UHC-202 Hardware Guide
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- Rudolph Pearson
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1 R Description The UHC202 is a fullyintegrated VAV terminal unit controller, complete with differential pressure sensor and integral Belimo LM24M zone damper motor. The UHC202 is designed for singlebox VAV installations with or without fan and reheat control and may be used for modulating control of one singledamper VAV box. The UHC202 is capable of pressure dependent or independant control, one to fourstage reheat control or 2+F modulating reheat valve control. The UHC202 is a component of the Circon Integrated Building Automation System which integrates commonly automated building functions into a single, distributed network. Circon uses an open architecture based on Echelon networking technology. Physical Description The UHC202 controller consists of an electronic circuit board, differential pressure sensor, and Belimo LM24M zone damper motor mounted in/on a NEMA 2/IP54 plastic enclosure. Quickconnect terminals located on the right side of the device provide connection points for power, sensor inputs, and control outputs. An additional removable screw terminal provides the point of connection for the communications network. A single light emitting diode (LED) on the circuit board provides status information. A Network Installation Switch (service pin) is located on the bottom right side of the device. Two nipples on the bottom of the controller housing provide tubing connection points to the differential pressure sensor. An optional cover extension is available to allow conduit attachment to the UHC202. See below for details. 9" (228mm) 2 1/2" (65mm) 4 1/2 (115mm) 2 1/2" (65mm) 2" (51mm) Model: UHC202 Series: A Revision: 1.0 Rated Input: 2.5A, 24VAC, 50/60Hz or 24VDC Output Rating: 800mA, 24VAC AI3 AI2 AI1 Listed Open Energy Management Equipment 7Z87 E CAUTION ATTENTION: NRTL/C LR : FOR INSTALLATION IN A DRY ENVIRONMENT ONLY. USE ONLY WITH CLASS II POWER SUPPLY REPLACE FUSE WITH SAME TYPE AND RATING. À INSTALLER SEULEMENT DANS UN ENVIRONMENTAL SEC. UTILISER SEULEMENT AVEC UNE ALIMENTATION DE CLASSE II. REMPLACER PAR UN FUSIBLE DE MÊMES TYPE ET CALIBRE. This device complies with Part 15, subpart J of the FCC rules and Industry Canada's ICES003 to Class A limits. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must accept any interference that may cause undesired operation. Cet appareil numerique de la classe A respecte toutes les exigences du Reglement sur le material broiller du Canada. USE COPPER CONDUCTORS ONLY WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, INSTALL IN A CONTROLLED ENVIRONMENT RELATIVELY FREE OF CONTAMINANTS. Made in Canada Circon Technology Corporation, Delta, B.C SPACE TEMP 24VAC OUT DO0 NETWORK POWER COM DO3 DO2 DO1 Service LED A B 4 3/4" (122mm) PITOT HIGH LOW 0.25" (6mm) CIRCON Technology Corporation
2 Electrical Termination To connect the field wiring to the device, use the terminals located on the right side of the device. The mating female quickconnectors support wire sizes from AWG 22 to AWG 16. Do not use wire sizes smaller than AWG 22, as a firm connection cannot be guaranteed (for power supply connection wire specifications, see Power Supply below). Use only stranded wire; solid core wire may not crimp properly in quickconnect fasteners. Solid core wire may be used for the LON network connection. Use only copper conductors. Do not bundle load and sensor wires. A 3inch separation must be maintained between power/triac switched outputs and network/sensor wires. UHC202 Termination Diagram Model: UHC202 Series: A Revision: 1.0 Rated Input: 2.5A, 24VAC, 50/60Hz or 24VDC Output Rating: 800mA, 24VAC R AI3 AI2 AI1 Listed Open Energy Management Equipment 7Z87 E CAUTION ATTENTION: NRTL/C LR : FOR INSTALLATION IN A DRY ENVIRONMENT ONLY. USE ONLY WITH CLASS II POWER SUPPLY REPLACE FUSE WITH SAME TYPE AND RATING. À INSTALLER SEULEMENT DANS UN ENVIRONMENTAL SEC. UTILISER SEULEMENT AVEC UNE ALIMENTATION DE CLASSE II. REMPLACER PAR UN FUSIBLE DE MÊMES TYPE ET CALIBRE. This device complies with Part 15, subpart J of the FCC rules and Industry Canada's ICES003 to Class A limits. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must accept any interference that may cause undesired operation. Cet appareil numerique de la classe A respecte toutes les exigences du Reglement sur le material broiller du Canada. USE COPPER CONDUCTORS ONLY WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, INSTALL IN A CONTROLLED ENVIRONMENT RELATIVELY FREE OF CONTAMINANTS. Made in Canada Circon Technology Corporation, Delta, B.C SPACE TEMP 24VAC OUT DO0 NETWORK POWER COM DO3 DO2 DO1 Service LED A B Install Connector HIGH PITOT LOW Mounting and Environment Mount the UHC202 to the damper box by fitting the opening in the Belimo LM24M motor over the damper shaft and securing the device with the supplied single sheet metal screw (on the right side of the device). Use the manual clutch button on the motor to rotate the collar to the full clockwise position. For dampers that open counterclockwise, set the damper to the fully closed position. For dampers that open clockwise, set the damper to the fully open position. Affix the Belimo motor to the damper shaft by tightening the nuts on the securing bracket until a tight fit is achieved. Attach the tubing from the inlet duct Pitot Cross of the damper box to the input and output nipples for the differential pressure sensor. Use ¼ (inside diameter) flamerated tubing. Ensure a fresh cut on all connections. Tubing is secured by exerting firm pressure upwards, until the tubing is pushed over the ridge on the nipple. Do not wiggle connections when attaching or removing tubing. Connect the Belimo LM24M motor to the control circuitry by affixing the 5pin connector to the motor. Do not expose the UHC202 to moisture or condensation. The rated operating temperature of the device is 0 C to 50 C (32 F 130 F) and the rated operating humidity is 20% to 95% (noncondensing). CIRCON Technology Corporation 2
3 Power Supply The UHC202 requires up to 500 ma at 24VAC (50/60 Hz) or a 24 VDC power supply. Power must be supplied from an approved Class 2 supply. If the UHC202 also powers external devices through its digital outputs, the total power required will be the sum of the power requirements of each device plus 12 VA for the controller. 24 VAC IN () GROUND Controllers connected to the same transformer must maintain 24 V phasing. To avoid excess voltage drops, do not use wire sizes smaller than AWG 16 for power connections. Do not bundle load and sensor wires. A 3inch separation must be maintained between power/triac switched outputs and network/sensor wires. The UHC202 must be connected to a high quality building ground. The terminal marked with a ground symbol is connected internally to a chassis ground. Caution: For installation in a dry environment only. Use only with Class 2 Power Supply. Replace fuse with same type and rating (2.5 amp slowblow Bussman GMD 2.5 A, Littlefuse , or equivalent). Attention: Installer dans un endroit sec seulement. Ne raccorder qu à une alimentation de classe 2. Remplacer le fusible par un fusible de même type et caractéristiques nominales (2.5 ampères à fusion lente, p. ex. Bussman GMD2.5 A, Littlefuse ou équivalent). Warning: Connection of more than 24 volts to the AC input terminals will damage the UHC202. Network Connection The UHC202 communicates with other CIRCON controllers over the LON TM (Local Operating Network). The LON can be wired in the Free Topology or Bus Topology configuration. For best results use the Bus Topology Configuration. Screw Connector Network There is 1 threeterminal connector provided for connection to the LON TM. *Note: The LON is a high speed data communications link. To ensure reliable communications, use only CIRON approved network cable. (See Release Note: LonWorks Network Topology) CIRCON Technology Corporation 3
4 Input / Output Configuration The UHC202 has the following input and output configuration: Type In/Out Number Notes analog In 4 10k ohm thermistor type 3 curve digital Out 4 isolated triac VAC Minimum current loading for each triac output is 30 milliamps. Maximum current switched by each triac output is 0.8 amps. Outputs on the UHC202 are shortcircuit protected by resettable fuses. If an output is shorted and the fuse has opened, simply disconnect the load and wait for the fuse to cool and reset. [Typically sec] The following diagrams show the wiring configuration for the input and output channels. Digital Output (powered from UHC202) Digital Output (external power supply) 24 VAC 24 VAC Out DO (common) DO # 3 DO # 2 DO # 1 GROUND DO (common) DO # 3 DO # 2 DO # 1 DO # 0 GROUND DO # 0 Temperature Input AI 10K ohm THERMISTOR SHIELD CIRCON Technology Corporation 4
5 Network Installation Switch (Service Pin) The Network Installation Switch/service pin is pressed during network configuration to broadcast the node s unique address to the network. The pin is located at the bottom right of the device. Diagnostic LED Service Pin The UHC202 has one light emitting diode (LED) located at the bottom right of the device next to the Network Installation Switch. This LED provides status information: Green blinks slowly (10 per minute) steady bright blinks quickly (1 or more per second) Status normal operating state node is unconfigured service pin is depressed fault UHC202CA Conduit Attachment (optional) The UHC202CA may be provided separately from the UHC202. This conduit attachment allows 2 x ½ conduit fittings to be attached to the UHC202, enabling wires from the device s connectors to be bundled and inserted into conduit in order to meet code or specification. To affix the conduit attachment, insert the attachment base into the grooves and onto the pegs on the UHC 202. Apply firm downward pressure to lock the base into place. Attach the cover by inserting the pins into the grooves on the base. Before affixing the cover, screws may be inserted into the base to secure it to the UHC202. See the diagram below for further details. Affixing the UHC202CA Conduit Attachment A. Base B. Cover CIRCON Technology Corporation 5
6 Specifications I/O Capability 4 Analog Inputs: 10K ohm thermistor (Precon curve Type II, model 24 or Type III, model 3) 4 Digital Outputs: isolated triac 0.8 A max./ 30 ma VAC (short circuit protected) Lon Transceiver: Echelon Free Topology (FTT10A) Power Supply Power Requirements: Controller & Motor 24 VAC VA External Loads 2 A (absolute maximum) available to power external devices at 24 VAC output terminal Fuse: 2.5 amp slowblow (Bussman GMD2.5A, Littlefuse ) Belimo LM24M Motor Torque: 35 inlb Power Supply: powered from controller Running Time: 80 to 110 sec. For 0 to 35 inlb Angle of Rotation: 95 adjustable Fits shaft diameter: 5/15 to 23/32 Manual Override: push button clutch Housing: NEMA 2 / IP54 Environmental Operating Temperature: 0 C to 50 C (32 F to 122 F) Relative Humidity: 20% to 95% RH (noncondensing) Physical Dimensions: 205mm x 120mm x 65mm (8 x 4 3/4 x 2 ½ ) Weight: 780 grams (1 lbs 7 oz) Wire Type: AWG 22 to AWG 16 stranded (only use copper conductors) Certification Underwriters Laboratory This device complies with UL 916 certification for energy management equipment. CSA / CSA NRTL Class 2 device (when powered by class 2 supply) CSA 22.2 #205M1983, #950M89. Federal Communication Commission (FCC) This device complies with part 15 of FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must accept any interference that may cause undesired operation. This Class A digital apparatus meets at requirements of the Canadian InterferenceCausing Equipment Regulations. Cet appariel numerique de la classe A respecte toutes les exigences du Reglement sur le material broiller du Canada. CIRCON Technology Corporation 6
7 No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical for any purpose, without the express written permission of CIRCON Technology Corporation. All specifications, dimensions, and illustrations comply with product design and materials used as of the date of publication. The right to make changes to product design and material used, without notice, is reserved. CIRCON Technology Corporation 1503 Cliveden Ave. Delta, B.C., Canada V3M 6P January, 1998 Document Printed in Canada
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