X-COM - and X-COM S-SYSTEM Pluggable Rail-Mounted Terminal Blocks
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1 X-COM - and X-COM S-SYSTEM Pluggable Rail-Mounted Terminal Blocks
2 2
3 Contents X-COM -SYSTEM 04 Installation 07 X-COM -SYSTEM at a Glance 08 X-COM S-SYSTEM 12 Installation 14 X-COM S-SYSTEM at a Glance 16 X-COM -SYSTEM, X-COM S-SYSTEM, X-COM S-SYSTEM-MINI Female Plugs 20 X-COM S-SYSTEM for Ex Applications 22 3
4 Wide Model Range 500 V / 32 A 100 % Mismating Protection 100 % Touch-Proof Protection YOUR ADVANTAGES: During production: Pre-wired subassemblies can be tested before installation. During installation: Pre-assembled components and mismating protection save time and money even non-professionals can perform the installation. During operation and maintenance: Sub-assemblies can be replaced quickly and error-free. 4
5 X-COM -SYSTEM Prevent mismating by coding groups with the same pole numbers. Simply test via slots for test plug (2 mm Ø mm Ø) in female plugs and carrier terminal blocks. Provide mechanical protection via: Locking levers Strain relief plates and Strain relief housings Use jumpers to common female plugs and carrier terminal blocks; select pole connections remain even after the plug has been pulled out. Clearly separate and form groups using orange end plates. IRIS Certified WAGO products for railway applications are developed according to the latest standards and guidelines. This is verified through routine certifications by TÜV Süd. With the internationally recognized IRIS certification, WAGO meets the highest quality standards in railway technology. Fire Protection Polyamide PA 6.6 V0 used by WAGO as insulation corresponds with the classifications of the fire protection standards below. These must be met for compliance with railway requirements: Technical Data Connection technology: CAGE CLAMP mm V / 6 kv / 3 32 A AWG 300 V, 10 A UL Module width: 5 mm / in. X-COM -SYSTEM (5 mm spacing) is compatible with WAGO s 280 Series accessories. EN ASTM E 662 ASTM E 162 SMP 800-C The X-COM -SYSTEM meets all of the requirements of DIN EN ( railway standard ). 5
6 There Are X More Good Reasons to Use X-COM -SYSTEM Male connectors with snap-in mounting feet: Cost-saving snap-in mounting on perforated metal plates or flat surfaces Easy configuration and testing using 1-pole female plugs Pluggable potential distribution for up to 6 potentials Direct integration of electronic sub-assemblies into the system wiring X-COM -SYSTEM is rated at 500 V/32 A for 4 mm 2 (12 AWG), making it electrically compatible with heavyduty connectors of the same cross-section for up to 60 % cost savings! Streamlining Control Cabinet Installations Pre-assembled pluggable connectors save time and money in all application areas. 6
7 INSTALLATION MOUNTING CAGE CLAMP CONNECTION CAGE CLAMP CONNECTION Snap individual carrier terminal blocks onto the carrier rail and slide together. Carrier terminal block: Inserting/ removing a conductor via operating tool (3.5 x 0.5 mm blade). Female plug: Inserting/removing conductor. Operating at a 90 angle is also possible. CODING CODING TESTING Coding a female plug by removing coding finger(s). Do not remove the first and last coding fingers or use an an additional locking lever. Snapping a coding pin in the proper direction onto a carrier terminal block. Shown: Removing a coding pin from the carrier terminal block. Testing with 2 mm or 2.3 mm Ø test plugs (max. test voltage: 42 V). COMMONING COMMONING COMMONING Common carrier terminal blocks via adjacent and staggered jumpers. Use staggered jumpers for 2-conductor female plugs and miniature adjacent jumpers for 1-conductor female plugs. Commoning carrier terminal blocks with a push-in type wire, or an adjacent jumper over the end plate. Commoning supply terminal blocks (up to 10 mm 2 /8 AWG) with carrier terminal blocks via stepdown jumpers. LOCKING LEVER LOCKING LEVER REMOVAL Snapping in/removing locking lever. Securing female plug via locking lever on the terminal block side. When used as intended, female plugs shall not be connected/disconnected when live or under load. Open the assembly by laterally sliding a block via operating tool, then snap off terminal block from the rail. 7 7
8 THE X-COM FAMILY At a Glance Carrier Terminal Blocks Color 1-Cond./1-Pin 2-Pin 2-Cond./1-Pin 2-Cond./2-Pin gray internally commoned blue / / / with shield contact gray Ground carrier terminal block green yellow Disconnect carrier terminal block gray with shield contact gray Diode carrier terminal block gray Anode, right side / / Anode, left side / / LED carrier terminal block gray Anode, right side / / Anode, left side / / End plate gray orange Separator plate orange 8 **for 870 Series
9 Female Plugs, with coding fingers 1-Cond., straight, gray** 1-Cond., straight, blue** 1-Cond., angled** 2-Cond., straight 1-Cond. Female Plugs, with lateral locking lever pole / / poles / / / poles / / / Female plugs for self-assembly, see page Pin 1-Cond./1-Pin 2-Pin 1-Cond./1-Pin 2-Pin/2-Pin 2-Cond./1-Pin 2-Cond./2-Pin Function Terminal Blocks Double-Deck Terminal Blocks / / / / / / / /
10 System Accessories pole poles poles poles poles poles poles poles Component plug, e.g., fuse, diode, LED, 280 and 281 Series Electronic module, e.g., switching relay, optocoupler, 286 and 786 Series Carrier Terminal Blocks for Pluggable Modules Color 1-Cond./1-Pin 1-Cond./1-Cond. 2-Pin gray End plate gray orange Separator, oversized orange gray poles / / / poles / / / poles / / / poles / / / Male Headers with Solder Pins Gray Straight Angled With CAGE CLAMP With CAGE CLAMP and Feedthrough Flanges With CAGE CLAMP and Snap-In Flanges poles / / poles / / poles / /
11 System Accessories Adjacent jumper Alternate jumper, insulated gray = terminal block Staggered jumper, insulated, 5 mm wide 1 to 2 1 to 3 1 to 4 1 to 5 1 to 6 1 to 7 1 to 8 24 A 24 A 24 A 24 A 24 A 24 A 24 A Push-in type wire jumper, insulated, 0.75 mm 2 conductor size 60 mm 110 mm 250 mm 9 A 9 A 9 A Push-in type jumper bar, insulated, light gray** Push-in type jumper bar, insulated, light gray** Test plug module, can be snapped together, 5 mm wide Spacer module, can be snapped together, 5 mm wide Test plug, with 500 mm cable Test plug adapter for test plug Operating tool, for female plugs and male connectors with CAGE CLAMP Note: Only applicable for 1-conductor female plugs and male connectors 2-pole 3-pole 4-pole 5-pole 6-pole 7-pole 8-pole 9-pole 10-pole 1 to 3 1 to 4 1 to 5 1 to 6 1 to 7 1 to 8 1 to 9 1 to gray gray red 2 mm Ø yellow 2.3 mm Ø Pliers Operating lever 2.3 mm Ø System Accessories Pin cover with miniature WSB marker slot*** Jumper cover for 1-conductor female plugs Protective warning marker, with high-voltage symbol, for 5 terminal blocks Insulation stop, 5 pcs/strip Coding pins for female plugs*** Miniature WSB Quick marking cards, 10 strips with 10 markers each gray orange gray yellow white 0.08 light gray 0.2 mm 2 dark gray mm mm (769 Series) (870 Series) (870 Series) (870 Series) (870 Series) orange plain 5 mm Disconnect lock Locking lever, 1-pole gray orange Screwless end stop, for DIN-35 rail gray 6 mm wide Locking lever, 2-pole gray orange Screwless end stop, for DIN-35 rail gray 10 mm wide **only for 870 Series ***also for 870 Series 11
12 X-COM S - SYSTEM Safety against unintentional disconnection via locking levers for female plugs 2-conductor female plugs Save space via 3.5 mm terminal blocks and plugs Clear identification via multi-line printing of marking strips and WMB markers Prevent mismating by coding groups with the same pole numbers Clearly separate and form groups using orange end plates Thanks to an identical profile, the pluggable X-COM S-SYSTEM and TOPJOB S Rail-Mount Terminal Blocks are compatible. This benefits X-COM S-SYSTEM users, for example, by providing access to a wide range of commoning and marking accessories used by TOPJOB S Rail-Mounted Terminal Blocks. Both of these systems can be combined and customized to meet your specific needs. X-COM S-SYSTEM is available in two different terminal block widths: 3.5 mm for conductors up to 1.5 mm 2 and 5.2 mm for conductors up to 4 mm 2 Technical Data Connection technology: Push-in CAGE CLAMP 2020 Series: Terminate conductors up to 4 mm 2 (12 AWG) in a terminal block width of just 5.2 mm 2020 Series: Terminate conductors up to 1.5 mm 2 (16 AWG) in a terminal block width of just 3.5 mm IRIS Certified WAGO solutions for railway applications are developed according to the latest standards and guidelines. This is verified through routine certifications by TÜV Süd. With the internationally recognized IRIS certification, WAGO meets the highest quality standards in railway technology. Fire Protection Polyamide PA 6.6 V0 used by WAGO as insulation corresponds with the classifications of the fire protection standards below. These must be met for compliance with railway requirements: EN ASTM E 662 ASTM E 162 SMP 800-C Compatible with TOPJOB S rail-mounted terminal block accessories 12
13 3.5 mm and Wider Up to 690 V / 32 A 100 % Mismating Protection 100 % Touch-Proof Protection YOUR ADVANTAGES: Push-in CAGE CLAMP enables solid conductors to be connected by simply pushing them into the unit During production: Pre-wired subassemblies can be tested before installation During installation: Pre-assembled components and mismating protection save time and money even non-professionals can perform the installation During operation and maintenance: Sub-assemblies can be replaced quickly and error-free 13
14 INSTALLATION COMMONING Commoning X-COM S Terminal Blocks with TOPJOB S Jumpers: an end plate provides connection to TOPJOB S Terminal Blocks and 2022 Series Terminal Blocks are combinable. Jumper slots are on the same level for both series. TOUCH-PROOF PROTECTION LOCKING LEVER LOCKING LEVER Carrier terminal blocks and female plugs are touch-proof. Slide the locking lever into position. Female plugs can be individually locked. CODING CODING TESTING Remove the coding finger using a cutting tool. Insert coding pin into the corresponding slot and twist it off. Test plug adapter for 4 mm test plugs or banana plugs also suitable for X-COM S-MINI Terminal Blocks. MARKING MARKING REMOVAL Clear marking via large marking area Additional marking option via snap-on type adapter Separate terminal block assembly and slide individual terminal blocks laterally using an operating tool. 14 When used as intended, female plugs shall not be connected/disconnected when live or under load.
15 DOUBLE SPACE SAVINGS: X-COM S-MINI Terminal Blocks (3.5 mm wide) and Double-Deck Terminal Blocks 15
16 THE X-COM S FAMILY At a Glance 2020 Series Female Plugs, with coding fingers Color 1-Conductor 2-Conductor 2 poles gray poles An appropriate end plate must be applied to the carrier terminal block after each female plug. 15 poles Series Color Carrier Blocks, 1-cond./1-pin Carrier Blocks, 2-cond./1-pin Carrier Blocks, 2-cond./2-pin Double-Deck Carrier Blocks, 1-cond./1-pin, with/without marker carrier Double-Deck Carrier Terminal Blocks, 2-conductor/2-pin, internally commoned, with/without marker carrier gray L/L / / N/L / L/N / PE/N / PE/L / blue N / / green-yellow PE / / End plate gray orange Additional versions can be found in our Full Line Catalog, Volume 1, or online at: 16
17 2022 Series Female Plugs, with coding fingers Color 1-Conductor 1 pole gray poles Item numbers for the different versions can be found in our Full Line 15 poles Catalog, Volume 1. 1 pole blue 1 pole green yellow / poles green yellow / Item numbers for versions equipped with a locking lever and/or strain relief plate can be found in our Full Line Catalog, Volume Series Color Carrier Blocks, 1-cond./1-pin Carrier Blocks, 2-cond./1-pin Carrier Blocks, 2-cond./2-pin Double-Deck Carrier Blocks, 1-cond./1-pin, with/without marker carrier Double-Deck Carrier Blocks, 2-cond./2-pin internally commoned, with/without marker carrier gray L/L / / N/L / / L/N / / PE/N / PE/L / blue N / green-yellow PE / End plate gray orange
18 X-COM S-SYSTEM-MINI 1-Female Plugs, with a factory-equipped strain relief plate System Accessories, 2020 Series 2 poles / (2 3 poles) 3 poles / (2 3 poles) 4 poles / (4 6 poles) 7 poles / (7 9 poles) Push-in type jumper bar, insulated, light gray 2-pole 3-pole 4-pole 5-pole 6-pole 7-pole 8-pole 9-pole 10-pole poles / (10 15 poles) 15 poles / (10 15 poles) 2-Female Plugs, with a factory-equipped strain relief plate Push-in type jumper bar, insulated, light gray 1 to 3 1 to 4 1 to 5 1 to 6 1 to 7 1 to 8 1 to 9 1 to poles / (2 3 poles) 3 poles / (2 3 poles) 4 poles / (4 6 poles) 7 poles / (7 9 poles) 10 poles / (10 15 poles) 15 poles / (10 15 poles) Carrier with 6 coding pins, for coding female plugs WMB Multi marking system,10 strips with 10 markers per card WMB Inline, 2300 WMB markers (3.5 mm) on roll orange plain for 3.5 mm terminal block width plain X-COM S-SYSTEM 1-Female Plugs, with a factory-equipped strain relief plate 1 pole / poles / poles / poles / poles / poles / poles / poles / poles / poles / poles / poles / poles / poles / poles / Double-deck marker carrier, pivoting Protective warning marker, with high-voltage symbol, for 5 terminal blocks gray yellow Test pin 1 mm Ø
19 System Accessories, 2022 Series System Accessories, 2020/2022 Series Push-in type jumper bar, insulated, light gray Push-in type jumper bar, insulated, light gray 2-pole 3-pole 4-pole 5-pole 6-pole 7-pole 8-pole 9-pole 10-pole 1 to 3 1 to 4 1 to 5 1 to 6 1 to 7 1 to 8 1 to 9 1 to Testing tap Strain relief plate Locking lever Locking lever gray orange gray orange gray for max. 2.5 mm mm wide 12.5 mm wide 25 mm wide 35 mm wide 55 mm wide 75 mm wide 9.6 mm wide 4.8 mm wide Double-deck vertical jumper, insulated, light gray Carrier with 6 coding pins, for coding female plugs WMB Multi marking system,10 strips with 10 markers per card 24 A orange plain stretchable, mm WMB Multi marking system, 10 strips with 10 markers per card Marking strip, plain, 50 m roll Screwless end stop, for DIN-35 rail plain for 3.5 mm terminal block width white 11 mm wide gray 6 mm wide Double-deck marker carrier, pivoting Protective warning marker, with high-voltage symbol, for 5 terminal blocks Insulation stop, 5 pcs/strip WMB Inline, 1500 WMB markers (5 mm) on roll gray yellow light gray plain mm stretchable, mm Marker carrier Screwless end stop, for DIN-35 rail Operating tool, with a partially insulated shaft gray 10 mm wide Type 1, (2.5 x 0.4) mm blade Type 2, (3.5 x 0.5) mm blade (3.5 x 0.5) mm blade, short Type 2, (3.5 x 0.5) mm blade, short, angled Type 1, (2.5 x 0.4) mm blade, short Type 1, (2.5 x 0.4) mm blade, short, angled
20 FEMALE PLUGS FOR SELF- WAGO s modular female plugs can be customized for applications requiring X-COM -SYSTEM Example: 5-Pole, 1-Conductor X-COM -SYSTEM Female Plug Base Module with Integrated End Plate, / Center Module, / Center Modules, End Module, A self-assembled X-COM -SYSTEM Female Plug consists of: One base module with an integrated end plate Up to 13 center modules (corresponding to a 15-pole female plug = maximum pole number) One end module 1-Conductor End Module 1-Conductor End Module, Angled 2-Conductor End Module gray blue / / / green yellow / / / Conductor Center Module 1-Conductor Center Module, Angled 2-Conductor Center Module gray blue / / / green yellow / / / Conductor Base Module 1-Conductor Base Module, Angled 2-Conductor Base Module gray blue / / / green yellow / / / Pre-Assembled Female Plugs X-COM -SYSTEM, 769 Series, 1-Conductor Female Plugs 20 3 poles 5 poles with ground base module + blue center module / / with ground end module + blue center module / / with ground base module / with ground end module /
21 ASSEMBLY varying numbers of poles. For example, when designing prototypes. X-COM S-SYSTEM Example: 5-Pole, 1-Conductor X-COM S-SYSTEM Female Plug X-COM S-SYSTEM-MINI Example: 5-Pole, 1-Conductor X-COM S-SYSTEM-MINI Female Plug Base Module with Integrated End Plate, Center Module, Center Modules, End Module, Base Module with End Plate, End Module, End Module, A self-assembled X-COM S-SYSTEM Female Plug consists of: One base module with an integrated end plate Up to 13 center modules One end module X-COM S- SYSTEM 2022 Series 1-Conductor End Module 1-Conductor Center Module 1-Conductor Base Module gray blue green yellow A self-assembled X-COM S-SYSTEM-MINI Female Plug consists of: One base module with an end plate Up to 14 end modules X-COM S- SYSTEM-MINI 2020 Series 1-Conductor End Module 1-Conductor 2-Conductor Base Module End Module 2-Conductor Base Module gray blue green yellow Pre-Assembled Female Plugs Examples for 1 and 2: / and / Examples for 3 and 4: / and / For more information, see Full Line Catalog, Volume 1. X-COM S-SYSTEM, 2022 Series, 1-Conductor Female Plugs X-COM S-SYSTEM-MINI, 2020 Series, 1-Conductor Female Plugs 2-Conductor Female Plugs 1 with ground base module + blue center module 2 with ground end module + blue center module 3 with ground base module 4 with ground end module 3 poles 5 poles 3 poles 5 poles 3 poles 5 poles / / / / / / / / / / / / / / / / / / / / / / / /
22 X-COM S-SYSTEM For Ex Applications X-COM S-SYSTEM is also available as an Ex variant. This variant is non-sparking ( na type of protection) and approved for use in Zone 2 hazardous areas. WAGO s pluggable rail-mounted terminal block system simplifies component replacement, minimizes the time and expense for system wiring, prevents wiring errors and ultimately reduces the downtime of sensitive equipment. It is the first system providing the Ex na protection type that can be used in hazardous areas. Complete modules can be easily and quickly exchanged, expensive on-site installations are no longer necessary it is a cost-saving and maintenance-friendly alternative. Ex sign and extended item number / are printed on the side of both carrier terminal blocks and female plugs with Ex approval. With a maximum conductor size of 2.5 mm² (14 AWG), they are designed for a nominal current of 20 A. Shorter locking levers (factory-mounted) make accidental disconnection more difficult, while providing additional safety. n refers to an ignition protection class in Zone 2: This zone covers areas in which a dangerous, explosive atmosphere consisting of gases, vapors or dust is unlikely to exist or will only persist for a short period if it does. A means: non-sparking (function modules without relays/switches) 22
23 X-COM S-SYSTEM, Ex na, 2022 Series 32,5 mm/ 1.28 in 32,5 mm/ 1.28 in 32,5 mm/ 1.28 in 28,6 mm/1.13 in 39,2 mm/1.55 in 48,5 mm/1.91 in 59,2 mm/2.33 in 46,6 mm/1.83 in 86,2 mm/3.39 in Color 1-Cond./1-Pin Carrier Terminal Block 2-Cond./1-Pin Carrier Terminal Block 2-Cond./2-Pin Carrier Terminal Block gray / / / blue / / / green yellow / / / ,3 mm/2.02 in 61,4 mm/2.41 in 51,3 mm/2.02 in 61,4 mm/2.41 in 51,3 mm/2.02 in 61,4 mm/2.41 in 46,9 mm/1.85 in 80,1 mm/3.15 in 46,9 mm/1.85 in 80,1 mm/3.15 in 46,9 mm/1.85 in 80,1 mm/3.15 in Color 1-Cond./1-Pin Double-Deck Carrier Block, Through/Through Terminal Block, without marker carrier 1-Cond./1-Pin Double-Deck Carrier Block, Through/Through Terminal Block, with marker carrier 2-Cond./2-Pin Double-Deck Carrier Block, 2-Cond./2-Pin Ground Conductor Block, without marker carrier, internally commoned gray / blue / green yellow / Pol 1 Pol 1 Pol 1 1-Conductor Female Plug, with shorter locking lever 1-Conductor Female Plug, with shorter locking lever and ground base module 1-Conductor Female Plug, with shorter locking lever and ground end module 2 poles / poles / / / / / poles / / / / / poles / / / / / poles / / / / / poles / poles /
24 WAGO Kontakttechnik GmbH & Co. KG Postfach Minden Hansastraße Minden Headquarters / Sales / Order Service / Fax / / X-COM BROCHURE 3.2 US / Printed in Germany Subject to design changes WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbh Copyright WAGO Kontakttechnik GmbH & Co. KG All rights reserved. The content and structure of the WAGO websites, catalogs, videos, and other WAGO media are subject to copyright. Distribution or modification to the contents of these pages and videos is prohibited. Furthermore, the content may neither be copied nor made available to third parties for commercial purposes. Also subject to copyright are the images and videos that were made available to WAGO Kontakttechnik GmbH & Co. KG by third parties.
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