TOYOTA PRIUS V 2012 TVIP V4 PREPARATION

Transcription

1 PREPARATION Part #: PT Conflicts: Will not program with Techstream Lite. Kit Contents Screw RES ECU RES ECU Bracket Hood Switch V4 Harness Remote Label (for Hood SW) Wire Tie PT398-0T097 x1 x1 x1 x1 PT HS x T120A x15 x Key Tag Window Label Engine Room Label Owner s Guide WARNING Vehicle with Remote Engine Starter x2 x2 x1 x1 PT E PT EL Service Part # s Additional Items (may be required) Item# Description Recommended Sequence of Application Item# Description Recommended Tools Personal & Vehicle Protection Description Safety Glasses Safety Gloves (Optional) Vehicle Protection Blankets, Parts Boxes Special Tools Techstream Use latest version on TIS (Do not use Techstream Lite) Installation Tools Screwdriver #2 Phillips, Phillips Jeweler s Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# Side Cutters Torque Wrench Battery: 48 in lbf (5.4 N m), Hood Latch: 70.8 in lbf (8.0 N m), Tape Clear, Electrical Socket 10mm, Extension Pliers Needle Nose Special Chemicals Cleaner VDC Approved Cleaner Glass Cleaner Household Glass Cleaner Page 1 of 34

2 PREPARATION Table of Contents I. Preparation Table of Contents Wire Routing Overview II. Procedure Preparation Hood Switch Installation Disassembly RES ECU Preparation and Installation Registration Preparation Registration Tags and Labels Complete the Installation...31 III. Checklist Accessory Function Checks Vehicle Function Checks Legend Do not proceed until process has been completed. Follow steps carefully to avoid damaging the Vehicle or Accessory Use caution to avoid injury. Used in Figures to call attention to specific tools recommended for the process. Highlights a change in installation with respect to previous issue. Indicates that torque is related to safety. Video available; click to play. Accessory Installation Practice (read before installation) Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the Accessory Installation Practices document. This document covers such items as: Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.) Safety (eye protection, checking torque procedure, etc.) Vehicle Disassembly/Reassembly (panel removal, part storage, etc.) Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.) Please see your TOYOTA dealer for a copy of this document. xx Wire Tie location and number. Page 2 of 34

3 Page 3 of 34 TOYOTA PRIUS V Wire Harness Outline* *Color of Harness on Overview corresponds with Colored Tape near Connectors on Harness. Z w A E C B D G F H TVIP Vehicle Description A B C D E F G H W Z 2P Black 2P Black - 12P White - 12P Black - 24P White (for RES ECU) 8P White 1P White - (for Registration) 1P White - (for Registration) - White Tape Marker - RES ECU PREPARATION

4 PREPARATION TOYOTA PRIUS V Wire Harness Outline* *Color of Harness on Overview corresponds with Colored Tape near Connectors on Harness. TVIP Vehicle Description Y Hood Switch Y Page 4 of 34

5 Disassembly Overview 12 1 Luggage Board DS Luggage Side Board PS Luggage Side Board 4 Luggage Storage Box 5 PS Luggage Side Storage Box PS Step Cover 7 PS Cowl Cover 8 Glove Box Under Cover VEHICLE INTERIOR (PASSENGER S SIDE) LUGGAGE COMPARTMENT 9 Glove Box 10 Upper Glove Box Cluster Side Panel 3 12 Center Air Conditioner Vent 13 Audio Unit 4 5 Disconnect all Corresponding Connectors. 1. Preparation. a. Place the Vehicle in Park with the Parking Brake set. b. Verify that the Short Pin is installed. If not install now. Page 5 of 34

6 c. Remove the Luggage Board. d. Remove the DS Luggage Side Board. e. Remove the PS Luggage Side Board. Page 6 of 34

7 f. Remove the Luggage Storage Box. g. Remove the PS Luggage Side Storage Box. h. Disconnect the Negative Battery Terminal. Note the Battery Cable Position as it will be re-installed in the same position. CAUTION: Do not touch the Positive Terminal. Page 7 of 34

8 2. Hood Switch Installation. a. Dislodge the Radiator Hose from its Clamps. b. Dislodge the Radiator Hose from its Clamps. c. Move the Radiator Hose downwards to gain access to the Hood Lock Assembly. Page 8 of 34

9 d. Dislodge the Hood Lock Assembly. Remove 3 Bolts. e. Remove the Hood Lock Assembly. f. Remove the Hood Lock Cable from the Hood Lock Assembly. Page 9 of 34

10 Fig. 2-7 Make sure to hold the Hood Switch by its sides. Make sure the Hood Switch Lever is positioned properly. If the Hood Switch is Broken RES will not function. Phillips Jeweler s Screwdriver Fig. 2-8 g. Install the Hood Switch with the Switch Lever underneath the Hood Lock Trigger Lever. h. Reinstall the Hood Lock Cable to the Hood Lock Assembly. Page 10 of 34

11 i. Reinstall the Hood Lock Assembly. Reinstall 3 Bolts.. NOTE: Torque the Bolts to 70.8 in lbf (8.0 N m) in the sequence shown. j. Remove the Tape securing the Vehicle s Hood Switch Pre-Connector Harness. Remove 3 Tapes. V4/V5 Add-on ONLY k. Cut the Wire Tie securing the Jumper Connector. Page 11 of 34

12 l. Disconnect the Jumper Connector from the Vehicle s 2P Pre-Connector. Discard the Jumper Connector. m. Route the Vehicle s Hood Switch Harness as shown. n. Connect the Vehicle s 2P Pre-Connector to the V4 Hood Switch Connector. Page 12 of 34

13 o. Secure the Hood Switch Harness to the Vehicle s Brace with 1 Wire Tie. p. Reinstall the Radiator Hose to its corresponding clamps. 3. Disassembly. a. Remove the Passenger s Side Step Cover. b. Remove the Passenger s Side Cowl Cover. Remove 1 Nut. Page 13 of 34

14 c. Remove the Glove Box Under Cover. Disconnect the Under Cover Light Connector. Note: The V5 Microphone might be installed in the back of the Glove Box Under Cover. d. Disconnect the Dampener from the Glove Box. e. Remove the Glove Box. f. Open then remove the Upper Glove Box. Note: Add protective Tape to any pry area(s). Page 14 of 34

15 g. Remove the Cluster Side Panel. Note: Add protective Tape to any pry area(s). h. Remove the Center Air Conditioner Vent. Note: Add protective Tape to any pry area(s). i. Remove the Audio Unit. Remove 4 Bolts. Page 15 of 34

16 Fig RES ECU Preparation and Installation. a. Attach the RES ECU Bracket to the RES ECU. b. Remove the Bolt from the Vehicle s Brace. c. Position the RES ECU in the location shown. d. Install the RES ECU to the Vehicle s Brace using the same Bolt removed. Note: Make sure the Guide Pin is seated correctly. Page 16 of 34

17 e. Plug in the V4 24P Connector to the RES ECU. f. Secure the V4 Harness s White Tape Marker to the Vehicle s Brace with 1 Wire Tie. g. Route the V4 Harness over the Vehicle s Harness. Page 17 of 34

18 h. Secure the V4 Harness to the Vehicle Harness using 1 Wire Tie. i. Secure the V4 Harness to the Vehicle s Brace using 1 Wire Tie. j. Disconnect the Vehicle s Black 12P Connector from the Vehicle s ECU. k. Connect the V4 Black 12P Connector to the Vehicle s ECU. Page 18 of 34

19 l. Connect the V4 White 12P Connector to the Vehicle s Black 12P Connector. m. Secure the V4 White 12P Connector to the Vehicle Harness using 1 Wire Tie. n. Secure the V4 Harness to the Vehicle Harness using 1 Wire Tie. o. Secure the V4 Harness to the Vehicle Harness using 1 Wire Tie. Page 19 of 34

20 p. Secure the V4 Harness to the Vehicle Harness using 1 Wire Tie. V4 ONLY q. Connect the V4 White 8P Connector to the Vehicle s Connector Block. r. Secure the V4 Harness to the Vehicle Harness using 1 Wire Tie. Page 20 of 34

21 V4/V5 Add-on ONLY s. Connect the V4 White 8P Connector to the V5 8P Connector. t. Secure the V4 Harness to the Vehicle Harness with 1 Wire Tie. V4 ONLY u. Connect the Vehicle s Black 2P Connector to the V4 Black 2P Connector. Page 21 of 34

22 v. Secure the V4 Harness to the Vehicle Harness with 1 Wire Tie. w. Secure the V4 2P Connector to the Vehicle Harness using 1 Wire Tie. x. Secure the V4 Harness to the Vehicle Harness using 1 Wire Tie. V4/V5 Add-on ONLY y. Connect the V5 Black 2P Connector to the V4 Black 2P Connector. z. Secure the V4 Harness and 2P Connector to the Vehicle Harness using 2 Wire Ties. aa. Secure the V5 Harness to the Vehicle Harness using 1 Wire Tie. Page 22 of 34

23 ab. Connect the Microphone s 2P Connector to the V5 2P Connector. ac. Connect the V4 Black 2P Connector to the Glove Box Under Cover Black 2P Connector. ad. Reinstall the Glove Box Under Cover. Page 23 of 34

24 10mm Socket Fig Registration Preparation. a. Reassemble the Vehicle except for the PS Cowl and Step Covers, Luggage Compartment Panels. VERIFY: Make sure that all Connectors are reconnected. VERIFY: That panels fit together properly, with no uneven gaps. DO NOT INSTALL ALREADY INSTALLED VEHICLE INTERIOR (PASSENGER S SIDE) LUGGAGE COMPARTMENT DO NOT INSTALL Page 24 of 34

25 Fig Registration. a. Open the Hood. b. Temporarily reconnect the Negative Battery Cable. CAUTION: Do not touch the Positive Terminal. Fig. 6-2 c. Locate the 1P RES Diagnostic Connectors in the Passenger s Side Cowl Area and connect them. NOTE: Once connected you will have 10 minutes to complete this section, steps d aa. d. Close all doors. Fig. 6-3 e. Place the Vehicle in Park (P) or Neutral (N) position. f. Cycle the Power Button from OFF to ON 5 times. NOTE: One cycle consists of: OFF Accessory ON. This is equivalent to pressing the Power Button 14 times. NOTE: Do not apply Brake pedal. LOOK: For the Hazard Lights to Flash Once. Page 25 of 34

26 Fig. 6-4 g. Start the Engine. h. After 10 seconds stop the Engine. LOOK: For the Hazard Lights to Flash Once. IF THIS FAILED The Hazard Lights flash Three Times. Disconnect the V4 Harness s 1P RES Diagnostic Connectors. Start again from step c. Techstream Fig. 6-5 CAUTION: Techstream Lite will not work for this section, use the Techstream Notebook ONLY. i. Connect the Techstream Notebook to the Vehicle s Diagnostic Port. j. With the Remote Control Key in your possession, press the Power Button twice to select the Ignition ON position. Fig. 6-6 k. Start the TIS Techstream Application by clicking on the shortcut located on the Desktop. l. Click Connect to Vehicle. Page 26 of 34

27 TIS techstream File Function Setup TIS User Help Connect to Vehicle Open Scan Data File Launch TIS New Users Demo Check for Scantool Updates Generic OBD II Software Registration User/Language Selection Log Out TIS Vehicle Connection Wizard(S301-04) Select the Information and press Next t echs Required Information: t r eam Division: Model: Model Year: Engine: Option: XXXXXX XXXXXXXXX 20XX XXXXXXXX w/ Smart Key Fig. 6-7 m. Confirm that the information displayed on the Vehicle Connection Wizard is correct for the vehicle. If not verify that the Techstream is properly connected. n. Select w/ Smart Key. o. Click Next>. Optional Information: VIN: xxxxxxxxxxxxxxxxxxx A B S Memo: Manual Help <Back Next> Cancel Ver x.xx.xxx Fig. 6-8 p. Select Smart Key. q. Click. TIS techstream File Function Setup TIS User Help System Select Stored Data Health Check Customize Setting System Selection Menu Select desired system and then press Live Data to access the ECU. Air Note: Conditioner An astrisk (*) indicates SRS Airbag a system that is Main unsupported Body or not responding. Back Door D Door Motor Sliding Roof Combination Meter Main Body *Accessory Gateway *Driver Door *Passenger Door Driver Seat *Sliding Roof Tilt&Telescopic Combination Meter Mirror Occupant Detection All ECUs Powertrain Chassis Body Electrical Air Conditioner SRS Airbag Main Body Back Door D Door Motor Sliding Roof Combination Meter Smart Key Occupant Detection ECU Reprogramming CAN Bus. Check Print Close S Generic English DLC3 TIS techstream File Function Setup TIS User Help System Select Stored Data Customize Utility Selection Menue Select desired Utility and then press Next button. Fig. 6-9 r. Click on Utility. s. Select ECU Communication ID Registration. t. Click. Trouble Codes Custimize ECU Communication ID Registration Smart Code Registration Communication Check(Key Diag Mode) Smart Code Erasure Smart Code Reset Data List Active Test Monitor Utility Print Close S Generic English DLC3 Page 27 of 34

28 Fig u. Click Next>. TIS techstream File Function Setup TIS User Help System Select Stored Data Customize Trouble Codes Data List Active Test Monitor Utility Selection Menue Select desired Utility and ECU then Communication press Next button. ID Registration (SMRT ) Welcome to the ECU Communication ID Custimize Communication Check(Key Diag Mode) Registration wizard. ECU Communication ID Registration Smart Code Erasure Smart Code Registration Smart Code Reset This function is used to perform the hand shake procedure. Confirm the following conditions: -The Engine is ON (IG) -Smart Cancel Function is OFF Utility Print Close Next> Cancel S Generic English DLC3 TIS techstream File Function Setup TIS User Help System Select Stored Data Customize Utility Selection Menue ECU Communication ID Registration (SMRT ) Select desired Utility and then press Next button. Fig v. Select Remote Engine Starter. w. Click Next>. Trouble Codes Data List Custimize ECU Communication ID ID Code Registration Box and Steering Lock Smart Code Registration Remote Engine Starter Communication Check(Key Diag Mode) Smart Code Erasure Smart Code Reset Active Test Monitor Utility Make a selection and press Next to hand shake the selected ECU s <Back Next> Cancel Print Close S Generic English DLC3 TIS techstream File Function Setup TIS User Help System Select Stored Data Customize Utility Selection Menue Select desired Utility and ECU then Communication press Next button. ID Registration (SMRT ) Fig CONFIRM: That the ECU Communication ID was completed successfully. x. Click Exit. Trouble Codes Data List Custimize Communication Check(Key Diag Mode) ECU Communication ID Registration Smart Code Erasure Smart Code Registration Smart Code Reset Communication ID registration for Remote Engine Starter is complete. Active Test Monitor Utility Exit Print Close S Generic English DLC3 Page 28 of 34

29 Fig y. Click. TIS techstream File Function Setup TIS User Help System Select Stored Data Customize Utility Selection Menue Select desired Utility and then press Next button. Trouble Codes Custimize ECU Communication ID Registration Smart Code Registration Communication Check(Key Diag Mode) Smart Code Erasure Smart Code Reset Data List Active Test Monitor Utility Print Close S Generic English DLC3 Fig z. Exit the vehicle. aa. Close the Hood. ab. Look for the Hazard Lights to flash Twice. IF THIS FAILED The Hazard Lights flash Three Times. Disconnect the V4 Harness s 1P RES Diagnostic Connectors. Start again from step c. ac. After a successful Registration, disconnect the 1P RES Diagnostic Connectors. ad. Secure the RES Diagnostic Connectors and Harness to the Vehicle Harness using Electrical Tape. Page 29 of 34

30 Clear Tape Fig Tags and Labels. a. Using VDC approved cleaner and cleaning method, clean the area indicated in the Engine Compartment. b. Attach the Engine Room Warning Label as shown. CAUTION: Do not touch the adhesive surface. Clear Tape Fig. 7-2 c. Using VDC approved cleaner and cleaning method, clean the indicated area on the key. d. Use a piece of Clear Tape to lift the label off its protective backing. CAUTION: Do not touch the adhesive surface. e. Attach the Key Label as shown. f. Attach the Key Tag. REPEAT: steps c f with the other Smart Key. g. Use Household Glass Cleaner to clean the inside of the Front Door Windows. h. Use a piece of Clear Tape to lift the Label off its protective backing. CAUTION: Do not touch the adhesive surface. i. Attach the Label as shown. NOTE: Make sure to Align the Label according to Etching or Other Label. REPEAT: steps g-i with the other Window. Page 30 of 34

31 8. Complete the Installation. a. Position the Negative Battery Cable at the original factory position. Tighten the Nut to 48 in lbf (5.4 N m) CAUTION: Do not touch the Positive Terminal. Fig. 8-2 b. Finish reassembling the Vehicle. ALREADY INSTALLED VEHICLE INTERIOR (PASSENGER S SIDE) LUGGAGE COMPARTMENT VERIFY: That panels fit together properly, with no uneven gaps. VERIFY: That all Connectors are plugged in. c. Clean up and Remove trash. d. Sealed in its protective bag, place the Owner s Manual in the Glove Box. e. Reset the Power Windows. Turn the ignition ON. Lower the Windows halfway. Pull up on the Power Window Switches until the windows close. Continue to hold up on the switches for a minimum of 1 Second. f. Reset the Moon Roof. (if equipped) Turn the ignition ON. Open the Moon Roof halfway. Push and hold the Moon Roof Switch to close until the Moon Roof closes. Continue to hold the switch for a minimum of 1 Second. Page 31 of 34

32 Accessory Function Checks Close the hood, enter the vehicle and close all doors. Place the shift lever in the P (Park) position, set the parking brake and make sure the Vehicle is off. Perform 1 Press the remote control s lock button twice within 2 seconds, then press and hold the lock button for 3 seconds. 2 With the engine running, pull the hood release handle. NOTE: Some Vehicles may require you to exit the Vehicle and pull up on the Hood. Look For The hazard lights flash after 3 seconds. The engine starts. The hazard lights flash repeatedly for 10 seconds. The engine stops. The hazard lights flash once. The security alarm triggers. (Only if equipped with OE Factory Alarm, not Genuine Accessory alarm, and only if armed) NOTE: If V5 (RS3200 plus) is installed, make sure to perform V5 Function Checks as well. Page 32 of 34

33 Vehicle Function Checks Function Enter the Vehicle Dome/Courtesy Lights Function Steering Wheel Column Adjusts Without Interference Horn Start the Vehicle Starter Gauges Panel/Switch Illumination ABS Light (if equipped) If the warning light remains on, it may indicate a system malfunction. Lamp Failure Sensor If the warning light remains on, it may Track/Skid Control Light (if equipped) If the warning light remains on, it may indicate a system malfunction. indicate a system malfunction. Seat Belt Warning Light If the warning light remains on, it may Tire Pressure Monitoring System (TPMS) indicate a system malfunction. Air Bag Warning Light If the warning light remains on, it may indicate a system malfunction. Cruise Control Light (if equipped) Prior to TPMS activation and Pre-delivery Service (PDS) of the Vehicle the TPMS light will blink when IG is turned on. After TPMS activation and PDS of the Vehicle the TPMS light will illuminate for a few seconds and go off when IG is turned on. Using a Mirror or Assistant check the following. Trunk/Tailgate/Bed Lights (if equipped) Tail Lights Brake Lights Daytime Running Lights (if equipped) Backup Lights Marker Lights Clearance Sonar (if equipped) Stop the Engine, Place the Vehicle s IG in the ON position. Hazard Lights Turn Signal Lights Head Lights Fog Lights (if equipped) High Beams Accessory Controls/Illumination (if equipped) Power Side Mirrors (if equipped) Convenience Memory Settings (if equipped) Power Sliding Door (if equipped) Rear Sunshade (if equipped) Page 33 of 34

34 Front Function Function Wiper/Washer Rear Wiper/Washer (if equipped) Power Sun/Moon Roof (if equipped) Rollover Side Curtain Air Bag Switch (RSCA) (if equipped) Clock Audio/Video Steering Front Side Massage (if equipped) Navigation System (if equipped) (if equipped) USB Connections (if equipped) Wheel Audio Control (if equipped) HVAC Windshield Defogger (if equipped) Rear Window Defogger (if equipped) Mirror Defogger (if equipped) Accessory Power Socket (if equipped) Seats (if equipped) Heated/Vented Seats (if equipped) Glove Box Light (if equipped) Passenger Air Bag Switch (if equipped) Power Power Locks (if equipped) Power Windows (if equipped) Seats (if equipped) Key Sensor Buzzer Page 34 of 34