GENERAL INDEX TR60. 6 YELLOW LINE Continuous Conductors. Max 5 Poles. 8 BLUE LINE Pre-Mounted Conductors TR85H5P. YELLOW LINE Continuous Conductors

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2 Automation - Lift - Handling System GENERAL INDEX 2 DESCRIPTION 3 BUSBAR LINE VERSIONS LINE TYPE / AMPERAGE COVERAGE 5 TR60 40 A 50 A 60 A 70 A 100 A 140 A 160 A 200 A 320 A 6 YELLOW LINE Continuous Conductors Ma 5 Poles Ma 5 Conductors slot 8 BLUE LINE Pre-Mounted Conductors Ma 5 Poles 4 Poles 5 Poles TR85H5P YELLOW LINE Continuous Conductors Ma 5 Poles Ma 5 Conductors slot 14 BLUE LINE Pre-Mounted Conductors Ma 5 Poles 4 Poles 5 Poles 17 TR85H7P 18 YELLOW LINE Continuous Conductors Ma 7 Poles Ma 7 Conductors slot Only 4 poles with parallel connections 20 BLUE LINE Pre-Mounted Conductors Only 4 poles with parallel connections Ma 7 Poles 7 Poles 23 ACCESSORIES 28 LINE CONSTRUCTION 30 SURVEY BUSBAR LINE 5-7 POLES - Rev. 01_2017 GIOVENZANA INTERNATIONAL B.V. reserves the right to modify, as specifications change,all technical and functional characteristics of the products shown in the catalogue without prior notice as this information is intended for general knowledge and is not legally binding TECHNICAL DATA NOTES 1

3 DESCRIPTION BUSBAR LINE S VERSIONS BUSBAR LINE The trolley system series conductors rails is modern and safe system for energy transmission for various types of equipment, such as, cranes, bridge cranes, conveyour belts, chain conveyors, etc... The trolley system complies with the relevant international standards ensuring safety of the operator, easy installation and reliability. The new H honeycomb profile of the TR85H line guarantees etra endurance and lightness. TYPICAL LAYOUT BLUE LINE > PRE-MOUNTED CONDUCTORS The conductors are already inserted in the plastic casing With conductor joint BUSBAR PVC Housing 2 CURRENT COLLECTOR Transmits the energy from the conductor to the machine 3 HEAD FEED BOX Connects power supply to the conductors 4 5 JOINT BOX END CAP Links two busbars Closes and protects the busbar end YELLOW LINE > CONTINUOUS CONDUCTORS The conductors are pulled from a coil without joints into the already installed casing. 6 7 IN-LINE FEED BOX HANGER Connects power supply from centre to avoid the voltage drop Connects the busbar to the brackets Without conductor joint 8 COPPER STRIP Transmits the energy from the power supply to the current collector 9 FIXED POINT Creates a fied point TYPICAL LINE UTILIZATION CRANE TECHNOLOGY ION AUTOMATION BMU PORT TECHNOLOGY PEOPLE MOVER SYSTEM STORAGE Cranes and Hoists Recycling plans Galvanized plants Electric systems Automated conveyors Building Maintenance Units Airport and terminal stations Skyscrapers Cleanroom technology RTG cranes STG cranes People movers Vertical elevators Inclined elevators High-bay warehouses Autometes storages 2 3

4 VERTICAL LINE Special application on request with customized parts. White RAL 1013 busbar customized for vertical installation

5 BUSBAR SYSTEM TR60 YELLOW LINE BUSBAR SYSTEM TR60 YELLOW LINE 40A 60A YELLOW LINE - Continuous Conductors YELLOW LINE - Continuous Conductors 40A 60A 40A 60A BUSBAR 4 meters (*) TR6000 BRACKET TR6007 CONDUCTOR SIZE ETP Copper CS mm 2 CS60 101,5-15mm 2 TR8510 JOINT BOX Plastic TR6001 FIXED POINT TR6014 HANGER Plastic TR6002 DOUBLE SUPPORT TR6013 Steel TR6020 FUNNELL TR6034 END CAP TR6006 SPRING LOADED For transfer guide FEED BOX TR6003 GASKET IP44 TR6012 IN-LINE FEED Clamps or screws + nuts not included TR6008 CONDUCTOR INSERTION TR A - 4 Conductors TR6004 DE-COIL UNIT TR8513 CURRENT COLLECTOR 35A - 5 Conductors TR * Curved busbar available on request ONLY 4 conductors. 7

6 BUSBAR SYSTEM TR60 BLUE LINE BUSBAR SYSTEM TR60 BLUE LINE 40A 60A BLUE LINE - Pre-Mounted Conductors BLUE LINE - Pre-Mounted Conductors 40A 60A 40A 60A BUSBAR 4 meters (*) 4 Conductors 5 Conductors Conductor type TR60404C TR60405C Included in busbar code mm 2 TR60604C TR60605C Included in busbar code 101,5-15mm 2 BRACKET TR6007 TR8510 JOINT BOX TR6001 FIXED POINT TR6014 HANGER Plastic TR6002 DOUBLE SUPPORT TR6013 Steel TR6020 LEFT - 4 Conductors TR6034A4 LEFT - 5 Conductors TR6034A5 END CAP TR6006 TRANSFER GUIDE RIGHT - 4 Conductors TR6035A4 4 Conductors TR6003A4 FEED BOX 5 Conductors TR6003A5 RIGHT - 5 Conductors TR6035A5 IN-LINE FEED 4 Conductors TR6008A4 SPRING LOADED For transfer guide 5 Conductors TR6008A5 35A - 4 Conductors TR6004 GASKET IP44 TR6012 CURRENT COLLECTOR 35A - 5 Conductors TR * Curved busbar available on request ONLY 4 conductors. 9

7 10 OBSERVATORY DOME 11

8 BUSBAR SYSTEM TR85H5P YELLOW LINE BUSBAR SYSTEM TR85H5P YELLOW LINE 40A 70A 100A 140A YELLOW LINE - Continuous Conductors YELLOW LINE - Continuous Conductors 40A 70A 100A 140A 40A 70A 100A 140A BUSBAR 4 meters (*) TR85H5P BRACKET TR6007 CONDUCTOR SIZE ETP Copper RM40 15,50,6 9,3mm 2 RM70 15,51 15,5mm 2 RM100 15,51,5 23,25mm 2 RM140 15,52 31mm 2 TR8510 Plastic TR8501 FIXED POINT TR JOINT BOX Steel TR8524 DOUBLE SUPPORT TR6013 Plastic TR8502 HANGER EXPANSION JOINT TR85H5P07 Steel TR8525 END CAP TR8506 INSPECTION JOINT TR85H5P28 FEED BOX TR8503 SECTION JOINT TR85H5P45 IN-LINE FEED Clamps or screws + nuts not included TR8547 FUNNELL TR85H5P34 35A - 4 Conductors TR8511 SPRING LOADED For transfer guide CURRENT COLLECTOR 35A - 5 Conductors 70A - 4 Conductors TR8512 TR8518 GASKET IP44 TR8505 CURRENT COLLECTOR FOR CURVES 70A - 5 Conductors 35A - 4 Conductors 70A - 4 Conductors TR8519 TR8516 TR8532 CONDUCTOR INSERTION DE-COIL UNIT TR8514 TR * Curved busbar available on request ONLY 4 conductors. 13

9 BUSBAR SYSTEM TR85H5P BLUE LINE BUSBAR SYSTEM TR85H5P BLUE LINE 40A 70A 100A 140A BLUE LINE - Pre-Mounted Conductors BLUE LINE - Pre-Mounted Conductors 40A 70A 100A 140A 40A 70A 100A 140A BUSBAR 4 meters (*) 4 Conductors TR85H5P404C TR85H5P704C TR85H5P1004C TR85H5P1404C 5 Conductors TR85H5P405C TR85H5P705C TR85H5P1005C TR85H5P1405C Conductor Type 15,50,6 15,51 9,3mm 2 15,5mm 2 Included in Busbar code 15,51,5 15,52 23,25mm 2 31mm 2 BRACKET TR6007 TR8510 JOINT BOX TR8535 FIXED POINT TR HANGER Plastic TR8502 DOUBLE SUPPORT TR6013 Steel TR8525 END CAP TR8506 SECTION JOINT TR85H5P45B FEED BOX 4 Conductors 5 Conductors TR85H55P03A4 TR85H55P03A5 LEFT - 4 Conductors TR85H5P34A4 LEFT - 5 Conductors TR85H5P34A5 IN-LINE FEED TR8547 TRANSFER GUIDE RIGHT - 4 Conductors TR85H5P35A4 35A - 4 Conductors TR8511 CURRENT COLLECTOR 35A - 5 Conductors 70A - 4 Conductors 70A - 5 Conductors TR8512 TR8518 TR8519 SPRING LOADED RIGHT - 5 Conductors For transfer guide TR85H5P35A5 CURRENT COLLECTOR FOR CURVES 35A - 4 Conductors 70A - 4 Conductors TR8516 TR8532 GASKET IP44 TR * Curved busbar available on request ONLY 4 conductors. 15

10 CRANE ROUND HOIST

11 BUSBAR SYSTEM TR85H7P YELLOW LINE BUSBAR SYSTEM TR85H7P YELLOW LINE 50A 100A 160A 200A 320A YELLOW LINE - Continuous Conductors YELLOW LINE - Continuous Conductors 50A 100A 200A* 160A 320A* 50A 100A 200A* 160A 320A* BUSBAR 4 meters TR85H7P Single TR8557 CONDUCTOR SIZE ETP Copper CSH750 12,50,8 10mm 2 CSH ,51,8 22,5mm 2 CSH ,52,5 31,25mm 2 Double Triple TR8558 TR8559 JOINT BOX Plastic Steel TR8501 TR POLES CONNECTION Single (3ph 70A - PE 35A) Double - need 2 (3ph 140A - PE 70A) Plastic TR8502 Triple - need 3 (3ph 210A - PE 105A) HANGER EXPANSION JOINT TR85H7P07 Steel TR8525 END CAP TR8506 INSPECTION JOINT TR85H7P28 FEED BOX Only for 7 poles till 100A TR85H7P005 - SECTION JOINT TR85H7P45 IN-LINE FEED Clamps or screws + nuts not included TR85H7P03 FUNNELL TRANSITION BOX For parallel connections 200A or 320A - SPRING LOADED For transfer guide FIXED POINT TR GASKET IP44 TR A - Single TR85H7P001 CONDUCTOR INSERTION TR85H7P14 CURRENT COLLECTOR FOR CURVES 70A - Double TR85H7P002 DE-COIL UNIT TR A - Triple TR85H7P * The 200A and the 320A are obtained by parallel configuration ONLY for 4 poles. * The 200A and the 320A are obtained by parallel configuration ONLY for 4 poles. 19

12 BUSBAR SYSTEM TR85H7P BLUE LINE BUSBAR SYSTEM TR85H7P BLUE LINE 50A 100A 160A 200A 320A BLUE LINE - Pre-Mounted Conductors BLUE LINE - Pre-Mounted Conductors 50A 100A 160A 200A* 320A* 50A 100A 160A 200A* 320A* 4 Conductors * TR85H7P1007C TR85H7P1607C Single TR8557 BUSBAR 4 meters 7 Conductors * Conductor Type TR85H7P507C 12,50,8 10mm 2 TR85H7P1007C TR85H7P1607C 12,51,8 22,5mm 2 Included in busbar code 12,52,5 31,25mm X (12,51,8) 222,5mm 2 2X (12,52,5) 231,25mm 2 Double Triple TR8558 TR8559 JOINT BOX Plastic TR85H7P007 TR POLES CONNECTION Single (3ph 70A - PE 35A) Double - need 2 (3ph 140A - PE 70A) HANGER Triple - need 3 (3ph 210A - PE 105A) Steel TR8525 SECTION JOINT TR85H7P45B END CAP TR8506 LEFT - 7 Conductors FEED BOX 7 Conductors TR85H7P005A7 - IN-LINE FEED 7 Conductors TR85H7P03A7 TRANSFER GUIDE RIGHT - 7 Conductors TRANSITION BOX For parallel connections 200A or 320A - FIXED POINT TR SPRING LOADED For transfer guide 35A - Single TR85H7P001 GASKET IP44 TR8505 CURRENT COLLECTOR FOR CURVES 70A - Double TR85H7P A - Triple TR85H7P * The 200A and the 320A are obtained by parallel configuration ONLY for 4 poles. * The 200A and the 320A are obtained by parallel configuration ONLY for 4 poles. 21

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14 BUSBAR SYSTEM ACCESSORIES BUSBAR SYSTEM ACCESSORIES CODE CODE ø920 SUPPORT BRACKET (RAIL Fiing) Mounting Eample 2 arm clips kit included. THK 10mm L 32 L=350mm L=500mm TR8550 TR8551 TR60 CONDUCTORS CONNECTION Brass material TR ø9 20 L=700mm TR8552 TR85H5P CONDUCTORS CONNECTION Brass material TR L=350mm TR8555 SUPPORT BRACKET (Wall Fiing) L ø13 Wall drilling plan L=500mm TR8556 TR85H5P CONDUCTORS CONNECTION (for IN-LINE FEED) Brass material TR8537 END CAP ø12,5 ø17,5 12, TR85H7P CONDUCTORS CONNECTION KIT Flanged screw M612 Flanged nut M CABLE CLIP ,5 28 TR85H5P 70A BRUSH KIT REPLACEMENT 1 Brush 2 Springs Only for: TR8518 TR8519 TR8532 TR

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16 BUSBAR SYSTEM 1. LINE CONSTRUCTION LINE CONSTRUCTION To decide the size of trolleys it is necessary to consider: Maimum current in service Devices (cage motors, slip rings motors, resistors, electronic starters) Starting current of the devices Maimum ambient temperature The distance between device to the nearest power feed Voltage and admissible voltage drop in continuous and in starting service Type of current Devices cycle operations (load factor) CALCULATION OF THE VOLTAGE DROP Voltage drop should not eceed 5% of rated voltage in normal operating service. Three phase alternate current: u = 3 I Lt Z u% = u 100 U POWER FEED: BUSBAR TRACK LENGHT Keys: u = Voltage drop [V] u% = Voltage drop [%] I = Current intensity [A] Lt = Length of section [m] Z = Impendence [Ω/m] U = Voltage [V] A proper disposal of power feed points minimize the voltage reduction. If L is the lenght of the line, Lt is the track maimum length to consider the voltage reduction. A B C D A Lt = L - with ending/starting power feed Lt = L/2 - with in-line power feed Lt = L/6 - with power feed at 1/6 from each end Lt = L/10 - with three power feed at L/2 and L/10 from each end B BUSBAR SYSTEM 1. LINE CONSTRUCTION CURRENT IN CONTINUOUS SERVICE Specify the number of the devices which work simultaneously to calculate the corresponding current: In = l 1 + l 2 + l The current can be determined from the devices power [W] that for a three phase system is: In = Pu 3 U cos ŋ Keys: In = Current consumption [A] Pu = Power devices [W] ŋ = Devices performance U = Operating Voltage [V] cos = Power factor In the absence of information on the operation of simultaneous devices, consider the following table: N OF IN-LINE LIFTING DEVICE LIFTING EQUIPMENT IN USE 1 ST ENGINE 2 ND ENGINE 3 TH ENGINE 4 TH ENGINE ma power engine* 1 decreasing power engine* N 2 lifting equipment operating simultaneously * About ŋ motors connected in parallel with rated current In, consider In = ŋ In. STARTING CURRENT Calculate the numbers of the devices started simultaneously and the device already in service, then calculate the corresponding current. If the starting current is unknown, proceed with the following approimation: For a single user Ia = K In K = Starting current (Ia) Nominal current (In) As a general rule, consider: K = 5 to 6 for cage motors K = 2 for winding motors K = 2 for inverters (frequency converters) In the absence of information on the operation of simultaneous devices, consider the following table: LIFTING EQUIPMENT IN USE C D N OF IN-LINE LIFTING DEVICE 1 ST ENGINE 2 ND ENGINE 3 TH ENGINE 4 TH ENGINE Ia In Ia In Ia In Ia In N 2 lifting equipment operating simultaneously

17 BUSBAR SYSTEM 2. SURVEY BUSBAR SYSTEM 2. SURVEY COMPANY NAME: COUNTRY: PHONE: DATE: CITY: CONTACT: MAIL: REFERENCE: 1.5 LAYOUT DRAWING 1 GENERAL DATA 1.1 TYPE OF INDUSTRY Crane BMU Storage Other 1.2 N MACHINE FOR TRACK 1.3 N OF TRACKS 1.4 TRACK LENGHT mt 1.5 TRACK LAYOUT mt straight - mt curved (Please include Layout Drawing on the net page) 2 ELECTRICAL DATA POWER / CURRENT PER MACHINE MAX SIMULTANEOUS CURRENT PER TRACK POWER SUPPLY VOLTAGE 2.4 CONTROL SIGNALS Specify number Kw - Inom A - Istart A A V 50/60 Hz - n phases PE N - Voltage SWITCH FREQUENCY AND DUTY CYCLE OF THE MACHINERY SYSTEM CONFIGURATION per - duty cycle 50% 60% 70% 80% 90% 100% FEED POINT(S) CENTRE DISTANCE HANGERS At beginning - At mt from beginning - At mt from each end mt MACHINE PARAMETERS TRAVEL SPEED mt/min 3.2 BUILD DIMENSIONS Please list if there are any build dimensions to take in consideration (include drawing) ENVIRONMENTAL DATA INDOOR OR OUTDOOR MIN & MAX AMBIENT TEMP. ENVIRONMENTAL DETAILS OPTIONS Indoor outdoor C min C ma Normal Dusty Humid Corrosive Other TRANSFER GUIDES SECTION JOINT IP44 RUBBER GASKET 6.3 OTHER Yes No Quantity Yes No Specify the position in the line Yes No

18 BUSBAR SYSTEM 3. TECHNICAL DATA NOTES GENERAL CHARACTERISTICS LINE / SIZE Operating current 23 C Comply with standards Markings Rated operating voltage [Ue] Frequency Conditional rated short circuit withstand current Fuse rating gg Protection class CEI EN Flammability resistance: UL94 Cei EN Ambient Temperature operating storage Ma admissible trolley speed ETP Copper strip section [mm 2 ] Resistance [Ω/m 10-4 ] Impendence [Ω/m 10-4 ] TR60 TR85H5P A 60A 40A 70A 100A 140A 50A 100A 160A CEI EN , CEI EN , CEI EN , CEI EN Vac 50Hz 10 ka 40A 60A 40A 70A 100A 140A 50A 100A 160A IP13 (IP44 with gasket accessories) ,5 9,3 15,50,6 15,5 15,51 V0 960 C -30 C +55 C -30 C +70 C 200 m/min -1 23,25 15,51, , ,50,8 TR85H7P * 22,5 12,51, * 31,25 12,52, ,33 18,27 10,96 7,83 5, ,38 5,29 17,09 11,38 18,36 11,01 7,87 5,55 17,09 8,42 5,36 * The 200A and the 320A are obtained by parallel configuration, so only for 4 poles. The values indicated are referred to the single conductor. CONDUCTORS BARS WEIGHT TABLE LINE / SIZE Weight [kg/m] +/- 50g 4 poles 5 poles 7 poles TR60 TR85H5P TR85H7P ,05 1,25 1,40 1,65 1,95 2, ,15 1,35 1,50 1,80 2,15 2, ,70 2,30 3,05 PVC BUSBAR CHARACTERISTICS MATERIAL CERTIFICATIONS RIGID PVC Self-etinguish Ultimate tensile strenght Yield point Modulus of elasticity Impact resistance Dielectric strenght Softening temperature - Vicat UL94 DIN 4102 D.M. 6/7/83 ISO R C ISO R C ISO R C DIN ASTM 149 ISO R306 49N V0 B2 CI 430 kg/cm kg/cm kg/cm 3 Unbroken 25 kv/mm 82 C