Part No Revised May 2002

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1 Part No Revised May 2002 Electronic Tornado Deluxe Whirlwind X15 Instruction Manual Model #3015A, #3015AX, #3005E, 3005XE, #3008E, #3008XE, #3007E, #3007XE, #3009E, and #3009XE Cincinnati, OH USA

2 Safety Precautions 2

INTRODUCTION Your Floss Machine warranty is described on the back page of this manual. This does NOT cover the ribbons, bands or motor bearings since, they can be damaged by the operator.

3 INTRODUCTION Your Floss Machine warranty is described on the back page of this manual. This does NOT cover the ribbons, bands or motor bearings since, they can be damaged by the operator. After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty also does not cover damage that occurs in transit or damage caused by abuse or consequential damage due to the operation of this machine, since it is beyond our control. ELECTRICAL REQUIREMENTS The GOLD MEDAL 3015A and 3015L requires a 15 amp, 120 volt, 60 cycle standard wall receptacle. The 3005E requires 30 amp, 120 volt standard wall receptacle. The 3008E requires 30 amp, 120 volt standard wall receptacle. The 3015AX requires 8.5 amp, 230 volt, 50 cycle. The 3005XE and 3008XE requires a 13 amp, 230 volt, 50 cycle. The power supply cord is equipped with a machine ground (the tubular prong on the male plug). For safety, always plug the machine into a grounded receptacle, which has been tested for proper polarity to insure electrical safety. BEFORE PLUGGING IN THE MACHINE Remove all padding and restraints. Remove the four shipping brackets located around the motor mount casting. This will allow the motor mount casting to float freely on the springs. Make sure the floss ribbon (heating element) located inside the head assembly has not shaken out of the band during transportation. If the ribbon is out of the band, push it back into place manually. 3

CONTROLS AND FUNCTIONS MAIN SWITCH - Turns motor "on" or "off" and supplies current to the heat switch. HEAT SWITCH - Turns current to the heating element (ribbon) "on" or "off.

4 CONTROLS AND FUNCTIONS MAIN SWITCH - Turns motor "on" or "off" and supplies current to the heat switch. HEAT SWITCH - Turns current to the heating element (ribbon) "on" or "off." HEAT CONTROL - Increases or decreases voltage to ribbon wire heating element using a graduated dial. OPERATING INSTRUCTIONS SUGAR FOR YOUR COTTON CANDY Our ready to use FLOSSUGAR is the preferred sugar for your new cotton candy machine, but and 100% pure Cane or Beet Sugar will do just fine. Our FLOSSUGAR gives you good rich colors, and great flavors, too. It is packed in handy half-gallon sealed cartons, with E-Z pour spout for filling your machine. FLOSSUGAR comes in 8 flavors, and you can easily change colors for greatest variety, and best sales. If you want to Mix Your Ownuse our FLOSSINE, and please follow our directions. If you want a deeper color, slightly dampen the mixed sugaruse a tablespoon of water per five pounds of sugarsprinkle water over sugar, and mix well. DO NOT USE EXCESS COLORtoo much color will mess up the ribbons on your machine, and could impart a bitter taste to the candy. There is a limit as to how dark you can make cotton candy-that s because it is 98% air and we cannot color the air. Today 99% of the sugar manufactured is Extra Fine Granulated which does have some small particles which can slip through the ribbons without being melted. If this becomes objectionable, you can seek out Medium Coarse, or sanding sugars. The larger crystal size will require a little more heat to melt. Read the label on the bag of sugartoday we see some Free Flowing sugar for restaurants, and it contains cornstarch, which will burn onto your ribbons, clogging them rapidly. We have also seen some cheap offbrand sugar which is a blend of sugar and dextrose or corn syrup. This product makes very poor cotton candy. Please make sure you get good sugar for your cotton candy machine. 4

Heat Control Setting Test 1. Follow the guidelines described on page 3 for supplying power to machine. 2. With main switch still OFF, fill floss head. Always fill it 90% full with sugar.

5 Heat Control Setting Test 1. Follow the guidelines described on page 3 for supplying power to machine. 2. With main switch still OFF, fill floss head. Always fill it 90% full with sugar. This 90% level is necessary to obtain a balanced condition in the floss head. DO NOT OVERFILL! Excessive vibration will occur if overfilled. Before turning the power on, manually turn the head to balance out the sugar. This will eliminate excessive vibration of the head. Important: NEVER add sugar when motor is running. 3. Turn MAIN SWITCH and HEAT SWITCH "ON." 4. Turn heat control knob clockwise to maximum setting to initiate the fastest possible warm up. 5. The machine should start making floss in a few seconds. When the unit starts making floss, you must reduce the heat setting. Turn the heat control knob counter clockwise to eliminate smoking. If you operate the unit at "start up" setting, you will "carbonize" the ribbon. 6. Once you find the ideal setting for the HEAT CONTROL, operate with the setting near this position each time. 5

6 INSTALLATION OF FLOSS STABLIZER

MAKING FLOSS Pick a cone; if it sticks in the stack of cones, twist it off the stack. Hold an inch or two of the pointed end of the cone between two fingers and a thumb.

7 MAKING FLOSS Pick a cone; if it sticks in the stack of cones, twist it off the stack. Hold an inch or two of the pointed end of the cone between two fingers and a thumb. With a light flicking action, roll cone in the web of floss building up in the pan. Lift the cone up with the ring of floss attached and rotate the cone to wrap the floss. DO NOT roll floss while the cone is inside the pan. This will pack the floss too tightly. If the floss fails to stick to the cone, pass the cone near the spinner head to pick up a starter of melted sugar. Lift the cone out of the pan and wrap the floss with a "figure eight" movement of the hand. This leaves giant pockets and makes the final product appear larger. Make sure room humidity is not too high, or product will be "heavy". 1. Grip cone as shown. 2. Break into web of 3. Wind the sugar 4. Lift web of floss from the floss with the cone. onto the cone. pan and roll onto the cone DO NOT PUT HANDS OR OBJECTS IN ROTATING SPINNER HEAD. DO NOT FILL SPINNER HEAD WITH SUGAR WHILE IT IS ROTATING. WEAR EYE PROTECTION DO NOT PUT HANDS NEAR ROTATING SPINNER HEAD, USE FLOSS CONE TO COLLECT COTTON CANDY. 7

8 FLOATER ADJUSTMENT In operation, the floss will collect on the FLOSS STABILIZER. If the floss collects low on the stabilizer, twist the front (leading) edge of the leather floaters down. You get more lift and the floss will collect higher. Form leather floaters as shown. This creates a lifting action to float the floss higher on the outside wall of the floss pan. SHUT DOWN PROCEDURE When completing operation for the day (or any prolonged period), run all the sugar out of the floss head. When empty, turn the heat to highest position for approximately one minute to clean the band by baking off remaining sugar. NEVER put water in the floss head. 8

9 MAINTENANCE INSTRUCTIONS 9

10 FLOSS BANDS AND RIBBONS The GOLD MEDAL Floss machine is equipped with a patent pending FLOSS BAND designed to give long life, trouble-free service with little care. DO NOT scratch the band. To clean, unplug the machine and wipe with a damp cloth. GOLD MEDAL Floss Ribbons (heat elements) are made of nickel wire with insulation at the terminal point and on the lead wires. They are designed to be as reliable as the GOLD MEDAL Floss Bands: however, the ribbons must be handled carefully. DO NOT stretch the ribbon or it will not function properly. Disassembly and Removal 1. Remove all sugar from the head of the machine before disassembling. If the unit is inoperative, carefully turn the machine on its side and shake the sugar out. 2. Remove the four spinner cap retainer screws and spinner cap. In some cases, the sugar has caused the cap and band to stick together. Applying gentle pressure with the heel of the hand should free the parts for removal. 3. Remove the element lead wire retaining screws with a ¼" (9.5mm) nut driver and remove the element lead wires from the terminals in the floss head. This will allow the band and ribbons to be removed. 4. Remove the band and ribbons. If there is excessive sugar buildup, soak the band and ribbons in hot water until the sugar dissolves. When the sugar has been removed, tap the band in the palm of your hand to loosen the ribbons for removal. 5. Inspect, then clean or replace band and ribbons. The primary reason for ribbon replacement is carbon build up inside the ribbon wire from which the heating element is manufactured. If the ribbon is being cleaned only, an additional hot water soak may help remove some of the carbon buildup. 10

11 TROUBLESHOOTING LOW PRODUCTION 1. Check for excessive carbon on the ribbons. Follow the instructions for removing and cleaning band and ribbon if needed. 2. Check heat control for correct setting. 3. Check the line voltage. A primary reason for low production and poor equipment performance is low line voltage. Have an electrician check the line voltage and add new lines for all of the various equipment you have plugged into the electric circuit if there is not enough current for the requirement listed on the equipment nameplate. 4. Check the ribbons. For machines with two ribbons, one burned out or shorted ribbon will cut production in half. 5. Foreign objects in the head assembly may short out a ribbon or cause an out-of-balance condition. EXCESSIVE SMOKE 1. Check heat control setting. After warm up, equipment should make good floss at a reduced setting. Never let the machine operate with the heat so high it produces smoke or if you can smell burned sugar. This condition quickly fills the ribbon with carbonized sugar. 2. Check the product mixture being used. For best results, use nothing with a cornstarch base. 3. Check the band and ribbon for excessive sugar build up and remove if needed as described on page 9 of this manual. EXCESSIVE VIBRATION If the equipment is new, verify that shipping bolts have been loosened and packing materials were removed from the machine. When adding sugar to the floss head, always fill it 90% full to obtain a balanced condition in the head and eliminate vibration. DO NOT add sugar with motor running! Check for stretched or uneven suspension springs. Run the sugar completely out, then check for foreign objects or sugar lumps in the head assembly. 11

12 ORDERING SPARE PARTS 1. Identify the needed part by checking it against the photos, illustrations, and/or the parts list. 2. When ordering, please include part number, part name, and quantity needed. 3. Please include your model name and machine serial number (located on the machine nameplate) with your order. 4. Address all parts orders to: Parts Department Gold Medal Products Co Medallion Drive Cincinnati, Ohio or, place orders at: (513) Fax: (513) Web Page: 12

13 PARTS LIST CABINET ASSEMBLY Model #3005E Model #3008E Model #3015A Model #3007E Model #3009E Item No. Part No. Part No. Part No. Description Rubber Feet 3/4" High Power Supply Cord Handle Suspension Spring Relay Nameplate Bottom Plate * Exhaust Blower Shipping Brackets * Switch, On/Off Phase Control Knob, Electronic Heat Control Spinner Head Complete Bell Housing Tinnerman Nut (Motor Mounting) Motor 120 Volt Or 240 Volt Brush Holder Assembly * NM 42008NM 42008NM Brush Inspection Cover (2) 19 ~~ Transformer Carbon Brush (4) Heat Sink Potentiometer Surge Protector (Not Shown) Door Panel Blower Plug and Cord Finger Guard Volt Meter Strain Relief Pan Support (4) 30 ~~ Circuit Breaker * Not Shown Floss Aluminum Pan Parts: Model #3005E Model #3008E Model #3015A Model #3007E Model #3009E Item No. Part No. Part No. Part No. Description Floss Aluminum Pan Whirl Grip Stablizer Clip, Whirl Grip 13

14 FLOSS MACHINE ASSEMBLY

15 FLOSS MACHINE ASSEMBLY INSIDE

16 PARTS LIST 3015A and 3015AX HEAD ASSEMBLY Model #3015A Model #3015AX Item No. Part No. Part No. Description EX Spinner Head Complete EX Spinner Head Bottom Assembly Spinner Cap, High Capacity Lower Spinner Head Upper Spinner Head Floss Band, 5" Double (1) " Ribbon Assembly (2) /2" Head Stud Slip Ring Top Washer, Phenolic Bottom Washer, Phenolic Stud Insulator, 5/8" Stud Insulator, 1/2" Set Screw 1/4-20 Components Not Shown On Drawing Terminal Assembly Terminal Guard, Phenolic Hex Nut # Washer #10 External Tooth Leather Floater Acorn Nut 1/4-20 Nylon Set Screw, 1/ x 2 3/4" Cap Screws (4) x 1/4" Screw (Attaches Ribbon Wires) 16

17 3015A FLOSS HEAD ASSEMBLY 17

18 PARTS LIST FLOSS HEAD ASSEMBLY #3005E/XE and #3007E/XE Model # Model # Item No. 3005E/XE 3007E/XE Description Spinner Head Complete Spinner Cap Spinner Bottom ~~~ #10-24 x 2 1/4" Screw (4) ~~~ #10-24 x 3 1/8" Screw (2) 3A ~~~ #10-24 x 3" Screw (2) Leather Floaters (2) Band Insulator (2) ~~~ Double Floss Band (1) ~~~ Single Floss Band (2) Ribbon /4-20 x 2" Set Screw Head Stud Brass 3 1/2" Acorn Nut, Nylon Phenolic Terminal Guard Terminal Assembly Phenolic Insulator Terminal #8-32 x 1/4" HX HD Whizlock Hex Nut # Stud Insulator (4) Insulator Sleeve Top Washer Slip Ring (2) #10-24 X 1/2" Set Screw Center Washer Bottom Washer #10 External Tooth Waher 24 ~~~ Production Enhancer Stud Insulator 1 3/4" Stud Insulator 5/8" Stud Insulator 1 3/32" 28 ~~~ Band Insulator (2) 18

19 PARTS LIST FLOSS HEAD ASSEMBLY #3008E/XE and #3009E/XE Model #3008E/XE Model #3009E/XE Item No. Part No. Part No. Description Spinner Head Complete Spinner Cap Spinner Bottom ~~~ #10-24 x 2 1/4" Screw (2) ~~~ #10-24 x 3 3/4" Screw (2) 3A ~~~ #10-24 x 2" Screw (2) ~~~ #10-24 x 3 5/8" Screw (2) Leather Floaters (2) Band Insulator (2) ~~~ Double Floss Band ~~~ Single Floss Band (2) Ribbon (2) /4-20 x 2" Set Screw Head Stud Brass 3 1/2" Acorn Nut, Nylon Phenolic Terminal Guard Terminal Assembly Phenolic Insulator Terminal #8-32 x 1/4" HX HD Whizlock Hex Nut # Stud Insulator (4) Insulator Sleeve Top Washer Slip Ring (2) #10-24 X 1/2" Set Screw Center Washer Bottom Washer #10 External Tooth Waher 24 ~~~ Production Enhancer Stud Insulator 1 3/4" Stud Insulator 5/8" Stud Insulator 1 3/32" 28 ~~~ Band Insulator (2) 19

20 FLOSS HEAD ASSEMBLY #3005E/XE, #3008E/XE #3007E/XE, #3009E/XE FOR MODEL #3007E, #3007XE, #3009E, AND #3009XE 20

21 Wiring Diagram for Model #3015A. ELECTRICAL SCHEMATIC 21

22 ELECTRICAL SCHEMATIC Wiring Diagram for Model #3005E, #3007E, #3008E, and #3009E 22

23 Wiring Diagram for Model #3015AX. ELECTRICAL SCHEMATIC 23

24 ELECTRICAL SCHEMATIC Wiring Diagram for Model #3005XE, #3008XE, #3007XE, and #3009XE 24

25 WARRANTY WE WARRANT to the original purchaser the Gold Medal equipment sold by us to be free from defects in material or workmanship under normal use and service. Our obligation under this warranty shall be limited to the repair or replacement of any defective part for a period of six (6) months from the date of sale to the Original Purchaser with regard to labor and two (2) years with regard to parts and does not cover damage to the equipment caused by accident, alteration, improper use, voltage, abuse, or failure to follow instructions. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTIBILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. We neither assume, nor authorize any other person to assume for us, any other obligation or liability in connection with the sale of said GOLD MEDAL equipment or any part thereof. The term Original Purchaser as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS COMPANY, or their authorized distributor for the equipment. THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS COMPANY AT TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS. NOTE: This equipment is manufactured and sold for commercial use only. GOLD MEDAL PRODUCTS COMPANY Medallion Drive Cincinnati, Ohio USA 25

Super Floss Instruction Manual Model #3038 and 3038EX

Part No. 88761 Revised Aug 2003 Super Floss Instruction Manual Cincinnati, OH 45241-4807 USA Safety Precautions 2 INTRODUCTION Your Floss Machine warranty is described on the back page of this manual.