17 E A 30 F1 XX X X = Standard 1 = Fast Lead

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1 Parts Manual Ersatzteil Liste 7EA(..)F... Series with Flush Socket (EN) Electronically Controlled Nutsetters, with brushless dc electric motor, tool memory, resolver, transducer (DE) Elektronisch gesteuerter Elktro-Schrauber, mit büsterenlosem Elektromotor, Winkelgeber und Drehmomentaufnehmer. All tools must be used with Cooper Power Tools TM series or m-pro-400 series controllers for CE compliance. Note: Refer to TME-00 Controller Programming manual PL2-300 for tool set-up. 7 E A 30 F XX X X Tool Series Ouput Type 7 0 = Standard = Fast Lead Tool Style 2 = Magnetic E = Brushless electric motor Extension Tool Type 0 = Flush 4 = /2" A = Right Angle = /8" 6 = 3/4" 2 = /4" 8 = " Maximum Output Torque (Nm) 6 = 6 Nm 30 = 30 Nm Drive Socket 23 = 23 Nm EB = 5/6" MB = 8mm XX = Special EE = /2" MD = 0mm 00 = No Socket Tool Temination EF = 9/6" ME = mm 0 = First Special F = Flush Socket MF = 2mm 02 = Second Special MG = 3mm etc. MH = 4mm MI = 5mm N O R T H A M E R I C A For additional product information visit our website at Cooper Power Tools P.O. Box 40 Lexington, SC E U R O P E Cooper Power Tools GmbH & Co. Postfach 30 D-7346 Westhausen, Germany

2 Tool Overview * Power Cord 5 VAC or 230 VAC B A Tool Cable (Illustration A TME-00 Series Controller TOOL IN / OUT A B Programming notes, see PL2EN-300 Order No. Order No. Programmier-hinweise siehe PL2DE-300 Bestell-Nr. Bestell-Nr. Programming notes, see PL2FR-300 Order No. Order No. Instrucciones de programación ver PL2ES-300 Referencia Referencia Programming notes, see PL2IT-300 Order No. Order No. 7EA6FMD00 FXXXX Battery for 7EA23FMG00 FXXXX Batterie für 7EA30FMD00 FXXXX Battery for TME Batería del Battery for (*) Power Cords (one furnished as standard) 5 VAC USA VAC USA VAC Europe Optional Tool Cables (see page 5): Extension Cable XXX Swivel Cable XXX Tool Cable XXX TME-00 Series Controller Supply Voltage EN DE PT ES Order Number Bestell-Nr. Order Number Referencia 5 VAC TME--5-U TME--5-D TME--5-P TME--5-S 5 VAC TME-2-5-U TME-2-5-D TME-2-5-P TME-2-5-S 230 VAC TME--30-U TME--30-D TME--30-P TME--30-S 230 VAC TME-2-30-U TME-2-30-D TME-2-30-P TME-2-30-S Page 2

3 Technical Data EN: Dimensions DE: Abmessugen FR: Dimensions ES: Dimensión IT: Dimensiones inches (mm) 5.97 (406) 3.68 (93.5).53 (38.9).09 (27.7).47 (37.3).68 (42.7) Suspension Bail Tool Cable.08 (27.4) 7EA6Fxxxx, 7EA23Fxxxx, 7EA30Fxxxx 4.67 (9).99 (50.5) 3.42 (86.9) Swivel Cable Assembly 330 Swivel (shown in center position) Page 3

4 A Handle Assembly Black Connector (4 Pin) Red Connector (4 Pin) Off Aus Fermé Apadado Spento See Service Notes Page 4

5 Illustration "A" - Handle Assembly Ref. Number # Kit EN DE FR ES IT Description Benennung Designation Descripción Descrizione K Pin Stift Goujon Pasador Spina K Switch Spring Druckfeder Ressort de comp Resorte Molla K Screw Gewindestift Vis Tornillo Vite 4 B59V K Screw Gewindestift Vis Tornillo Vite 5 W5 K Lock Washer Dichtscheibe Rondelle frein Rondella di Arandela de presión bloccaggio K Pin Stift Goujon Pasador Spina 7 09 K Steel Ball Stahlkugel Bloom d acier Bola de acero Sfera in acciaio K O-Ring O-Ring Joint torique Anillo O Anello ad O K Switch Actuator Hebel Levier Palanca Leva K Switch Spring Druckfeder Ressort de comp Resorte Molla K Reverse Spring Druckfeder Ressort de comp Resorte Molla K Fwd/Rev Spring Druckfeder Ressort de comp Resorte Molla 3 F Start/Reverse Switch Schalter Interrupteur Interruptor Interruttore Switch Holder Gehäuse Corps Caja Corpo Handle Handgriff Poignée Manija Impugnatura Handle Sleeve Griffhülse Manchon de Manguito de la Rivestimento poignée manija impugnatura Connector Sleeve Hülse Douille Manguito Manicotto Reverse Actuator Umschaltring Anneau de Anello di Anillo de inversión renversement reversibilità Light Ring Asm. LED-Ring kpl. Asm Del Anillo del ASM D'Anneau de ASM Dell'Anello del LED. LED. LED Retainer Nut Gewindering Ecrou de retenue Tuerca de retención Dado di fissaggio Tool Cable (optional length) M meter Cable Kabel Câble Cable Cavo M 2 meter Cable Kabel Câble Cable Cavo M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo M 5 meter Cable Kabel Câble Cable Cavo M 50 meter Cable Kabel Câble Cable Cavo Swivel Cable (optional length) M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo M 5 meter Cable Kabel Câble Cable Cavo M 50 meter Cable Kabel Câble Cable Cavo Tool Cable Extension (optional length) M 3 meter Cable Kabel Câble Cable Cavo M 6 meter Cable Kabel Câble Cable Cavo M 8 meter Cable Kabel Câble Cable Cavo M 0 meter Cable Kabel Câble Cable Cavo M 5 meter Cable Kabel Câble Cable Cavo M 50 meter Cable Kabel Câble Cable Cavo Repair Kits: K 3030 Handle Kit Satz Ensemble Juego Corredo (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Page 5

6 B Motor Assembly Brown (4 pin) White (2 pin) White (4 pin) 3 3 Brown (4 pin) Tool Memory White (2 pin) Transducer Amplifier <4> <5> See Illust. A 7 Black (4 pin) Switch Ground White (4 pin) Transducer Red (4 pin) Light Ring To Board Loctite 242 Part ID Stamped on this End See Service Notes Loctite 242 Page 6

7 Illustration "B" - Motor, Transducer & Housing Assembly Ref. Number # Kits EN DE FR ES IT Description Benennung Designation Descripción Descrizione 7-5 K2 Screw Gewindestift Vis Tornillo Vite K2 Wave Washer Wellenförmige unterlegscheibe Rondelle en onde Arandela ondulada Rondella ondulata K2 Stand Off (5/6") Distanzstück Séparateur Separador Neutralizzatore K2 Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio K2 Screw Gewindestift Vis Tornillo Vite K2 Extension Pinion Ritzelgetriebe Pignon Ingranaggio a Piñon diferencial d entraînement pignone Motor Spacer Distanzstück Entretoise Espaciador Distanziale Motor Assembly Motorbaugruppe Ensemble du moteur Ensamblaje del motor Gruppo motore Pinion Adapter Zwischenstück Adaptateur Adaptador Adattatore 0 Table "B" Transducer Asm. Energieumwandler Transducteur Transductor Trasduttore 0909 Suspension Bail Aufhängebügel Etrier de suspension Estribo de la Staffa di suspensión sospensione Housing Gehäuse Corps Caja Corpo Repair Kits: K2 303 Motor Kit Satz Ensemble Juego Corredo (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Table "B" Index # Description Qty. 7EA6Fxxxx Qty. 7EA23Fxxxx Qty. 7EA30Fxxxx 0 Transducer Nm Nm Nm Page 7

8 C Double Stage Gearing See Illust. B <0> Loctite 242 Off Aus Fermé Apagado Spento 4 5 See Service Notes Page 8

9 Illustration "C" - Double Stage Gearing Ref. Number # Kit EN DE FR ES IT Description Benennung Designation Descripción Descrizione K3 O-Ring O-Ring Joint torique Anillo O Anello ad O K3 Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello di fissaggio K3 Thrust Washer Druckscheibe Rondelle de butée Arandela de empuje Rondella di spinta K3 Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli 5 Table "C" 3 K4 Planet Gear Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite K4 Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli K5 Planet Pin Planetenradzapfen Goujon à satellite Pasador de piñon satélite Spina planetario 8 Table "C" 3 K5 Planet Gear Planetengetriebe Pignon satellite Piñon satélite Ingranaggio satellite K5 Needle Bearing Nadellager Roulement à aiguilles Cojinete de agujas Cuscinetto a rulli 0 Table "C" Slip On Gear Steckritzel Pignon coulissant Engranaje de deslizamiento Ingranaggio slittante Table "C" Planet Carrier Asm. Planetenradträgerge Assemblage de Ensamblaje de häuse porte planète portador planetario Gruppo portasatellite 2 Table "C" Planet Carrier Planetentraeger Porte planète Portador planetario Portasatellite Adapter Zwischenstück Adaptateur Adaptador Adattatore Front Nut Mutter Ecrou Tuerca Dado Washer Scheibe Rondelle Arandela Rondella Ring Gear Zahnkreis Couronne dentée Engranaje de anillos Guarnizione ingranaggio Repair Kits K Gearing Kit Satz Ensemble Juego Corredo K4 Table "C" Idler Gear Kit Satz Ensemble Juego Corredo K5 Table "C" Idler Gear Kit Satz Ensemble Juego Corredo (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Table "C" Index # Description Qty. 7EA6FMD00 Qty. 7EA23FMG00 Qty. 7EA30FMD00 K4 Idler Gear Kit K5 Idler Gear Kit Planet Gear (7T) (7T) (2T) 8 Planet Gear (7T) (20T) (7T) 0 Slip On Gear Planet Carrier Asm Planet Carrier (T) Teeth / Zähne / Dents / Dientes / Dente Page 9

10 D Flush Socket Angle Head (Code Fxxxx) Loctite See Service Notes Page 0

11 Illustration "D" - Flush Socket Angle Head (Code Fxxxx) Ref. Number # Kit EN DE FR ES IT Description Benennung Designation Descripción Descrizione 5435 K8 Wire Ring Clip Klipp Agrafe Presilla Graffa K8 Retaining Ring Sicherungsring Anneau de fixation Anillo de retención Anello difissaggio K8 Ball Bearing Kugellager R oulem entà billes C ojinete de bolas C uscinetto a sfera K8 Shim (.005") Unterlegstück C ale Calzo Spessore K8 Needle Bearing N adellager R oulem entà aiguilles Cojinete de agujas C uscinetto a rulli K8 Needle Bearing N adellager R oulem entà aiguilles Cojinete de agujas C uscinetto a rulli K8 Plug Buchse Bouchon Tapón Spina K8 Flanged Nut Mutter Ecrou Tuerca D ado K8 Shim (.002") Unterlegstück C ale Calzo Spessore K8 Ball Bearing Kugellager R oulem entà billes C ojinete de bolas C uscinetto a sfera K8 O-Ring O-R ing Jointtorique Anillo O Anello ad O K9 Pinion Gear Ritzelgetriebe Pignon Ingranaggio a Piñon diferencial d entraînem ent pignone K9 Bevel Gear Kegelrad Engrenage conique Engranaje cónico Ingranaggio conico Lock Nut Ü berwurfm utter C ontre-ecrou molete Tuerca de fijación D ado dibloccaggio Knotched Adapter Zw ischenstück Adaptateur Adaptador Adattatore Drive Adapter Zw ischenstück Adaptateur Adaptador Adattatore Angle Housing Winkelkopfgehäuse C age d équerre Alojam iento angular Corpo testina angolare Retainer Nut Gewindering Ecrou de retenue Tuerca de retención D ado difissaggio Output Spindle Spindel Arbre H usillo M andrino Repair Kit K Angle Head Kit Satz Ensemble Juego Corredo K Bevel Gear Kit Satz Ensemble Juego Corredo (#) Quantity / Stückzahl / Quantité / Cantidad / Quantità Page

12 Service Notes Illustration A Index Number Tightening Torque Anzugsmoment Tightening Torque Torsión de Apriete Tightening Torque Ft-Lbs (in-lbs) Nm 4 (0-4) B 5 (50-75) C D 2 Illustration A Illustrations C EN: Idler Gears DE: Zwischenzahnrad FR: Engrenage secondaire ES: Engranaje secundario IT: Ingranaggio intermedio EN: Pinion Gears DE: Ritzelgetriebe FR: Pignon d entraînement ES: Piñon diferencial IT: Ingranaggio a pignone Illustration D pound (0.45 kg) ounce (56.7 grams) EN: Grease DE: Schmiermittel FR: Graisse ES: Grasa IT: Grasso EN: Ring Gears DE: Zahnkreis FR: Couronne dentée ES: Engranaje de anillos IT: Guarnizione ingranaggio Molykote Molykote EN: Insert Spring into Switch Actuator as shown DE: Stellen Sie Feder in Schalter Stellglied. FR: Le ressort d'endroit dans le mécanisme de positionnement de commutateur. ES: La primavera del lugar en el activador de interruptor. IT: La primavera di luogo nell'attuatore di interruttore. 3 Illustration B Molykote ounce tube 5 Illustrations C, D EN: Adjustable Spanner Wrench DE: Stellschlüssel FR: Clé de réglage ES: Llave ajustable IT: Chiave di regolazione EN: Pin - 3/6 DE: Stift mm FR: Goupille cylindrique mm ES: Pasador mm IT: Spina mm C-4 EN: Transducers are not interchangeable, check part number. DE: Transducer sind nicht austauschbar, Kontrolle Teilnummer. FR: Les transducteurs ne sont pas interchangeables, le numéro de partie de chèque. ES: Los transductores no son intercambiables, el número de la parte de cheque. IT: I trasduttori non sono intercambiabili, il numero di parte di assegno. EN: Off DE: Aus FR: Fermé ES: Apagado IT: Spento Tighten or remove front Nut with an adjustable spanner wrench (3/6 Pins). Page 2

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16 Cooper Power Tools Cooper Power Tools GmbH & Co. P.O. Box 40 Postfach 30 Lexington, SC D-7346 Westhausen USA Germany Toll Free: Phone: (49) Fax: Fax: (49)