TUNE-UP - DIESEL Isuzu Trooper II IDENTIFICATION ENGINE IDENTIFICATION TESTING ENGINE COMPRESSION ADJUSTMENTS VALVE CLEARANCE
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1 TUNE-UP - DIESEL 1986 Isuzu Trooper II 1986 Isuzu Diesel 4 Tune-Up TUNE-UP P UP 2.2L, 2.2L Turbo, Trooper II 2.2L Turbo IDENTIFICATION ENGINE IDENTIFICATION Engine serial number is stamped on front part of cylinder block near water pump. ENGINE CODES Code P UP 2.2L Except Turbo... C L Turbo... C223T Trooper II (2.2L Turbo)... C223T TESTING ENGINE COMPRESSION 1) Warm engine to normal operating temperature. Remove sensing resistor, glow plug connectors, glow plugs and fuel cut solenoid connector. Disconnect fusible link wire of "Quick Start" system at harness connector. 2) Install Compression Gauge Adapter (J 29762) and compression gauge. Operate starter and read compression at 200 RPM. COMPRESSION SPECIFICATIONS TABLE Specification Compression Ratio :1 Compression Pressure Normal (New Engine) psi (31 kg/cm ) Minimum psi (28 kg/cm ) ADJUSTMENTS VALVE CLEARANCE CAUTION: Before adjusting valves, check rocker arm shaft bracket bolts for looseness. Tighten to 9-17 ft. lbs. (13-23 N.m.) 1) Rotate crankshaft until No. 1 piston is at TDC of compression stroke. Measure valve clearance between adjusting screw and valve stem end cap. With No. 1 piston at TDC, adjust intake valves on cylinders No. 1 and 2 and exhaust valves on cylinders No. 1 and 3. 2) Rotate crankshaft one complete revolution until No. 4 piston is at TDC of compression stroke. Adjust intake valves on cylinders No. 3 and 4 and exhaust valves on cylinders No. 2 and 4.
2 VALVE CLEARANCE SPECIFICATIONS TABLE Intake: In. (mm) Exhaust: In. (mm) Hot (.37) (.37) Cold (.40) (.40) VALVE ARRANGEMENT * E-I-I-E-E-I-I-E (Front-to-rear). Fig. 1: Diesel Firing Order INJECTION PUMP TIMING 1) Ensure line on injection pump flange is aligned with line on injection pump front bracket. Bring piston in No. 1 cylinder to TDC of compression stroke. With timing belt cover removed, ensure timing belt is properly tensioned and timing marks are aligned. 2) Disconnect injection pipe from pump. Remove distributor head screw and gasket. Install Dial Indicator (J 28827) on pump. Adjust lift to approximately.04" (1 mm). Bring piston in No. 1 cylinder to a point degrees BTDC.
3 Fig. 2: Injection Pump Timing Marks 3) Calibrate dial indicator to Zero. Turn crankshaft (in direction of normal rotation) until 15 degrees BTDC (13 degrees BTDC for Calif. models) notch on damper pulley is in alignment with pointer. Read dial indicator. 4) Dial indicator reading must be.020" (.5 mm). If reading is not within specifications, hold crankshaft at 15 degrees BTDC (13 degrees BTDC for Calif. models). Loosen nuts on injection pump flange. Move injection pump until dial indicator reading is.020" (.5 mm) IDLE SPEED 1) Set parking brake, block drive wheels and place transmission in "NEUTRAL" or "PARK". With A/C off (if equipped) and air cleaner installed, start engine and run until normal operating temperature is reached. 2) Connect tachometer and check idle speed. If idle speed is correct, loosen idle speed adjusting screw lock nut and turn adjusting screw to reach correct idle speed. Tighten lock nut. IDLE SPEED SPECIFICATIONS TABLE RPM
4 Man. Trans Auto. Trans FAST IDLE 1) Start engine and run until normal operating temperature is reached. Connect Tachometer (J 28885). Disconnect hose Nos. 1 and 2 from vacuum switch valve. See Fig. 3. Connect hoses together using a pipe or tube. Fig. 3: Isuzu Diesel Fast Idle Vacuum Hose Removal 2) Check fast idle speed. If fast idle speed is incorrect, loosen adjusting lock nut 4. See Fig. 4. Adjust screw.
5 Fig. 4: Isuzu Diesel Fast Idle Speed Adjustment Locations FAST IDLE SPEED SPECIFICATIONS TABLE RPM All Models SERVICING EMISSION CONTROL See EMISSIONS Section. SPECIFICATIONS FUEL SYSTEM Fuel Injection All Isuzu diesel models use Bosch mechanical diesel fuel injections
6 BATTERY BATTERY SPECIFICATIONS TABLE Amp Hr. Rating All Models STARTER All Isuzu diesel models use Hitachi starters. STARTER SPECIFICATIONS TABLE Volts Amps Test RPM All Models ALTERNATOR All Isuzu diesel models use Hitachi alternators. ALTERNATOR SPECIFICATIONS TABLE Rated Amp Output All Models ALTERNATOR REGULATOR All Isuzu diesel models use Hitachi alternator regulators. REGULATOR OPERATING 68 F (20 Voltage All Models C) SERVICE INTERVALS REPLACEMENT INTERVALS Component Interval (Miles) Air Filter... 30,000 Fuel Filter... 30,000 Oil Filter BELT ADJUSTMENT BELT ADJUSTMENT (1) Deflection: In. (mm) All Belts... 3/8 (10)
7 (1) - Measured between longest span and depressed with firm thumb pressure. CAPACITIES FLUID CAPACITIES Quantity Crankcase (Includes Filter) qts. (6.0L) Cooling System Man. Trans qts. (9.0L) Auto. Trans qts. (10.6L) Man. Trans. (SAE 30) 4-Speed pts. (1.3L) 5-Speed pts. (1.6L) Auto. Trans. (Dexron II) qts. (6.3L) Transfer Case (SAE 30) pts. (2.5L) Rear Differential (SAE 90) pts. (1.3L) Front Differential (SAE 90) pts. (.8L) Fuel Tank P UP Short Bed gals. (50.0L) Long Bed gals. (72.4L) Trooper II gals. (86.7L)
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