1 of 1 7/1/17, 2:02 PM. Air Cleaner Assembly Replacement ALLDATA, LLC. All Rights Reserved. (Version )
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1 Air Cleaner Housing Service and Repair, Removal and Replacement: Ai of 1 7/1/17, 2:02 PM Air Cleaner Assembly Replacement 2017 ALLDATA, LLC. All Rights Reserved. (Version )
2 1 of 5 7/1/17, 2:03 PM Control Valve Body Cover Replacement Removal Procedure 1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement See: Air Cleaner Housing > Removal and Replacement > Air Cleaner Assembly Replacement. 2. Drain the transmission. Refer to Transmission Fluid Drain and Fill See: Automatic Transmission/Transaxle > Removal and Replacement > Transmission Fluid Drain and Fill. 3. Remove the wire harness retainer (2) from the control valve body cover stud. 4. Disconnect the control valve body transmission control module (TCM) electrical connector (1).
3 2 of 5 7/1/17, 2:03 PM 5. Remove the oil cooler inlet and outlet hoses from the retainer on the control valve body cover. 6. Remove the 2 control valve body cover studs M6 x Remove the 9 lower control valve body cover bolts M6 x Lower the vehicle. 9. Disconnect the transmission wire harness retainer from the bracket on top of the transmission.
4 3 of 5 7/1/17, 2:03 PM 10. Remove the top 3 control valve body cover bolts M6 x Remove the control valve body cover. 12. Remove the control valve body cover gasket. 13. Remove the control valve body cover wiring connector hole seal. 14. Remove all traces of the old gasket material. Clean the transmission case and control valve body cover gasket surfaces. Installation Procedure 1. Install the control valve body cover wiring connector hole seal. 2. Install the control valve body cover gasket to the control valve body cover. 3. Install the control valve body cover. Caution: Refer to Fastener Caution See: Vehicle > Technician Safety Information > Fastener Caution. 4. Install the top 3 control valve body cover bolts (1) M6 x Connect the transmission wire harness retainer to the bracket on top of the transmission. 6. Raise the vehicle. 7. Install the 9 lower control valve body cover bolts (1) M6 x Install the 2 control valve body cover studs (2) M6 x Tighten the 12 bolts and 2 studs in sequence to 12 Nm (106 lb in).
5 4 of 5 7/1/17, 2:03 PM 10. Connect the control valve body TCM electrical connector (1). 11. Install the oil cooler inlet and outlet hoses to the retainer on the control valve body cover. 12. Install the wire harness retainer to the control valve body cover stud. 13. Tighten the nut to 12 Nm (106 lb in). 14. Fill the transmission. Refer to Transmission Fluid Drain and Fill See: Automatic Transmission/Transaxle > Removal and Replacement > Transmission Fluid Drain and Fill.
6 5 of 5 7/1/17, 2:03 PM 15. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement See: Air Cleaner Housing > Removal and Replacement > Air Cleaner Assembly Replacement. 16. Check for leaks ALLDATA, LLC. All Rights Reserved. (Version )
7 1 of 7 7/1/17, 2:03 PM Control Valve Lower Body and Upper Body Replacement Removal Procedure 1. Remove the control valve body cover. Refer to Control Valve Body Cover Replacement See: Valve Body, A/T > Removal and Replacement > Control Valve Body Cover Replacement. 2. Disconnect the input speed sensor electrical connector (1). 3. Disconnect the output speed sensor electrical connector (2). 4. Disconnect the shift position switch electrical connector (3).
8 2 of 7 7/1/17, 2:03 PM 5. Remove the 4 control valve body bolts (1) M6 x Position the control solenoid valve spring (8) to the side. Spring will be released with removal of lower control valve body. 7. Remove the 2 control valve body bolts (4) M6 x Remove the control valve body bolt (3) M6 x Remove the 3 control valve body bolts (2) M6 x Remove the control valve body bolt (7) M6 x Remove the control solenoid valve body and transmission control module (TCM) assembly (5). Caution: Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination. 12. Remove the control solenoid valve body assembly filter plate (6). * Discard the filler plate. It is not reusable. * Inspect the pressure switch manifold seals for damage or contamination. Replace the control solenoid valve assembly as necessary. * Inspect the upper channel plate bolt holes for damage, peening or burnelling. Any damage around the bolt holes near the PCS switch feed holes could cause leakage around the PCS switch seals. Replace the upper channel plate as necessary.
9 3 of 7 7/1/17, 2:03 PM 13. Remove the 8 control valve body bolts (2) M6 x Remove the 2 control valve body bolts (1) M6 x Remove the manual shaft detent assembly (3). 16. Remove the control valve body assembly (4). 17. The control solenoid valve spring can now be fully removed from the lower control valve body assembly. The clutch fluid passage seal is not reusable. 18. Remove the clutch fluid passage seal (5). 19. Transfer parts as needed. Refer to Control Valve Body Assembly Disassemble See: Automatic Transmission/Transaxle > Overhaul > Control Valve Body Assembly Disassemble and Control Valve Body Assembly Assemble See: Automatic Transmission/Transaxle > Overhaul > Control Valve Body Assembly Assemble. Installation Procedure
10 4 of 7 7/1/17, 2:03 PM The clutch fluid passage seal is not reusable. 1. Install a NEW clutch fluid passage seal (3). Ensure the control solenoid valve spring is attached to the lower control valve body assembly. Align the manual valve (2) to the detent lever assembly while installing the lower control valve body assembly. 2. Install the control valve body assembly (1).
11 5 of 7 7/1/17, 2:03 PM Ensure proper alignment of the detent assembly to the detent lever assembly with position switch while tightening the bolt. The detent assembly can move and hit the valve body assembly that could cause improper engagement with the detent lever assembly. 3. Install the manual shaft detent assembly (2). Caution: Refer to Fastener Caution See: Vehicle > Technician Safety Information > Fastener Caution. Install all bolts before tightening, then tighten in specified sequence. 4. Install the 8 control valve body bolts (1) M6 x 65 and tighten to 12 Nm (106 lb in). 5. Install the 2 control valve body bolts (3) M6 x 55 and tighten to 12 Nm (106 lb in).
12 6 of 7 7/1/17, 2:03 PM Caution: Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination. 6. Install a NEW control solenoid valve assembly filter plate (1). 7. Install the control solenoid valve body and TCM assembly (5). 8. Rotate the control solenoid valve spring (7) into position.
13 7 of 7 7/1/17, 2:03 PM Install all bolts before tightening, then tighten in specified sequence. 9. Install the 4 control valve body bolts (1) M6 x Install the control valve body bolt (6) M6 x Install the 3 control valve body bolts (2) M6 x Install the control valve body bolt (3) M6 x Install the 2 control valve body bolts (4) M6 x Connect the input speed sensor electrical connector (1). 15. Connect the output speed sensor electrical connector (2). 16. Connect the shift position switch electrical connector (3). 17. Install the control valve body cover. Refer to Control Valve Body Cover Replacement See: Valve Body, A/T > Removal and Replacement > Control Valve Body Cover Replacement. 18. For transmission control module programming and setup. Refer to Control Module References See: Vehicle > Programming and Relearning > Control Module References. After an internal transmission repair or internal part replacement the Reset Transmission Adapts procedure should be performed. 19. Perform the Reset Transmission Adapts. Refer to Reset Transmission Adapts See: Automatic Transmission/Transaxle > Programming and Relearning > Reset Transmission Adapts ALLDATA, LLC. All Rights Reserved. (Version )
14 Automatic Transmission/Transaxle Testing and Inspection, Programmin of 1 7/1/17, 2:05 PM Reset Transmission Adapts The Reset Transmission Adapts is a procedure for automatic transmissions in which the shift pressure learn values of each individual clutch is reset to zero or a base calibrated value, in the transmission control module (TCM). Once the transmission adapts are set to zero or a calibrated value, the vehicle is then road test under various drive cycle events for the TCM to relearn shift pressure values for the best possible shift feel in all gear ranges. The Reset Transmission Adapts procedure must be performed when one of the following repairs have been made to the transmission. Failure to perform the procedure after one of the following repairs may result in poor transmission performance, DTCs being set, or customer dissatisfaction. * Transmission internal service, repair or overhaul * Valve body repair or replacement * Control solenoid valve assembly replacement * Any service/repair in response to a shift quality concern 1. Install any components or connectors that have been removed or replaced during diagnosis. 2. Perform any adjustments, programming or setup procedures that are required when a component or module is removed or replaced. 3. Clear the DTCs. 4. Ignition OFF, all vehicle systems OFF, this may take up to 2 minutes. Do not cycle or turn the ignition switch OFF until directed to do so below. 5. Ignition ON, engine running, with a scan tool Reset Transmission Adapts. 6. Perform the Road Test See: Automatic Transmission/Transaxle > Initial Inspection and Diagnostic Overview > Road Test. 7. Ignition OFF for 2 minutes ALLDATA, LLC. All Rights Reserved. (Version )
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