DADF-R1 SERVICE MANUAL MAY Rev. 1 CANON DADF-R1 REV. 1 PRINTED IN U.S.A.

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1 DADF-R1 SERVICE MANUAL MAY 007 Rev. 1 COPYRIGHT 007 CANON INC. CANON DADF-R1 REV. 1 PRINTED IN U.S.A.

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3 Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc. COPYRIGHT 001 CANON INC. Printed in Japan Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information.

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5 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet. Memo Indicates an item intended to provide notes assisting the understanding of the topic in question. REF. Indicates an item of reference assisting the understanding of the topic in question. Provides a description of a service mode. Provides a description of the nature of an error indication.

6 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine."

7 Contents Contents Chapter 1 Specifications 1.1 Product Specifications ADF Specifications Names of Parts External View Cross Section Using the Machine Original Set Indicator Chapter Installation.1 Unpacking and Checking the Components Points to Note About Installation Checking the Contents (DADF-R1) Checking the Contents (Power Supply Unit-S1) Installation Procedure Turning Off the Host Machine (imagepress C1 Series) Points to Note When Turning ON/OFF the power of Host Machine (imagepress C7000Series) Installing the DADF-R1 (imagepress C1 Series) Installing the DADF-R1 (imagepress C7000Series) Installing the Option Power Supply Unit-S1 (imagepress C1 Series) Making Adjustments Adjustment (imagepress C1Series, imagepress C7000Series) Adjusting the Right Angle (imagepress C1Series, imagepress C7000Series) Horizontal Registration Adjustment (imagepress C1Series, imagepress C7000Series) Leading Edge Registration Adjustment (imagepress C1Series, imagepress C7000Series) Horizontal Registration Adjustment (Fine Adjustment) (imagepress C1Series, imagepress C7000Series) Leading Edge Registration Adjustment (Fine Adjustment for Both Sides) (imagepress C1Series, imagepress C7000Series) Attaching the Labels etc Attaching the Cleaning Instructions Label (imagepress C1Series, imagepress

8 Contents C7000Series) Attaching the Manual Feeder Placement Label (imagepress C1Series, imagepress C7000Series) Chapter 3 Functions 3.1 Basic Construction Overview of Electrical Circuit Inputs to ADF Controller PCB Outputs from ADF Controller PCB Basic Operation Outline Outline CW Pickup/Delivery Pre-Reversal/Reversal/Delivery Manual Feeder Pickup/Delivery Document Detection Outline Detecting the Presence/Absence of an Original Original Size Detection Original Size Detection Detecting the Presence/Absence of an Original in the Manual Feeder Document Pickup/Separation Outline Moving Up/Down the Pickup Roller Unit Switching the Separation Pressure Separation Sensor (S4) and Skew Sensor (S5) Controlling the Pickup Motor (M3) Controlling the Separation Motor (M4) Sequence of Operations Document Feeding/Delivery Outline Controlling the Belt Motor (M) Controlling the Delivery Motor (M5) Feeding Unit Outline of CW Pickup/Delivery CW Pickup/Delivery Fixed Reading CW Pickup/Delivery (stream reading) Double-Sided Originals (fixed reading) Fixed Reading (continuous; double-sided original) Controlling the Reversal Motor (M1) Manual Feeder Pickup/Delivery Operation

9 Contents 3.7 Detecting Jams Overview List of Jam Code Alarm Code Power Supply Overview Chapter 4 Parts Replacement Procedure 4.1 Removing from the Host Machine Feeder External Covers External Covers Front Cover Main Cover ADF Controller Cover Side Guide Lock Drive System Reversal Motor Pickup Motor Delivery Motor Belt Motor Unit Document Feeding System Registration Roller Reversing Roller Feed Belt Separation Belt Delivery Roller Pickup Rollor Separation Rollor Feeding (pull-off) Roller Document Tray Manual Feed Registration Roller Chapter 5 Maintenance 5.1 User Maintenance User maintenance item Maintenance and Inspection Periodically Replaced Parts Periodiccally Replaced Parts

10 Contents 5.. Durables Durables Periodical Servicing Scheduled Servicing Chart Cleaning Outline Separation Assembly Registration Roller Copyboard Glass Belt Assembly Original Trailing Edge Sensor Original Sensor Separation Paper/Skew Paper Sensor Pre-Registration Roller Paper Sensor Post-Registration Roller Paper Sensor Reversal Paper Sensor Manual Feed Registration Paper Sensor Pickup Roller Separation Belt/Feeding Roller Pull-Off Roller Registration Roller Reversing Roller A, Support Member Reversing Roller B, Support Member Manual Feed Roller, Support Member Delivery Roller, Support Member Manual Feed Registration Roller, Support Member Adjustment Basic Adjustment Basic Adjustments ADF Height Adjustment ADF Right Angle Adjustment Horizontal Registration Adjustment Leading Edge Registration Adjustment Horizontal Registration Adjustment (Fine Adjustment) Leading Edge Registration Adjustment (Fine Adjustment) Adjustment at Time of Parts Replacement Outline Replacing the EEPROM Adjusting the Sensors and the Delivery Motor Auxiliary Adjustmant Outline Adjusting the Degree of Arching at the Registration Roller (pickup from the tray), (at time of reversal), (manual feed mode) Adjusting the Speed of the Feeding Belt Adjusting the Speed of Reversal Checking the Sensor Output

11 Contents Hinge Spring Pressure Adjustment Other Outline Jam History Version of the Software Checking the Original Width Resetting the Backup RAM Troubleshooting Error Code E40 display lamp E404 display lamp E405 display lamp E410 display lamp E40 display lamp Alarm Code Alarm Outline of Electrical Components Sensors Motors, Clutches, and Solenoids PCBs Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB Outline ADF Controller PCB DIP Switch Functions Reversal Motor Driver PCB/ Belt Motor Driver PCB Pickup Tray PCB Indication LED PCB Service Tools Special Tools List Solvents and Oils List Chapter 6 Error Code 6.1 Service Error Code E E E E E Jam Codes List of Jam Code... 6-

12 Contents 6.3 Alam Code List of Alarm Code

13 Chapter 1 SPECIFICATIONS

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15 Contents Contents 1.1 Product Specifications ADF Specifications Names of Parts External View Cross Section Using the Machine Original Set Indicator

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17 Chapter Product Specifications ADF Specifications T-1-1 Item Description Remarks Original pickup auto Original placement original tray face-up manual feeder face-down: against rear end Original separation top separation Original type Sheet Original weight original tray 50 to 16 g/m However, if large-size doublesided, 100 g/m; if longer than manual feeder 38 to 16 g/m 43 mm, 60 to 90 g/m. Original size A5 to A3 / STMT to 79.4 X mm (11'X17') feed direction: to 43.0 mm (630.l0 mm) cross-feed direction: 18.0 to 97.0 mm Value in parentheses represents extra-long paper. Original tray capacity small-size 100 sheets In below 80 g/m paper. The A5, A4, B5, STMT, LTR, A4R, B5R, LTRR manuscripts exceeding 80 g/ m are base weight conversion. large-size 100 sheets 80 g/m or less. A3, B4, LGL, 79.4X431.8 mm (11'X17') If heavier than 80 g/m, conversion used. If longer than 43 mm, 1 sheet. Original reference tray center manual feeder rear Original reading stream (single-sided)/fixed Pre-cycle end no Control panel no Display no Original AE detection no (image processing after reading by host machine) -on-1 no (image processing after reading by host machine) Original handling single-sided, double-sided Stream reading yes (all sizes; with 0 % to 00 % only on one side) Manual feeding yes (1 sheet) Original size identification yes Residual original detection yes (in combination with host machine) Jam recovery yes Count mode no Original size mix yes (limited to same paper series; width) Book original supported (mobile hinge assembly; up/down) Tracing paper mode no Silent mode no stamp no Communication with host IP communication machine 1-1

18 Chapter 1 Power supply 4 VDC, 13 VDC From printer unit by way of reader unit. Weight 1.5 kg (approx.) Not including delivery tray. Dimensions 646 (W) x (D) x 143 (H) mm Not including delivery tray. Power consumption 100 W or less (during operation) Operating noise sound pressure: host machine + 3 db Host machine + ADF + finisher alone: 7 db sound quality: sone (85 ipm) DF opening/closing noise sound pressure: 70 db (impact) Operating noise same as host machine Temperature range Humidity range The above information is subject to change for product revision. 1-

19 Chapter 1 1. Names of Parts 1..1 External View [3] [4] [5] F-1-1 Upper cover [4] Manual feed tray Side guide [5] Front cover [3] ADF controller cover 1-3

20 Chapter Cross Section [3] [4] [5] [6] [7] [8] [9] [10] [11] [1] [3] [] [1] [0] [19] [18] [17] [16] F-1- [15] [14] [13] Reversing roller B member [13] Delivery roller B member Reversing roller B [14] Delivery roller [3] Reversing flapper [15] Delivery guide flapper [4] Registration pressure roller [16] Feeding belt [5] Registration roller [17] Stopper plate [6] Pull-off roller [18] Separation belt [7] Pull-off pressure roller [19] Feed belt driver roller [8] Feeding roller [0] Guide flapper [9] Pickup roller [1] Pre-reversal flapper [10] Manual feed registration roller [] Reversing roller A [11] Manual feed stopper plate [3] Reversing roller A member [1] elivery roller A member 1-4

21 Chapter Using the Machine Original Set Indicator The Original Set Indicator goes on when an original is placed on the original tray, and flashes when a jam occurs. F-1-3 -Warnings and Action to Take If the Original Set indicator starts to flash while an original is inside the DADF, suspect a jam; go through the following to remove the jam: 1) Remove all originals from the original tray. ) Open the upper cover, and remove the jam, if found. 3) Open the DADF, and remove the original from the copyboard glass, if found. 4) Put the originals back into initial sequence, and place the stack in the DADF. 1-5

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23 Chapter INSTALLATION

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25 Contents Contents.1 Unpacking and Checking the Components Points to Note About Installation Checking the Contents (DADF-R1) Checking the Contents (Power Supply Unit-S1) Installation Procedure Turning Off the Host Machine (imagepress C1 Series) Points to Note When Turning ON/OFF the power of Host Machine (imagepress C7000Series) Installing the DADF-R1 (imagepress C1 Series) Installing the DADF-R1 (imagepress C7000Series) Installing the Option Power Supply Unit-S1 (imagepress C1 Series) Making Adjustments Adjustment (imagepress C1Series, imagepress C7000Series) Adjusting the Right Angle (imagepress C1Series, imagepress C7000Series) Horizontal Registration Adjustment (imagepress C1Series, imagepress C7000Series) Leading Edge Registration Adjustment (imagepress C1Series, imagepress C7000Series) Horizontal Registration Adjustment (Fine Adjustment) (imagepress C1Series, imagepress C7000Series) Leading Edge Registration Adjustment (Fine Adjustment for Both Sides) (imagepress C1Series, imagepress C7000Series) Attaching the Labels etc Attaching the Cleaning Instructions Label (imagepress C1Series, imagepress C7000Series) Attaching the Manual Feeder Placement Label (imagepress C1Series, imagepress C7000Series)... -8

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27 Chapter.1 Unpacking and Checking the Components.1.1 Points to Note About Installation The machine calls for the separately available power supply Unit-S1. (Only for imagepress C1 series).1. Checking the Contents (DADF-R1) [3] [4] [5] [6] [7] [8] [9] [10] [11] [1] [13] [14] F--1 DADF 1 pc. Original delivery tray 1 pc. [3] Fan unit 1 pc. [4] Fan holder pc. [5] Fan duct pc. [6] Cover duct 1 pc. [7] Electrostatic filter pc. [8] Screw (Bind; M4X30) 4 pc. [9] Screw (P tight; M4X10) 6 pc. [10] Screw (RS tight; M4X10) pc. [11] Harness retainer pc. [1] Cleaning instruction label (only with the products designed for USA/EUR) 4 pc. (only with the products designed for AUS/ASIA) 5 pc. [13] Manual Feeder Placement label 1 pc. [14]* Sheet, FCC Class A 1 pc. *: Included only for UL. -1

28 Chapter.1.3 Checking the Contents (Power Supply Unit-S1) only for imagepress C1 Seires [3] [4] [5] [6] F-- Power Supply unit 1 pc. Screw (Bind; M4X6) 4 pc. [3] Fan relay cable 1 pc. [4] DC relay cable 1 pc. [5] AC relay cable 1 pc. [6]* Ferrite core 1 pc. * The parts is only for the 00V machine. -

29 Chapter. Installation Procedure..1 Turning Off the Host Machine (imagepress C1 Series) Turning Off the Main Power Be sure to go through the following steps when turning off the main power to protect the machine's hard disk: 1) Hold down the control panel power switch for 3 sec or more. ) Follow the shut-down instructions on the screen. (The main power will go off automatically.) 3) Disconnect the power plugs of the machine (1 at the for the rear, 1 at the left side) Points to Note When Turning Off the Main Power of the Host Machine Be sure to turn off the main power in the following order to protect hard disk of the host machine. 1) Press the power switch on control panel for 3 sec or more. ) Follow the instruction on the shutdown sequence screen (the main power switch will go off automatically). 3) Turn off the breaker. 4) Disconnect the power plug...3 Installing the DADF-R1 (imagepress C1 Series) 1) Remove the reader unit right cover. - 3 cover rubber pieces - 3 screws [3] Points to Note When Turning ON/OFF the power of Host Machine (imagepress C7000Series) [3] T--1 [3] Power-On Order for Turning On the Power When Pickup/Delivery Accessories are Connected Be sure to turn on the power in the correct order otherwise it may cause an error because the host machine fails to recognize accessories including this equipment. [3] F--3 <Power-On Order> 1) Accessories (accessories including this equipment) ) Host machine MEMO: There is no power-on order among accessories -3

30 Chapter ) Remove the reader unit upper right cover. - screws 4) Remove the reader unit fixing plate (rear right). - 1 stepped screw - screws [3] [3] F--4 3) Remove the fan hole covering. F--6 5) Fit the harness retainers. Do not use the removed fan hole covering. F--7 F--5-4

31 Chapter 6) Holding the fan [4] so that the label side faces upward, orient it in relation to the cable guides and [3]; then, fit it in place in the fan holder [5]. 8) Lead the cable through the cable guides. [4] F--9 [3] 9) After placing the harness of the fun to face the rear side of the main body, fit the fan hole [3] and the emboss [4]. [5] F--8 Point of caution of fan installation direction. [A] The fan orientation is wrong. [B] The cable guide orientation is wrong. [A] [B] [4] [3] F--10 7) Likewise, perform step 6) for the other fan. -5

32 Chapter 10) Fix the fan holder in place. (Make sure not to get the harness caught by the fan holder.) - screws (Bind; 4X30) 1) After placing the harness of the fun to face the rear side of the main body, fit the fan hole [3] and the emboss [4]. F ) Fix the cable in place using harness retainers. [3] [4] F ) Fix the fan holder in place. (Make sure not to get the harness caught by the fan holder.) - screws (Bind; 4X30) F--1 F--14-6

33 Chapter 14) Lead the cable through the 4 cable guides. 17) Fix the harness using the harness retainer as shown. F ) Connect the connector, and route the harness through the cable guide [3]. 16) Fix the harness [4] using the harness retainers [5]. F ) Mount the fan ducts. - 4 screws (P tight; M4X10) [3] [4] [5] F--16 F--18-7

34 Chapter 19) Fit the Electrostatic filter in place. ) Mount the Original delivery tray. - screws (RS tight; M4X10) F--19 0) Mount the cover duct to the reader unit right cover. - screws (P tight; M4X10) F--1 3) Lift the DADF to fit it into the reader unit. Be careful not to pinch your hands between the DADF and the copier. F--0 1) Attach the parts, which have been detached at the previous steps. - reader unit fixing plate (rear right) - reader unit upper right cover - reader unit right cover F-- -8

35 Chapter 4) Fit the cable of the DADF to the host machine. ) Detach the reader right cover. - 3 screws 5) Close the DADF. F Installing the DADF-R1 (imagepress C7000Series) 1) Detach the sub station upper right cover. - 3 screws [3] F--5 3) Detach the reader upper right cover. - screws F--4 F--6-9

36 Chapter 4) Remove the fan hole covering. 6) Fit the harness retainers. Do not use the removed fan hole covering. F--9 7) Holding the fan [4] so that the label side faces upward, orient it in relation to the cable guides and [3]; then, fit it in place in the fan holder [5]. F--7 5) Remove the reader fixing plate (rear right). - 1 stepped screw - screws [3] [3] [4] [3] [5] F--30 F--8-10

37 Chapter 10) After placing the harness of the fun to face the rear side of the main body, fit the fan hole [3] and the emboss [4]. Point of caution of fan installation direction. [A] The fan orientation is wrong. [B] The cable guide orientation is wrong. [A] [B] [4] 8) Likewise, perform step 7 for the other fan. 9) Lead the cable through the cable guides. [3] F--3 11) Fix the fan holder. (Make sure not to get the harness caught by the fan holder.) - screws (binding; M4X30) F--31 F

38 Chapter 1) Fix the cable in place using harness retainers. 14) Fix the fan holder in place. (Make sure not to get the harness caught by the fan holder.) - screws (binding; M4X30) F ) After placing the harness of the fun to face the rear side of the main body, fit the fan hole [3] and the emboss [4]. F ) Lead the cable through the 4 cable guides. F--37 [3] [4] F--35-1

39 Chapter 16) Connect the connector and route the harness through the cable guide [3]. 17) Fix the harness [4] using the harness retainers [5]. 19) Mount the fan ducts. - 4 screws (P tight; M4X10) [3] [4] F--38 [5] 18) Fix the harness using the harness retainer as shown. F--40 0) Fit the Electrostatic filter in place. F--41 F

40 Chapter 1) Mount the cover duct to the reader right cover. - screws (P tightening; M4X10) 4) Attach the sub station upper right cover. 5) Lift the DADF to fit it into the reader unit. Be careful not to pinch your hands between the DADF and the copier. F--4 ) Attach the detached parts. - Reader fixing plate (rear right) - Reader upper right cover - Reader right cover 3) Mount the document delivery tray. - screws (RS tight; M4X10) F--44 6) Close the DADF. 7) Fit the cable of the DADF to the host machine. F--45 F

41 Chapter..5 Installing the Option Power Supply Unit-S1 (imagepress C1 Series) 3) Move the outer delivery roller cover in the direction of the arrow to detach it. - 1 screws 1) Open the decurler front cover F--48 F--46 ) Open the decurler upper unit. 4) Removing the delivery tray. 5) Remove the lower left cover. - face covers - 3 screws [3] [3] [3] F--47 F--49 6) Disconnect the connector and the reuse bands. F

42 Chapter 7) Disconnect the jumper connector. (The removed jumper connector will no longer be used.) 9) Fit the protrusion of the reuse band into the fixing hole. Attach the ferrite core [3]. (Only for the 00V machine) - Take care so that the harness is not trapped by the ferrite core. F--51 [3] 8) Hold up the handle, remove the connector. F ) Connect the connector of the AC relay cable. F--5 F

43 Chapter 11) Fix the power supply unit to the host machine. - 4 screws (Bind; M4X6) 14) Connect the fan relay cable. - 3 connectors F--58 F--55 1) Connect the connector of AC cable to the power supply unit. 15) Lift the grip to connect the connectors of the DC relay cable. 16) Fix the 4 cables in place using 3 wire saddles [3]. [3] F ) Connect the connector. - reuse bands F ) Attach the parts, which have been detached at the previous steps. - lower left cover - face cover - delivery tray - outer delivery roller cover - decurler upper unit - decurler front cover 18) Connect the host machine's power plugs (back, left) to separate power supply systems; then, turn on the main power switch. F

44 Chapter.3 Making Adjustments.3.1 Adjustment (imagepress C1Series, imagepress C7000Series) When the machine has properly been installed, perform the following in sequence: Adjusting the Right Angle Horizontal Registration Adjustment [3] Leading Edge Registration Adjustment [4] Horizontal Registration Adjustment (Fine Adjustment) [5] Leading Edge Registration Adjustment (Fine Adjustment for Both Sides).3. Adjusting the Right Angle (imagepress C1Series, imagepress C7000Series) Here, the original feed direction of the machine is adjusted in relation to the optical system of the host machine. 1) Prepare a test chart as shown using A4 or LTR copy paper. ) Place the test chart prepared above in the original tray, and make a copy in stream reading mode at 100% magnification. F--61 3) Place other copy paper on the image you obtained in step ), and check the image for right angles. - A < 1 mm - B < 1 mm Feed direction A 10mm B Feed direction 10mm 10mm Right angle F--6 If not as indicated, go through the following: 4) Open the DADF. 10mm F

45 Chapter 5) Loosen the fixing nut found at the rear of the right hinge unit, and turn the adjusting screw to adjust. - If A > 0, turn the adjusting screw counterclockwise. - If B > 0, turn the adjusting screw clockwise. ) Set the DIP switch (SW1) on the DADF controller PCB as follows: F--65 3) Turn OFF the power. 4) Place a single sheet of A4 or LTR copy paper in the original tray. F--63 6) Tighten the fixing nut to fix the adjusting screw in place..3.3 Horizontal Registration Adjustment (imagepress C1Series, imagepress C7000Series) F--66 5) Press the push switch (SW) on the DADF controller PCB once. -> In response, the original is picked up and stopped on the copyboard glass. J1 J16 J15 Horizontal Registration Adjustment for the following : - pickup from the original tray <See A for details> - pickup from the manual feeder tray <See B for details> A. Pickup from the Original Tray 1) Remove the DADF controller cover. - 1 screw J J4 CB1 J5 SW1 IC8 DSP1 SW4SW3SW J3 J6 J7 J8 J9 J10 J14 J13 J1 J11 F--67 F

46 Chapter 6) Open the DADF, and check to make sure that C is as indicated. T-- Original size A4 LTR Value of C 3.1+/-1mm 11.9+/-1mm C F--69 Original ) When done, tighten the original tray fixing screw. 3) Put the DIP switch (SW1) of the ADF controller PCB back to its initial configuration, and mount the ADF controller cover. B. Pickup from the Manual Feeder Tray 1) Remove the DADF controller cover. - 1 screw F--68 7) Close the DADF, and push the push switch (SW) on the DADF controller PCB once. -> In response, the original will be discharged to the delivery tray. 8) When done, tighten the original tray fixing screw. 9) Put the DIP switch (SW1) of the ADF controller PCB back to its initial configuration, and mount the ADF controller cover. < If Not as Indicated > If the dimension is not as indicated, adjust the position of the original tray. 1) Loosen the tray fixing screw, and adjust the position of the original tray. - If C > 3.1 mm for A4/11.9 for LTR, move the original tray toward the rear. - If C < 3.1 mm for A4/11.9 for LTR, move the original tray toward the front. F--70 ) Set the DIP switch (SW1) of the DADF controller PCB as shown. 3) Turn OFF the power. F--71-0

47 Chapter 4) Open the manual feed tray, and set A4 or LTR paper in it. But the paper against the rear side [3] of the manual feed tray. 6) Open the DADF, and check to see that C in the figure is as indicated. T--3 Value of C 3.1+/-1mm C F--7 [3] Original F--75 F--73 5) Press the push switch (SW) on the DADF controller PCB once. -> In response, the original will be picked up and stopped on the copyboard glass. J1 J16 J15 7) Close the DADF, and press the push switch (SW) on the DADF controller PCB once. -> In response, the original will be discharged to the delivery tray. 8) When done, tighten the manual feeder tray fixing screw. 9) Put the DIP switch (SW1) on the DADF controller PCB back to its initial configuration, and attach the DADF controller cover. < If Not as Indicated > If the dimension is not as indicated, adjust the position of the manual feeder tray. 1) Loosen the manual feeder tray fixing screw, and adjust the manual feeder tray. - If C > 3.1 mm, move the manual feeder tray toward the rear. - If C < 3.1 mm, move the manual feeder tray toward the front. J14 J J13 J4 CB1 J5 SW1 IC8 DSP1 SW4SW3SW J3 J6 J7 J8 J9 J10 J1 J11 F--74-1

48 Chapter ) Set the DIP switch (SW1) on the DADF controller PCB as follows: F--78 3) Turn ON the power. 4) Place a single sheet of A4 or LTR copy paper in the original tray. F--76 ) When done, tighten the manual feeder tray fixing screw. 3) Put the DIP switch (SW1) on the DADF controller PCB back to its initial configuration, and attach the DADF controller cover..3.4 Leading Edge Registration Adjustment (imagepress C1Series, imagepress C7000Series) F--79 5) Press the push switch (SW) on the DADF controller PCB once. -> In response, the original will be picked up and stopped on the copyboard glass. J16 J Leading Edge Registration Adjustment for the following : - pickup from the original tray <See A for details> - pickup from the manual feeder tray <See B for details> - pickup from the original tray (small-size stream reading) <See C for details> A. Pickup from the Original Tray 1) Remove the DADF control cover. - 1 screw J1 J J4 CB1 J5 SW1 IC8 DSP1 SW4SW3SW J3 J6 J7 J8 J9 J10 J14 J13 J1 J11 F--80 F--77 -

49 Chapter 6) Lift the DADF, and check to be sure that D in the figure is 11 +/-1 mm. Original Original D D 11 1mm F--81 SW4 SW3 F--83 7) Close the DADF. 8) Adjust the original stop position using the push switches (SW3, SW4) on the DADF controller PCB. A press on each will shift the original stop position by 0.5 mm. When done, press the push switch (SW). -> The original will be discharged, and the change will be saved. Holding down the push switch will not shift the copy paper by more than a single interval. J16 J15 J1 J J4 CB1 J5 SW1 IC8 DSP1 SW4SW3SW J3 J6 J7 J8 J9 J10 J14 J13 J1 J11 <EX> If the copy paper stop position is displaced on the copyboard glass by 1 mm, - Keeping the copy paper on the copyboard glass, close the DADF. - To change the stop position to the left by 1 mm, press the push switch (SW4) twice (1/0.5=); then, press the push switch (SW). -> The copy paper will be discharged, and the change will be saved. 9) Put the DIP switch (SW1) of the ADF controller PCB back to its initial configuration, and mount the ADF controller cover. F--8 T--4 Switch SW3 SW4 Direction of shift Right Left -3

50 Chapter B. Pickup from the Manual Feeder Tray 1) Remove the DADF controller cover. - 1 screw [3] F--84 ) Set the DIP switch (SW1) of the DADF controller PCB as shown. F--85 3) Turn OFF the power. 4) Open the manual feed tray, and set A4 or LTR paper in it. But the paper against the rear side [3] of the manual feed tray. F--87 5) Press the push switch (SW) on the DADF controller PCB once. -> In response, the original will be picked up and stopped on the copyboard cover. J1 J J4 J16 CB1 J15 J13 J14 J5 SW1 IC8 J1 DSP1 SW4SW3SW J3 J6 J7 J8 J9 J10 J11 F--88 6) Lift the DADF, and see that D in the figure is 11 +/-1 mm. F--86 Original D D 11 1mm F--89-4

51 Chapter 7) Close the DADF. 8) Adjust the original stop position using the push switches (SW3, SW4) on the DADF controller PCB. A press on each switch will shift the original stop position by 0.5 mm. When done, press the push switch (SW). -> The original will be discharged, and the change will be saved. Holding down the push switch will not shift the copy paper by more than a single interval. J16 J15 J1 J J4 CB1 J5 SW1 IC8 DSP1 SW4SW3SW J3 J6 J7 J8 J9 J10 F--90 T--5 J14 J13 J1 J11 <EX> If the copy paper stop position is displaced by 1 mm on the copyboard glass, - Keeping the copy paper on the copyboard glass, close the DADF. - To change the stop position by 1 mm to the left, press the push switch (SW4) twice (1/0.5=), and then press the push switch (SW). -> The copy paper will be discharged, and the change will be saved. 9) Put the DIP switch (SW1) of the ADF controller PCB back to its initial configuration, and mount the ADF controller cover. C. Document Tray Pickup ((small-size stream reading)) 1) Turn ON the power. ) Set either one A4 document or LTR document on the document tray and execute copy. Switch SW3 SW4 Direction of shift Right Left F--9 Original 3) Compare the document and the print image to check that displacement of the leading edge registration is 1 mm or less [A]. If the displacement is 1 mm or more, perform the following step. SW4 SW3 F--91 F--93-5

52 Chapter 4) Display the service mode (FEEDER > ADJUST > STRD-S) and change the setting according to the displacement. This setting adjusts the value of the leading edge registration for the document tray pickup. - Setting range: -7 to 7-1 unit: 0.5 mm When the value is set larger, the margin is made smaller. When the value is set smaller, the margin is made larger. Print image F--95 Feeding direction 3) Compare the document and the print image to check that displacement of the horizontal registration is 1 mm or less [A]. If the displacement is 1 mm or more, perform the following step. Set the value larger Set the value smaller F--94 5) Press the OK key. 6) Exit from the service mode. 7) Set either one A4 document or LTR document on the document tray and execute copy. 8) Compare the document and the print image to check that displacement of the leading edge registration is 1 mm or less..3.5 Horizontal Registration Adjustment (Fine Adjustment) (imagepress C1Series, imagepress C7000Series) This adjustment is normally unnecessary at the time of installation. In the case that the customer needs the adjustment with high accuracy, perform the following step. The horizontal registration adjustment (fine adjustment) is executed to the following occasions. - Document tray pickup <See A for details> - Manual feed tray pickup <See B for details> When executing this adjustment, use the service mode. The adjustment value is stored in the DADF controller PCB. A. Document Tray Pickup 1) Turn ON the power. ) Set either one A4 document or LTR document on the document tray and execute copy. F--96 4) Display the service mode (COPIER > ADJUST > ADJ-XY > ADJ-Y-DF) and change the setting according to the displacement. This setting adjusts the value of the horizontal registration for the document tray pickup. - Setting range: 1 to 11-1 unit: 0.1 mm When the value is set larger, the margin is made smaller. When the value is set smaller, the margin is made larger. Feeding direction Print image F--97 Set the value larger Set the value smaller 5) Press the OK key. 6) Exit from the service mode. 7) Set either one A4 document or LTR document on the document tray and execute copy. 8) Compare the document and the print image to check that displacement of the horizontal registration is 1 mm or less. -6

53 Chapter B. Manual Feed Tray Pickup 1) Set either one A4 document or LTR document on the manual feed tray. Insert the document to the rear end [3]. following step. The leading edge registration adjustment (Fine Adjustment for Both Sides) is executed to the following occasions. - Document tray pickup (the 1st side) <See A for details> - Document tray pickup (the nd side) <See B for details> When executing this adjustment, use the service mode. The adjustment value is stored in the DADF controller PCB. A. Document Tray Pickup (the 1st side) 1) Set either one A4 document or LTR document on the document tray and execute double-sided copy. F--98 [3] F--100 ) For the subsequent procedure, follow 'A. Document Tray Pickup (Single Side)'. For the service mode, use the following item: FEEDER > ADJSUT > DOCST F--99 ) For the subsequent procedure, follow 'A. Document Tray Pickup'. MEMO: See 'A. Document Tray Pickup'..3.6 Leading Edge Registration Adjustment (Fine Adjustment for Both Sides) (imagepress C1Series, imagepress C7000Series) Measure the displacement of the 1st side (front side) of the print image. B. Document Tray Pickup (the nd side) This procedure is the same as in the case of 'B. Document Tray Pickup (the 1st Side)'. For the service mode, use the following item: FEEDER > ADJSUT > DOCST-M Measure the displacement of the nd side (back side) of the print image This adjustment is normally unnecessary at the time of installation. In the case that the customer needs the adjustment with high accuracy, perform the -7

54 Chapter.4 Attaching the Labels etc..4.1 Attaching the Cleaning Instructions Label (imagepress C1Series, imagepress C7000Series) ) Position the cleaning instructions label on the upper rear cover as shown, and attach it..4. Attaching the Manual Feeder Placement Label (imagepress C1Series, imagepress C7000Series) ) Open the manual feeder of the DADF, and position and attach the manual feeder placement label. (Be sure to select the correct language.) 1mm 1mm F--10 F

55 Chapter 3 FUNCTIONS

56

57 Contents Contents 3.1 Basic Construction Overview of Electrical Circuit Inputs to ADF Controller PCB Outputs from ADF Controller PCB Basic Operation Outline Outline CW Pickup/Delivery Pre-Reversal/Reversal/Delivery Manual Feeder Pickup/Delivery Document Detection Outline Detecting the Presence/Absence of an Original Original Size Detection Original Size Detection Detecting the Presence/Absence of an Original in the Manual Feeder Document Pickup/Separation Outline Moving Up/Down the Pickup Roller Unit Switching the Separation Pressure Separation Sensor (S4) and Skew Sensor (S5) Controlling the Pickup Motor (M3) Controlling the Separation Motor (M4) Sequence of Operations Document Feeding/Delivery Outline Controlling the Belt Motor (M) Controlling the Delivery Motor (M5) Feeding Unit Outline of CW Pickup/Delivery CW Pickup/Delivery Fixed Reading CW Pickup/Delivery (stream reading) Double-Sided Originals (fixed reading) Fixed Reading (continuous; double-sided original) Controlling the Reversal Motor (M1) Manual Feeder Pickup/Delivery Operation

58 Contents 3.7 Detecting Jams Overview List of Jam Code Alarm Code Power Supply Overview

59 Chapter Basic Construction Overview of Electrical Circuit The machine's electrical mechanisms are controlled by the ADF controller PCB (microcomputer CPU). The CPU interprets signals from sensors and the host machine, and generates appropriate signals to drive such loads as motors and solenoids at such times as programmed in advance. ADF controller PCB CPU (Q1) Motor Sensor ROM (IC1) Solenoid EEPROM (IC) RAM (Q4) Clutch Original indicator LED PCB D/A (Q9) IPC (Q) +4R +5V +4V +5R DC5V (Q65) Sub tray PCB Reversal motor driver PCB Belt motor driver PCB Motor Motor Power supply PCB Copier F

60 Chapter Inputs to ADF Controller PCB -Inputs to ADF Controller PCB(1/) ADF controller PCB Belt motor clock sensor Separation motor clock sensor Upper cover sensor (rear) Pre-reversal sensor Registration roller clock sensor Upper cover sensor (front) Pickup roller home position sensor Pickup roller height sensor 1 Pickup roller height sensor ADF open/closed sensor Delivery motor clock sensor Manual feed set sensor Original delivery sensor PI 1 PI PI 3 PI 4 PI 5 PI 6 PI 7 PI 8 PI 9 PI 10 PI 11 PI 1 PI J J J J J J J J14-B10 -B9 -B8 J14-B5 -B7 -B6 J14-A3 -A5 -A4 J14-A6 -A8 -A7 J14-A9 -A11 -A10 J J J J V BTCLK +5V SPCLK +5V LCVR +5V PRTR +5V TRCLK +5V LCVF +5V PKHP +5V PKH1 +5V PKH +5V RFOP +5V EJCLK +5V MFST +5V EJJAM Pulses according to the rotation speed of the belt motor. Pulses according to the rotation speed of the separation motor. When the paper cover is closed, '1'. When paper is present, '1'. Pulses according to the rotation speed of the registration roller. When the upper cover is closed, '1'. When the pickup roller is in home position, '1'. When the pickup roller is on paper, '1'. When the pickup roller is on paper, '1'. When the DADF is closed, '1'. Pulses according to the rotation speed of the delivery motor. When paper is present, '1'. When paper is present, '1'. F-3-3-

61 Chapter 3 -Inputs to ADF Controller PCB(/) Reversal sensor Pre-registration roller paper sensor Post registration roller paper sensor Separation sensor Skew sensor S1 S S3 S4 S5 Comparator circuit Comparator circuit Comparator circuit Comparator circuit Comparator circuit +5V +5V +5V J J J J135 J133 J13 J131 J14-B1 -B4 -B3 -B J J V TNSAJ TNS +5V RGBSAJ RGBS RGASAJ RGAS +5V SPSAJ SPS SKSAJ SKS ADF controller PCB Reference signal for paper detection When paper is present, '0'. Reference signal for paper detection When paper is present, '0'. Reference signal for paper detection When paper is present, '0'. Reference signal for paper detection When paper is present, '0'. Reference signal for paper detection When paper is present, '0'. Original sensor (light-receiving) Original sensor (light-emitting) S J J J J140 J J14-A1 -A DTS DTSAJ When paper is present, '0'. Light intensity adjustment signal Original trailing edge sensor Paper S7 Pickup tray PCB +5V Original -9 width -10 detecting -11 switch -1 SW J51 J J V TAILSAJ TAILS SSW-0 SSW-1 SSW- SSW-3 SSW-4 Light intensity adjustment signal When paper is present, '1'. Light intensity adjustment signal When paper is present, '1'. Signal according to paper width Manual feed registration roller paper sensor S9 +5V J5 J J J V MFRGSAJ MFRGS Reference signal for paper detection When paper is present, '0'. F

62 Chapter Outputs from ADF Controller PCB -Outputs from ADF Controller PCB(1/1) Separation clutch Reversal solenoid Stopper plate solenoid (-position) Pre-reversal solenoid Delivery solenoid (-position) Reversal motor Belt motor CL M1 SL1 SL SL3 SL4 +4V +4V A A*B B* +4V +4V A M A*B B* J J J J J J J7 Reversal moter driver PCB Belt motor driver PCB J ~ J601-4~ J71 +4V J CLD* J9-1 +4V - SL1D* J9-3 +4V -4 SLD1* -5 SLD* +4V J SL3D* +4V J-1 - J6-8~ J7-8~ SL4D1* -3 SL4D* +4V +5V M1OB* M1OA* M1OB M1OA T-Vref +4V +5V MOB* MOA* MOB MOA B-Vref ADF controller PCB When '0', the separation clutch goes on. When '0', the solenoid goes on. When '0', the solenoid goes on. (position 1) When '0', the solenoid goes on. (position ) When '0', the solenoid goes on. When '0', the solenoid goes on. (position 1) When '0', the solenoid goes on. (position ) For details, see Functions. For details, see Functions Pickup motor M3 J J M3OA M3OA* M3OB M3OB* For details, see Functions. Separation motor Delivery motor M4 M J J J1 J8-1 - J-11-1 SEPM+ SEPM- +4V EJMD* For details, see Functions. For details, see Functions. FM J93 J FAN(+4V) LOCK When '1', the fan goes on. When the fan is at rest, '1'. F

63 Chapter 3 3. Basic Operation 3..1 Outline The DADF uses five motors and one clutch to pick up, separate, move, and deliver originals Name (notation) Reversal motor (M1) Belt motor (M) Pickup motor (M3) Separation motor (M4) Delivery motor (M5) Separation clutch (CL) Description Moves and reverses originals. Moves originals. Moves up/down the pickup roller. Separates originals. Delivers originals and picks up manually fed originals. Turns on/off the pull-off roller and the separation/feed drive system. Diagram of Drive ADF controller PCB Pre-reversal solenoid drive signal (SL1D) Separation motor drive signal Separation motor clock signal (SPCLK) Separation clutch drive signal (CLD) Stopper plate solenoid signal 1 (SLD1) Stopper solenoid drive signal (SLD) Pickup motor drive signal Belt motor drive signal Belt motor clock signal (BTCLK) Reversal motor drive signal Reversal solenoid drive signal (SL3D) Registration roller clock signal (TRCLK) Delivery solenoid drive signal 1 (SL4D) Delivery solenoid drive signal 1 (SL4D) Delivery motor drive signal Delivery motor clock signal (EJCLK) M4 PI SL1 CL SL SL4 M M3 PI 1 M5 PI 11 M1 SL3 PI 5 F

64 Chapter 3 Sensor Arrangement ADF controller PCB Pre-reversal paper detection signal Reversal paper detection signal Post-registration roller paper detection signal Pre-registration roller paper detection signal Separation paper detection signal (SPS)/ Skew paper detection signal (SKS) Pickup roller home position signal Pickup roller height 1 signal/ signal Left cover rear signal Left cover front signal Original sensor light emission signal Original detection signal Original placement indication light emission signal Original width detection signal Original trail edge detection signal RF open/closed detection signal Manual feeder registration paper detection signal Manual feeder placement signal Original delivery detection signal S6 (lightemitting side) PI6 PI3 PI4 S1 PI7 S4,S5 S S3 PI8, PI9 S6 (lightreceiving side) S7 SW301 PI10 PI1 S9 PI13 F

65 Chapter Outline The DADF operates in either of the following three modes; the DADF operates in response to instructions from the copier, executing appropriate modes to suit the copier's operations. The following table shows each operation mode, an outline of its operation, and its corresponding copying mode: T-3-1 No. Mode Operation Copying mode Copying operation 1 CW pickup/ delivery Pre-reversal pickup/reversal/ delivery 3 Manual feeder pickup/delivery Picks up an original, and delivers it as it is after copying. Reverses an original, picks it up, reverses it once again after copying, and delivers it. Fixed reading Picks up an original from the manual feeder, and delivers it after copying. Single-sided original to single-sided copy Signal-sided original to double-sided copy Double-sided original to double-sided copy Double-sided original to single-sided copy Manual copy Stream reading (fixed if the reproduction ratio is not between 50 % and 00 %) Fixed reading Fixed reading 3..3 CW Pickup/Delivery The following is an outline of the flow of originals. Pickup F-3-7 Scan F-3-8 Delivery F

66 Chapter Pre-Reversal/Reversal/Delivery The following is an outline of the flow of originals: Picking up Pre-reversing Feeding Copying the 1st side Moving To next page F

67 Chapter 3 From previous page Reversing Copying the nd side Delivering F

68 Chapter Manual Feeder Pickup/Delivery The following is an outline of the flow of originals: Picking up Stopping Switching back Copying Delivering F

69 Chapter Document Detection Outline The DADF is equipped with the following five types of mechanisms of detection: T-3- Item Description Sensor used (notation) Presence/absence of an Identifies the presence/absence of an original on the Original sensor (S6) original original tray. Original size 1 Identifies the size of the original placed in the original tray (as to being large-size or small-size). Original size Identifies the size of an original on the move (default size). Original in manual feeder Detects the presence/absence of an original in the manual feeder. Original trailing edge sensor (S7) Registration roller clock sensor (PI5) Manual feeder set sensor (PI1) PI1 S6 (light-emitting side) S6 (light-receiving side) S7 SW301 PI5 F

70 Chapter Detecting the Presence/Absence of an Original The presence/absence of an original in the original tray is detected by the original sensor (S6). When an original is placed on the original tray, the light from the light-emitting side of the original sensor is blocked, causing the light-receiving side of the original sensor to send the original detection signal (DTS) to the ADF controller PCB, which in response turns on the Original Set indicator. ADF controller PCB S6 (light-receiving side) When an original is detected ADF controller PCB When no original is detected ADF controller PCB S6 (light-emitting side) S6 (light-receiving side) DTS signal DTS signal S6 (light-emitting side) Light is blocked. Original S6 (light-emitting side) S6 (light-receiving side) F

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