SEND C B D E A
7 75/0 FOURSTROKE EFI FUEL FLOW DIAGRAM MARCH 2005 Page 8A-7
8 75/0 FourStroke EFI Fuel Flow Diagram - Boat fuel tank 2 - Water separating fuel filter assembly 3 - Mechanical fuel pump 4 - Fuel filter (in line) 5 - Float valve assembly 6 - High pressure fuel pump filter 7 - Vapor Separator Tank (VST) drain fitting 8 - Vapor Separator Tank (VST) drain screw - High pressure fuel pump - Vapor Separator Tank (VST) fuel vapor fitting - High pressure fuel out to fuel rail 2 - Fuel pressure regulator 3 - Fuel cooler 4 - Fuel return to VST from fuel cooler fitting 5 - Fuel rail 6 - Fuel injector 7 - Fuel pressure regulator internal view 8 - Fuel pressure regulator vent to intake manifold - High pressure fuel inlet to fuel pressure regulator 20 - High pressure fuel to fuel cooler 2 - Vent to atmosphere 22 - Vapor canister filter 23 - Vapor canister 24 - To intake manifold Yellow Orange Red Fuel Color Code Fuel vapor Fuel is under low pressure Fuel is under high pressure Page 8A MARCH 2005
9 75/0 FourStroke EFI Fuel Flow
10 75/0 FOURSTROKE EFI OIL FLOW DIAGRAM MARCH 2005 Page 8A-
11 75/0 FourStroke EFI Oil Flow Diagram - Sump 2 - Oil pick up 3 - Adapter plate 4 - Oil pump and pressure regulator 5 - Cylinder block with oil passages 6 - Oil filter 7 - Crankshaft with oil passages 8 - Cylinder head with oil passages - Camshafts - Oil drains from head to block - Oil in block drains through adapter plate back to the sump. Page 8A MARCH 2005
12 75/0 FourStroke EFI Oil Flow
13 75/0 FOURSTROKE EFI WATER FLOW DIAGRAM MARCH 2005 Page 8A-
14 75/0 FourStroke EFI Water Flow Diagram - Water inlet 2 - Water pump 3 - Driveshaft housing 4 - Water tube 5 - Oil sump 6 - Adapter plate 7 - Cylinder block 8 - Cylinder head - Thermostat 60 C (40 F) - Water jacket cover - Water pressure relief valve 2 - Fuel cooler 3 - Tee fitting 4 - Tell tale 5 - Driveshaft bushing Page 8A MARCH 2005
15 75/0 FourStroke EFI Water Flow
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