INSTALLATION INSTRUCTIONS CONTOURED LIGHT BAR APPLICATION: CHEVY SILVERADO/ GMC SIERRA PART NUMBERS: , , T

Transcription

1 INSTALLATION INSTRUCTIONS CONTOURED LIGHT BAR APPLICATION: CHEVY SILVERADO/ GMC SIERRA PART NUMBERS: , , T ITEM QUANTITY DESCRIPTION TOOLS NEEDED 1 1 CONTOUR BULL BAR TORQUE WRENCH 2 1 MOUNTING BRACKET DRIVER SIDE 19MM WRENCH 3 1 MOUNTING BRACKET PASSENGER SIDE 17MM WRENCH 4 1 MOUNTING BRACKET UPPER SUPPORT DRIVER SIDE 7 MM SOCKET 5 1 MOUNTING BRACKET UPPER SUPPORT PASSENGER SIDE 6 MM HEX KEY 6 4 M12 BUTTON HEAD CAP SCREW (STAINLESS STEEL) 8 MM HEX KEY 7 8 M12 FLAT WASHER (STAINLESS STEEL) BODY SAW 8 4 M12 LOCK WASHER (STAINLESS STEEL) 9 4 M12 HEX NUT (STAINLESS STEEL) 10 2 M10 BUTTON HEAD CAP SCREW (STAINLESS STEEL) 11 2 M10 LOCK WASHER (STAINLESS STEEL) 12 2 M10 FLAT WASHER (STAINLESS STEEL) 13 2 M10 BUTTON HEAD CAP SCREW 14 4 M10 FLAT WASHER 15 2 M10 LOCK WASHER 16 2 M10 HEX NUT 17 1 ADHESIVE FOAM TAPE 18 6 M10 PLASTIC PLUG ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING 1. Remove contents from box, verify if all parts listed are present and free from damage. Carefully read and understand all instructions before attempting installation. CARE INSTRUCTIONS REGULAR WAXING IS RECOMMENDED. DO NOT USE ANY TYPE OF POLISH OR WAX THAT MAY CONTAIN ABRASIVES. STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES. GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER. PG-1

2 2. Start installation at the driver side. Locate under the vehicle and remove the bumper support bar by removing the two bolts on one side and the one bolt on the other side of the bar. Figure 1 & 2 FIGURE 1 FIGURE 2 PG-2

3 3. Locate the mounting location on the frame for the driver side bracket (item 2). The bracket fits around the front body mount near where the bumper support bar was removed. Remove the two flange nuts and mount the brackets using the same flange nuts. Figure 3 Do not fully tighten at this time. 4. Follow steps 2 and 3 for the passenger side. FIGURE 3 (PASSENGER SIDE SHOWN) 5. Using a body saw or sharp knife, trim the lower plastic valance to allow the bull bar brackets to mount to the inside of the mounting brackets. Figure 4 FIGURE Rev A ECO: W PG-3 DATE: 01/09/2015

4 6. Remove the bumper filler panel between the front bumper and the grille by removing the two bolts on each side located in the wheel well and carefully pulling down and out on the valance panel. Figure 5 7. Trim foam tape and apply to the back of the upper support brackets (item 4 & 5) where they would touch the front bumper. Figure 6 FIGURE 5 FIGURE 6 8. Install the upper support strap brackets using the existing hole in the top of the bumper. Install using (1) M10 button head cap screw (item 13), (2) M10 flat washers (item 14), (1) M10 lock washer (item 15), (1) M10 hex nut (item 16), per bracket. Figure 7 Do not fully tighten at this time. FIGURE Rev A ECO: W PG-4 DATE: 01/09/2015

5 9. With assistance install the Contour Bull Bar (item 1) to the mounting brackets (item 2 & 3) using (2) M12 button head cap screws (item 6), (4) M12 flat washers (item 7), (2) M12 lock washers (item 8), and (2) M12 hex nuts (item 9) per bracket. Figure 8 Do not fully tighten at this time. FIGURE Attach the upper support straps (item 4 & 5) to the Contour Bull Bar (item 1) using (1) M10 button head cap screw (item 10), (1) M10 flat washers (item 12), (1) M10 lock washer (item 11), per bracket. Figure 9 Do not fully tighten at this time. FIGURE 9 PG-5

6 11. Level and adjust Contour Bull Bar and tighten all hardware at this time. 12. Torque all M10 hardware to ft-lbs, and M12 hardware to ft-lbs. 13. Re-attach bumper support bars the opposite way they were removed. Note: bumper support bars are feed through top opening in mounting brackets. Figure 10 FIGURE Re-attach bumper fill panel the opposite way it was removed. Figure 11 Shown with optional Performance 2X LED light bar purchased separately (Westin part # ), mounted with HD Contour Bull Bar brackets (Westin part # ), and Axis auxiliary lights (Westin part # ). FIGURE 11 PG-6