BMW Parts and Accessories Installation Instructions

Transcription

1 BMW Parts and ccessories Installation Instructions F B Retrofit Kit Onboard Monitor and Navigation System BMW X5 (E53) These installation instructions are only valid for lefthand drive (LHD) vehicles from production date 10/00 (vehicles with New Generation radio connector) which are equipped with OE555 High onboard computer. Technical and electrical knowledge is required. Installation time approx. 8 hours, which can vary according to the condition and fittings of the vehicle. Retrofit/Installation Kit no

2 Contents Chapter Page 1 Important notes on the installation of the onboard monitor and navigation system Preparatory work Parts overview Connection overview Installation and cabling diagram of the onboard monitor wiring harness Prepare function carrier in the Ipanel for installation of the onboard monitor Install onboard monitor wiring harness and onboard monitor Install onboard monitor radio Install audio unit carrier (only required in vehicles without audio unit carrier) Install navigation system Coding and finalising operations Connection description fortv function Circuit diagram, onboard monitor wiring harness...28

3 1. Important notes on the installation of the onboard monitor and navigation system Only for use within the BMW trading organisation. Installation of the onboard monitor and the navigation system may only be undertaken by a specialist workshop which has available the necessary special tools and the required manuals (maintenance, repair, diagnostic, etc.). In vehicles equipped with series telephone provision, series telephone or retrofitted series telephone, before installation of the retrofit kit of onboard monitor and navigation system takes place, the retrofit kit of the switchover module, Installation Instructions no must be installed additionally. When cables/leads are being installed, care should be taken to see that they do not get kinked or damaged. dditionally installed cables/leads should where necessary be fastened with cable straps. Item numbers relate only to the overviews or to the text at the side of the associated illustration. Electrical knowledge is required. The control cable of the onboard monitor radio/cd changer does not form part of the installation kit and must be ordered separately as per Electronics Part Catalogue (ETK) for vehicles with CD changer without DSP amplifier.the existing antenna amplifier must be replaced by an antenna amplifier for vehicles prior to production date 10/00 (vehicles without New Generation radio connector).the antenna amplifier does not form part of the installation kit and must be ordered separately as per Electronics Parts Catalogue in each case in accordance with the vehicle equipment. Subject to technical modification. Required tools and auxiliary materials MoDIC III or DIS Set of 1/2 inch socket wrenches Set of 1/4 inch socket wrenches Set of Torx socket wrenches Set of Phillips screwdrivers Set of flattip screwdrivers Set of Phillips screwdrivers, short ngle drill Set of drills Conical countersink Crimping pliers (for buttjoint connectors) Cable lamp Sidecutting pliers Utility knife Pneumatic saw Oscillating saw Flat file Universal pliers Torque wrench Textile adhesive strip Dust extractor Hot air drier EN/1

4 2. Preparatory work TIS W NO. Print out error memory Disconnect battery Dismantle decor strip on right by side of the steering column Dismantle decor strip over the glove box Unclip flap to radio compartment (no longer required) Dismantle radio (no longer required) Dismantle operating unit (no longer required) Dismantle fresh air louvre, centre Dismantle air conditioner operating unit Dismantle instrument cluster Dismantle left front seat Dismantle heating/ventilation duct under the left front seat Undo centre seatbelt attachment in the rear seat bench Dismantle rear seat bench Dismantle left side part of the rear seat back Dismantle sill strip, left front, and left rear Dismantle bottom part of the Bpillar trim panel, left Dismantle rear left trim panel of centre console Dismantle front left trim panel of centre console Dismantle trim panel of foot controls Undo instrument panel at left in the area of the air conditioner operating unit Dismantle trim panel below instrument panel Dismantle trim panel of footwell, right Dismantle sill strip, front right Dismantle pillar trim panel. lower right Dismantle trim panel, front right, of centre console Dismantle footwell lighting in rear compartment Fold back carpet, left Dismantle boot partition net and privacy roller blind Undo Cpillar trim panel Remove boot flap on left and right Dismantle support for warning triangle Dismantle roller block for loading floor on right and left (if present) Dismantle strip seal of the boot sill Dismantle Dpillar trim panel, left Dismantle ventilation louvre on left Dismantle support of ventilation louvre, left Dismantle trim panel of boot floor, left and right (if present) Dismantle floor carpet of boot (if present) Dismantle cover of spare wheel recess (if present) Dismantle trim panel, boot left Dismantle support of longitudinal carrier, rear right and left Remove spare wheel EN/2

5 2. Preparatory work TIS W NO. Remove support for supporting wedge Undo air supply system for air suspension and fold forwards (if present) Dismantle cover of allpurpose tray under the spare wheel Dismantle top inside tailgate trim panel Dismantle left and right inside trim panel of tailgate Remove outer top rear spoiler from the tailgate EN/3

6 3. Parts overview F B 1 Onboard monitor wiring harness 2 ntenna extension for GPS antenna 3 GPS antenna 4 Upper bracket of onboard monitor 5 Lower bracket of onboard monitor 6 Spreader plate 7 Plastic screw 3.5x10 (5x) 8 Selftapping screw 3.5x6.5 (3x) 9 Onboard monitor, complete 10 2way insulationpiercing connector (3x) 11 Speed nut, 4.2 mm (2x) 12 Fillister head selftapping screw with washer 4.2x19 (2x) 13 Hex nut with washer M6 (6x) 14 Onboard monitor radio EN/4

7 3. Parts overview F B 15 Bracket for amplifier 16 Base carrier, front 17 Base carrier, rear 18 Bracket for navigation computer 19 Navigation computer 20 Hex nut with washer M5 21 Hexagonhead screw with washer M5x14 (9x) 22 Plugin nut M5 (8x) 23 Hexagonhead screw with washer M6x12 (3x) 24 Rubber grommet (2x) 25 Dismantling brace (2x) 26 Cable strap (20x) 27 Protective strip (3x) 28 Buttjoint connector (7x) for cable crosssection mm 2 29 Buttjoint connector (10x) for cable crosssection mm 2 30 Buttjoint connector (4x) for cable crosssection mm 2 31 Hose (20x) 32 Textile tape EN/5

8 4. Connection overview F B Item Designation Cable colour Connection point in vehicle Onboard monitor wiring harness 1 2 blue 12pole socket housing white 12pole socket housing at blue 12pole pin housing at onboard monitor (9) at white 12pole pin housing at onboard monitor (9) 3 black 17pole pin housing is cut off 4 socket contact terminal RS blue/yellow at black 54pole light module connector X10117 in PIN38 if PIN 38 assigned, cut off socket contact and connect free cable end with 2way insulationpiercing connector to power supply cable, cable colour blue/yellow, PIN38 of the black 54pole socket housing X10117 at the light module 5 6 free cable end socket contact terminal T brown/red black/white connect with 2way insulationpiercing connector to power supply cable, cable colour brown/red, PIN1, of the blue 26pole socket housing X10114 at the instrument cluster at the white 18pole instrument cluster connector X10113 in PIN3 If PIN3 assigned, cut off socket contact and connect free cable end with 2way insulationpiercing connector to power supply cable, cable colour black/white, PIN3 of the white 18pole socket housing X10113 at the instrument cluster 7 coaxial socket housing black at coaxial pin housing at antenna amplifier above the left wheel arch EN/6

9 4. Connection overview Item Designation Cable colour Connection point in vehicle 8 coaxial socket housing black is installed to installation location of the left TV amplifier above the left wheel arch and tied back 9 coaxial pin housing black at coaxial socket housing at antenna amplifier above the left wheel arch 10 ring terminal Ø 6 mm brown at ground post X13016 above the left wheel arch 11 angled coaxial socket housing black is installed to installation location of the right TV amplifier above the right wheel arch and tied back 12 black 17pole socket housing at onboard monitor radio (14) 13 10pole socket housing is clipped into black 17pole socket housing 12 and with this is connected to onboard monitor radio (14) 14 black angled coaxial socket housing (antenna connection) black at coaxial pin housing at onboard monitor radio (14) (antenna connection) 15 angled coaxial socket housing black at coaxial pin housing at onboard monitor radio (14) 16 white 18pole socket housing is tied back with cable strap to onboard monitor wiring harness 17 blue 18pole socket housing at branch cable 18, blue 18pole pin housing, of the onboard monitor wiring harness 18 blue 18pole pin housing at branch cable 17, blue 18pole socket housing, of the onboard monitor wiring harness 19 coaxial socket housing black is tied back with cable strap to onboard monitor wiring harness 20 coaxial socket housing black is tied back with cable strap to onboard monitor wiring harness 21 black 6pole pin housing in vehicles equipped with Basis Interface Telephone 2 (BIT2) is plugged together with the black 6pole socket housing of the Basis Interface Telephone wiring harness (BIT2) in vehicles without Basis Interface Telephone 2 (BIT2), insulate and tie back 22 blue 18pole socket housing (with sticker "Navi") at blue 18pole pin housing at navigation computer (19) 23 bordeauxcoloured 18pole socket housing at bordeauxcoloured 18pole pin housing at navigation computer (19) 24 blue 18pole socket housing (with sticker "Navi + TV") is tied back with cable strap to the onboard monitor wiring harness EN/7

10 4. Connection overview B B1 B2 F B Item Designation Cable colour Connection point in vehicle B ntenna extension for GPS antenna B1 coaxial pin housing black at GPS antenna (3) B2 coaxial socket housing black at navigation computer (19) EN/8

11 5. Installation and cabling diagram of the onboard monitor wiring harness X F B The onboard monitor wiring harness should be installed, as shown, along the audio or main wiring harness and fastened with cable straps. When installing the onboard monitor wiring harness, you should begin at the ground post X13016 above the left wheel arch. Screw branch cable 10 to ground post X13016 above the left wheel arch Install branch cable 8 to the installation location provided of the left TV amplifier above the left wheel arch and tie it back (is only connected in association with the installation of a video module and of the TV amplifiers) Install branch cable 21 to installation location of the telephone in the side part, rear left Install branch cable 22 to 24 to installation location of the navigation computer in the side part, rear left Install branch cable 11 to 20 along the closing panel from the left side of the vehicle to the righthand side of the vehicle Install branch cable 11 to the installation location provided of the right TV amplifier above the right wheel arch and tie it back (is only connected in association with the installation of a video module and of the TV amplifiers) Install branch cable 16 to 20 to the installation location provided of the video module in the multipurpose tray under the spare wheel and tie back (only connected in association with the installation of a video module and of the TV amplifiers) Install branch cable 12 to 15 to the installation location of the onboard monitor radio in the multipurpose tray under the spare wheel Install branch cable 7 and 9 to the antenna amplifier above the left wheel arch EN/9

12 5. Installation and cabling diagram of the onboard monitor wiring harness The onboard monitor wiring harness runs along the main wiring harness in front of the rear seat bench to the driveshaft tunnel and is installed from there, left of the driveshaft tunnel towards the front behind the Ipanel to the installation location of the onboard monitor and fastened with cable straps or textile adhesive tape. Install branch cable 1 to 3 to the installation location of the onboard monitor in the Ipanel Install branch cable 4 to the installation location of the light module in the pillar, below right Install branch cable 5 and 6 to the installation location of the instrument cluster in the I panel. Tie back any excess lengths. EN/10

13 6. Prepare function carrier in the Ipanel for installation of the onboard monitor 41 Illustration shows function carrier for radio in the Ipanel. Cut the function carrier for radio () at the marked places with a pneumatic saw and remove grey area lying behind (41). F B When sawing with the pneumatic saw or the oscillating saw, vacuum up the chips with a dust extractor and take care to see that nothing in the vehicle gets damaged (Ipanel, cables, heater box, etc.). The sequence of the following work steps must be adhered to without exception Illustration shows a further cut in the function carrier for radio on the left side.you should proceed in the identical logical sequence on the righthand side. Separate off the grey area lying behind on the function carrier for radio () with an oscillating saw. Measurement = 6.5 mm F B When separating off, take care to see on the rear web carrier (41) that only the crosswise rib of measurement is cut. Mark the places on the function carrier for radio (), above, with measurements and B. Then, using an oscillating saw, cut into the marked places at the side and carefully break them off with pliers. Measurement = 20 mm Measurement B = 7.5 mm B B F B EN/11

14 6. Prepare function carrier in the Ipanel for installation of the onboard monitor 41 Before installing the fastening bracket for the onboard monitor, mark the reinforcement (), grey area lying behind, on the function carrier for radio (41) to measurement, and cut it away with an oscillating saw. Measurement = 15 mm When the reinforcement () has been cut away, all cut areas on the function carrier for radio (41) should be deflashed with a file. F B 41 Place lower bracket of onboard monitor (5) in the cutaway function carrier for radio () (push it right to the back). Mark the five attachment pints (41) and remove the lower bracket of the onboard monitor (5) once again. Carefully drill the marked attachment points (41) with an angular drill, Ø 2.4 mm in the function carrier for radio (). 5 F B When drilling take care to see that the I panel is not damaged. 7 Insert the lower bracket of the onboard monitor (5). Place spreader plate (6) on the lower bracket of the onboard monitor (5) and screw them both onto the function carrier for radio () with five plastic screws 3.5x10 mm (7) with a tightening torque of 1.5Nm. 5 6 F B EN/12

15 6. Prepare function carrier in the Ipanel for installation of the onboard monitor 41 4 Place upper bracket of onboard monitor (4) in the cutaway function carrier for radio () (push it right to the back). Mark the three attachment points (41) from below and remove the upper bracket of the onboard monitor (4) once again. Carefully drill the marked attachment points (41) with an angular drill, Ø 3.5 mm in the function carrier for radio (). Then slightly countersink the three drill holes from above. F B 8 Insert the upper bracket of the onboard monitor (4) and screw it from above to the function carrier for radio () with three selftapping screws 3.5x6.5mm (8) and a tightening torque of 2Nm. 4 F B Detach carefully the cross brace () of the function carrier for radio (41) along the upper bracket of the onboard monitor (4) with an oscillating saw. When detaching, take care to see that the upper bracket of the onboard monitor (4) does not get damaged. Deflash cross brace () with a file and put two speed nuts 4.2mm (11) onto the upper bracket of the onboard monitor (4) from below. F B EN/13

16 7. Install onboard monitor wiring harness and onboard monitor 10 X Illustration shows boot, rear left, above the left wheel arch. Screw branch cable 10, ring terminal Ø 6 mm, cable colour brown, of the onboard monitor wiring harness, to ground post X13016 above the left wheel arch. Install branch cable 1 to 6 along the series wiring harness towards the front, on the left by the side of the centre console and fasten with cable straps. F B Undo connection cables from existing antenna amplifier () and dismantle existing antenna amplifier (). Then install the new antenna amplifier which has been ordered separately as per the Electronics Parts Catalogue (EPC) for vehicles prior to production date 10/00, and connect it in the reverse sequence of the way in which the old one was dismantled. When connecting it, make sure that the plugin places do not get changed round. F B F B Screw off existing coaxial pin housing () from the antenna amplifier (41) and tie it back (no longer required). Screw branch cable 9, coaxial pin housing, of the onboard monitor wiring harness, onto the freed coaxial socket housing (42) of the antenna amplifier (41). Connect branch cable 7, coaxial socket housing, to the free coaxial pin housing (43) of the antenna amplifier (41). Tie back branch cable 8, angled coaxial socket housing (is only connected in association with the installation of the video module and the TV amplifiers). EN/14

17 7. Install onboard monitor wiring harness and onboard monitor Illustration shows footwell, left. With the careful use of a trimming knife, cut the vehicle carpet () a little as shown in the illustration in order to make it easier to install the onboard monitor wiring harness. 16 F B When cutting into the vehicle carpet, care should be taken to see that the cables/leads lying underneath do not get damaged. Install branch cable 1 to 6 to the installation location of the onboard monitor and fasten with cable straps. Install branch cable 4 behind the glove box to the installation location of the light module in the lower part of the right pillar and fasten with cable straps. Then install branch cable 5 and 6 to the installation location of the instrument cluster and fasten with cable straps. 5 X10114 Connect branch cable 5, free cable end, cable colour brown/red, with 2way insulationpiercing connector (10) to DFHL signal, cable colour brown/red, PIN1 of the connector X X10114 F B 6 Pin branch cable 6, socket contact, cable colour black/white, of the onboard monitor wiring harness, into the free plugin place PIN3 of the connector X If PIN3 at the connector X10113 is assigned, cut off socket contact of branch cable 6 and connect it with a 2way insulationpiercing connector (10) to the Tacho signal, cable colour black/white, PIN3 of the connector X X10113 F B EN/15

18 7. Install onboard monitor wiring harness and onboard monitor 10 4 X10117 F B Dismantle light module (), disconnect the black 54pole socket housing X10117 from the light module () and open it. Pin branch cable 4, socket contact, cable colour blue/yellow, of the onboard monitor wiring harness, into the free plugin place PIN38 of the socket housing X If PIN38 at the socket housing X10117 is already assigned, cut off socket contact of branch cable 4 and using a 2way insulationpiercing connector (10), connect to RS signal, cable colour blue/yellow, PIN 38 of the socket housing X Then close socket housing X10117, connect it and install light module () again. If necessary, tie back excess length of branch cable 4. Carefully remove wrapping of the onboard monitor wiring harness over a length of 100 mm behind branch cable 3. Then carefully remove wrapping of the audio wiring harness () over a length of 100 mm behind the New Generation radio connector (41) F B EN/16

19 7. Install onboard monitor wiring harness and onboard monitor PIN3 PIN1 44 PIN10 F B Illustration shows branch cable 3, black 17pole pin housing, of the onboard monitor wiring harness, and the New Generation radio connector () of the audio wiring harness (41) in a state of disassembly. Proceed identically in the assembled state. Cut yellow/red connection cable, RDLV+, PIN1 of branch cable 3 and yellow/red connection cable RDLV+, PIN3 of the New Generation radio connector () with sidecutting pliers. Push hose (31) onto the severed yellow/red connection cable (42) of the onboard monitor wiring harness. Then connect the severed yellow/red connection cable (42) of the onboard monitor wiring harness and the severed yellow/red connection cable (43) of the audio wiring harness (41) with a buttjoint connector (29) (cable cross section mm 2 ) Push hose (31) over the crimpedon buttjoint connector (29) and shrink it on with a hotair drier. Sever the black/white connection cable,tacho signal, PIN10 of branch cable 3 with sidecutting pliers. Put hose (31) onto the severed black/white connection cable (44) of the onboard monitor wiring harness, and using a hot air drier shrink it on in such a way that the open cable end is insulated (not required). Then join the remaining connection cables of branch cable 3 in accordance with the following connection table with the connection cables of the New Generation radio connector (). Only make one connection after the other, because if several connection cables are severed, confusion may arise as a result of the differing cable colours (see following connection table). In addition. care should be taken to use the required buttjoint connectors for the different cable cross sections. When all connections have been made, first wrap each individual connection and then all connections with the textile tape (32) (cutoff branch cable 3 is no longer required). EN/17

20 7. Install onboard monitor wiring harness and onboard monitor Connection table (onboard monitor wiring harness to audio wiring harness) X18805 X New Generation radio connector () of the audio wiring harness X18805 X18126 X13598 X F B Branch cable 3 of the onboard monitor wiring harness X18126 PIN Signal Cable colour Cross section PIN Signal Cable colour Cross section 3 1 RDLV+ RDRH+ GERT BLVI or BLSW or free 0,75mm 2 0,75mm RDLV+ RDRH+ GERT BLSW 0,75mm 2 0,75mm RDRV+ RDLH+ BLRT GEVI or GESW or free 0,75mm 2 0,75mm RDRV+ RDLH+ BLRT GESW 0,75mm 2 0,75mm 2 5 RDRH BLGR or BROR or free 0,75mm 2 14 RDRH BROR 0,75mm RDRV RDLV RDLH BLBR or BROR GEBR or BROR GEGR or BROR or free 0,75mm 2 0,75mm 2 0,75mm RDRV RDLV RDLH BROR BROR BROR 0,75mm 2 0,75mm 2 0,75mm 2 X18126 X I/K BUS TELM NT 58G 30<64 R<E WSGRGE WSBR WS GRRT RTGN VIWS mm 2 mm 2 0mm 2 0mm 2 2,50mm 2 1,50mm I BUS TELM NT 58G 30<64 R<E WSGRGE WSBR WS GRRT RTGN VIWS mm 2 mm 2 0mm 2 0mm 2 2,50mm 2 1,50mm 2 Colour codes BR = brown RT = red VI = violet WS = white GR = grey SW = black GN = green GE = yellow BL = blue OR = orange EN/18

21 7. Install onboard monitor wiring harness and onboard monitor X13321 Disconnect the white 12pole connector X13321 from the New Generation radio connector (). Then cut through the remaining connection cables at the New Generation radio connector () with sidecutting pliers and insulate the open cable ends (the cutoff New Generation radio connector () is no longer required). F B X F B Stick one rattle protection (27) over the second rattle protection (27) and then stick it on to the wiring harness in such a way that the angled Fakra connector (antenna connector) (), the connector of the operating unit (41), the connector X13321 and the wrapped connections (42) are enclosed. The enclosed connections (, 41 and X13321) and the enclosed connections (42) are no longer required and should be placed behind the heater operating unit Connect branch cable 1, blue 12pole socket housing of the onboard monitor wiring harness, to the onboard monitor (9). Connect branch cable 2, white 12pole socket housing to the onboard monitor (9). Then insert the cables into the prepared function carrier for the radio (42) and push in the onboard monitor (9) carefully until it engages. 2 When pushing the onboard monitor in, take care to see that no cables get damaged. 1 F B Screw onboard monitor (9) with two fillister head selftapping screws (12) to the speed nuts 4.2mm (11) at the upper bracket of the onboard monitor. 9 F B EN/19

22 7. Install onboard monitor wiring harness and onboard monitor F B Illustration shows boot, rear left. Install branch cable 21 to 24 of the onboard monitor wiring harness to the installation location of the navigation computer. In vehicles which are equipped with Basis Interface Telephone 2 (BIT2), connect together branch cable 21, black 6pole pin housing, with the black 6pole socket housing of the Basis Interface Telephone wiring harness (BIT2). In vehicles without Basis Interface Telephone 2 (BIT2), insulate branch cable 21 and tie it back. Install branch cable 11 to 20 along the series wiring harness, through the cable duct at the closing panel to the righthand side of the vehicle and fasten with cable straps Install branch cable 11, angled coaxial socket housing, of the onboard monitor wiring harness, along the series wiring harness () to the right wheel arch, fasten it with cable straps and tie it back (is only connected in association with the installation of the video module and the TV amplifiers). Install branch cables 12 to 15 to the unit carrier (41) in the multipurpose tray (42) and fasten with cable straps. F B 42 17/ Install branch cables 16 to 20 of the onboard monitor wiring harness to the unit carrier (41) in the multipurpose tray (42) and fasten with cable straps F B EN/20

23 8. Install onboard monitor radio 24 Illustration shows multipurpose tray in the boot. 14 If the two rubber grommets () are not mounted in the unit carrier (41), the two rubber grommets (24) from the retrofit/installation kit will have to be fitted. Then insert onboard monitor radio (14), as shown, in the rubber grommets (/24). 41 F B Remove blue locking clip () from branch cable 12, black 17pole socket housing, of the onboard monitor wiring harness, and plug in branch cable 13, 10pole socket housing, at the place provided in branch cable F B In vehicles with CD changer without DSP amplifier, the control cable for onboard monitor radio/cd changer has to be fitted additionally. Secure branch cable 13 with blue locking clip (). Connect branch cable 12, black 17pole socket housing, to onboard monitor radio (14). Connect branch cable 14, black angled coaxial socket housing (antenna connection) to onboard monitor radio (14). Connect branch cable 15, angled coaxial socket housing, to onboard monitor radio (14) / F B Screw onboard monitor radio (14) with hex nut and washer M5 (20), or hexagonhead screw and washer M5x14mm (21) depending on the design of the onboard monitor radio (14), to the unit carrier (). Stick rattle protection (17) in such a way onto the onboard monitor wiring harness, that branch cables 19 and 20, the plugin connector and the branch cable 16 are enclosed. Tie back the enclosed connections and the plugin connector to the series wiring harness (41) in the multipurpose tray (42) (is only connected in association with the installation of the video module and the TV amplifiers). EN/21

24 9. Install audio unit carrier (only required in vehicles without audio unit carrier) Illustration shows boot, rear left. Place bracket for amplifier (15) on the two lower set screws () and the two set screws (41) at the side. F B Screw bracket for amplifier (15) with two hex nuts with washers M6 (13) onto the set screws () and with one hexagonhead screw with washer M6x12 (23) in the screw thread M6 (41) in the inside of the closing panel (42). Then put two plugin nuts M5 (22) onto the bracket for amplifier (15) F B Plug base carrier, front, (16) on to the two set screws () at the side and screw it with two hex nuts and washers M6 (13) to the set screws (). In addition, the base carrier, front, (16) should be screwed with a hexagonhead screw with washer M6x12 (23) into the screw thread M6 (41) in the side part, rear left (42). Then put two plugin nuts M5 (22) on to the base carrier, front, (16). F B Screw base carrier, rear, (17) with four hexagonhead screws with washers M5x14 (21) to the previously fitted plugin nuts M5 (22) and with 16 one hexagonhead screw with washer M6x12 22 (23) in the screw thread M6 () in the side part, 22 rear left (41). Then put two plugin nuts M5 (22) in each case 17 on to the base carrier, front, (16) and the base carrier, rear, (17). F B EN/22

25 10. Install navigation system 3 42 Illustration shows boot lid under the boot spoiler from outside Put GPS antenna (3) on the two threaded studs () at the boot lid (41) and screw it on with two hex nuts with washers M6 (13). Install connection cable (42) of the GPS antenna (3) through the aperture in the boot lid (41) into the inside of the vehicle and fit the rubber grommet (43). F B B2 B B Connect together branch cable B1, coaxial pin housing of the antenna extension for GPS antenna B, with the coaxial socket housing () of the connection cable (41) of the GPS antenna. Then, install the antenna extension for GPS antenna B with branch cable B2, coaxial socket housing, as shown, through the rubber grommet (42) into the vehicle interior and fasten with textile adhesive strip (43). F B B Install antenna extension for GPS antenna B with the branch cable B2, coaxial socket housing, as shown, along the series wiring harness to the installation location of the navigation computer in the boot, rear left, and fasten with textile adhesive strip or cables straps. B2 F B EN/23

26 10. Install navigation system B B2 F B Screw bracket for navigation computer (18) with four hexagonhead screws with washers M5x14 (21) to the previously installed plugin nuts M5 (22). Push branch cable 22 and 24, blue 18pole socket housing, and branch cable 23, bordeauxcoloured 18pole socket housing, of the onboard monitor wiring harness, from behind through the bracket of the navigation computer (18). Tie back branch cable 24, with the sticker "Sticker NVI + TV", with cable strap to branch cable 22, with the sticker "NVI". Push branch cable B2, coaxial socket housing, of the antenna extension for GPS antenna B likewise from behind through the bracket of the navigation computer (18) B2 B Plug branch cable 22, blue 18pole socket housing with the sticker "NVI" and the tiedback branch cable 24, of the onboard monitor wiring harness, into the navigation computer (19). Plug branch cable 23, bordeauxcoloured 18 pole socket housing, into the navigation computer (19). Plug branch cable B2, coaxial socket housing of the antenna extension for GPS antenna B, into the navigation computer (19). 19 F B When the navigation computer is being pushed in, care should be taken to see that no cables or leads get jammed in or damaged. Slide the navigation computer (19) into the navigation computer holdder (18) until it engages. EN/24

27 11. Coding and finalising operations! If the video module and TV amplifiers fortv function are to be fitted additionally in the vehicle, the Coding and Finalising operations should be carried out after the video module and TV amplifiers fortv function have been fitted, see Chapter 12). Coding This system is codingrelevant. So that the retrofit system is fully functional and in association with the other electrical vehicle systems excludes malfunctions and faults, a coding of this retrofit system, and if necessary other vehicle components, must be carried out and stored in the central coding key of the IKE. This coding is carried out automatically with the respective current coding programme in the Retrofit path. The sequence is operatorguided and you should note the relevant text instructions when carrying out the individual steps. Procedure: Connect DIS/MoDIC to the vehicle Ignition ON Selection Coding ZCS Confirm input data with Y (only with MoDIC) Series: E53 Path: 2 Retrofit System: Navigation The current Navigation CDROM Operating software is necessary for loading the operating system. Caution! Do not put the CDROM Operating software yet in the CD drive! Put the CDROM Operating software in only when told to do so on the onboard monitor. The language coding is carried out simultaneously with this CDROM Operating software. Start automatic coding (confirm with Y ) Follow the instructions on the onboard monitor Print out new master label of the changed coding key and stick it in the vehicle boot on the right in the area of the battery fter the message Coding ended on the screen of the DIS/MoDIC, ignition OFF, wait for at least 10 seconds and then ignition ON again. Print out error memory Insert CDROM Road map in the navigation computer Carry out function test. EN/25

28 11. Coding and finalising operations! In vehicles with DSP amplifier, the DSP amplifier must be newly coded in addition. Procedure Connect DIS/MoDIC to the vehicle Ignition ON Selection Coding ZCS Confirm input data with Y (only with MoDIC) Series: E53 Path: 1 Recoding System: DSP Start automatic coding (confirm with Y ) fter the message Coding ended on the screen of the DIS/MoDIC, ignition OFF, wait for at least 10 seconds and then ignition ON again. Print out error memory Carry out function test. Language coding The language coding can be carried out again via the current Navigation CDROM Operating software. Finalising operations Connect battery Carry out function test Reassemble the vehicle in the reverse order of disassembly. Print out error memory EN/26

29 12. Connection description fortv function! This chapter should only be taken note of if the vehicle is to be additionally equipped with TV function. To be in a position to equip the vehicle with TV function, the necessary parts (side windows rear left and right, video module,tv amplifiers, small parts) have to be ordered separately with reference to the Electronic Parts Catalogue (EPC) and fitted. Likewise, the appropriate branch cables of the onboard monitor wiring harness have to be connected as follows: Undo the tiedback branch cable 8, angled coaxial socket housing, of the onboard monitor wiring harness, and plug it on to the previously mounted left TV amplifier above the left wheel arch. Undo the tiedback branch cable 11, angled coaxial socket housing, of the onboard monitor wiring harness, and plug it on to the previously mounted right TV amplifier above the right wheel arch. Unplug branch cable 22, blue 18pole socket housing, with the sticker "NVI", of the onboard monitor wiring harness of the navigation computer. Undo tiedback branch cable 24, blue 18pole socket housing with the sticker "NVI + TV", of the onboard monitor wiring harness, and connect it to the blue 18pole pin housing of the navigation computer. The previously unpinned branch cable 22, blue 18pole socket housing with the sticker "NVI" should be tied back (is not required). Undo tiedback plugin connector of the onboard monitor wiring harness and connect branch cable 17, blue 18pole socket housing, of the onboard monitor wiring harness, to the blue 18pole pin housing of the previously fitted video module in the multipurpose tray under the spare wheel. Tie back branch cable 18, blue 18pole pin housing, of the onboard monitor wiring harness (no longer required). In addition, undo the tiedback branch cables 19 and 20, coaxial socket housing, and branch cable 16, white 18pole socket housing, of the onboard monitor wiring harness, and connect them to the previously fitted video module in the multipurpose tray under the spare wheel. Plug branch cable 19 and 20, coaxial socket housings, into the two coaxial pin housings of the video module. Plug branch cable 16, white 18pole socket housing, into the white 18pole pin housing of the video module! Should the vehicle be equipped at a later date with TV function, the system must be newly coded. For coding see Chapter 11 Coding and finalising operations. EN/27

30 X69990 LEITUNG OFFEN RDIO 38 RDIO RS GND RXD CTS RTS TXD LTG VERDRILLT LTG VERDRILLT LTG GESCH RTGN WSGRGE RTGN WS WS WS SCHIRM SCHIRM VMR VMR31 VMG VMG GERT GEBR VM+ VM 10 5 TPEL+ TPEL TPER+ TPER TPEL+ TPEL TPER+ TPER <64 8 I/KBUS 6 30< VMR31 VMG VMR VMG31 VMB31 VMB VMLC31 SW SW SW BRRT SCHIRM VMB VMB31 VMLC31 VIWS R<E 11 PL 12 GRRT 58G 1 12 PL LTG1DR.GESCH LTG VERDRILLT LTG1DR.GESCH LTG1DR.GESCH. N9 RTGN RTGN 30<64 30< WSGRGE I/KBUS 3 X E<RD VB 30 RDIO X18344 VB IBUS X18802 RDIO X13016 MSSE STEREO/HIFI E<RD 31E<RD VM+ VM BR BR X13016 MSSE STEREO/HIFI X229 VB R X18802 X18804 X18804 RDIO X1362 VB 58G 58G X18801 RDIO X18805 RDIO RDIO VIDEOMODUL BORDMONITOR RDIO/HIFI RDRH RDRH+ RDLH RDLH+ RDRV RDRV+ RDLV RDLV+ NT 0,75 BROR 0,75 BLSW 0,75 BROR 0,75 GESW 0,75 BROR 0,75 BLRT 0,75 BROR 0,75 GERT WS RDRH RDRH+ RDLH RDLH+ RDRV RDRV+ RDLV RDLV+ NT TELM WSBR TELM 4 X6500S RDIO X10113B RDIO IBUS 30<64 R 58G T T WSGRGE 2,5 RTGN 1,5 VIWS GRRT SWWS SWWS X18344 X1543 X229 X1362 X581 VB IBUS VB 30 RDIO VB R VB 58G VB TCHO WSGRGE 2,5 RTGN 1,5 VIWS GRRT SWWS BLGE IBUS 7 30<64 9 R 5 58G 13 BR 0,75 VI/WS T 10 X18126 RDIO 30<64 SW BLSW BLBR GESW GEBR 15 X E<RD 2,5 BR BR BR GN 13. Circuit diagram, onboard monitor wiring harness SW GE Schirm BLGE BRRT DFHL RS GND RXD CTS RTS TXD R X10117B RDIO X3279 X1312B RDIO X X18801 Onboard monitor wiring harness I F B LTG VERDRILLT LTG VERDRILLT LTG VERDRILLT LTG VERDRILLT EN/28

31 13. Circuit diagram, onboard monitor wiring harness N9 N9 0,75 VIWS WSGRGE <64 30<64 I/KBUS VMR VMR31 VMG VMG31 VMB VMB31 31E<RD 31E<RD RTGN RTGN WSGRGE SW SCHIRM VIDEOMODUL VIDEOMODUL RDIO RDIO SW SCHIRM SW SCHIRM SCHIRM 1 2 NT RTGN BR 9 18 VM+ VM LTG 1DRIG GESCH LTG 1DRIG GESCH RG RG RG RG174 LTG 1DRIG GESCH LTG VERDRILLT VIWS X229 X1543 X18344 VB R VB 30 RDIO VB IBUS X3279 VB IBUS RDIO BRRT BR BR GERT GEBR SCHIRM 0,14 SW 12 NT SCHIRM NT SCHIRM NTHF SCHIRM NTNF SCHIRM RGBGND R75 B7S B75 SYNC VOICE VOIEGND VMLC31 30<64 30<64 VMR I/KBUS VMG VMR31 VMB VMLC31 VMG31 VMB31 31E<RD 31E<RD VM+ VM Onboard monitor wiring harness II LTG GESCH LTG VERDRILLT 4 X18806B RDIO X6501S Schirm GE SW GN BR BLRT BLBR R75 B75 SCHIRM U SCHIRM G75 SYNC RG BGND VOICE VOIEGND X X1313B RDIO X6502B RDIO RDIO 453 VERSTÄRKER TV X X X13343 NTHF NTNF X NT SCHIRM 0,14 SW SCHIRM 0,14 SW SCHIRM 0,14 SW 1 2 X13338 RDIO 1 2 X13344 RDIO 1 2 X13347 RDIO 421 DIVERSITY 421 DIVERSITY 453 VERSTÄRKER TV F B EN/29

32 13. Circuit diagram, onboard monitor wiring harness Key X18801 Onboard monitor operating unit 196 Onboard monitor X18802 Onboard monitor 197 Video module X18804 Video module II 421 Diversity X18805 Radio II 453 mplifier,tv X18806 Video module III N9 Radio X69990 Cable open X229 VB R X581 ConnectorTacho X1312 Navigation X1313 Navigation X1362 VB 58g X1543 VB 30 radio X3279 VB 31 X6500 Plugin connector adapter X6501 Connection adapter cable X6502 STVB adapter (+) X10113 IKE 3 X10117 Light module C X13016 Earth stereo/hifi Colour abbreviations BR = brown RT = red VI = violet WS = white GR = grey SW = black GN = green GE = yellow BL = blue X13318 X13338 X13342 X13343 X13344 X13346 X13347 X13348 X13349 X18126 X18344 Telephone navigation ntenna ntenna radio HF ntenna radio ZF ntenna diversity HF ntenna TV amplifier, right ntenna TV amplifier, left ntenna video module, right ntenna video module, left Radio VB IBus EN/30