2035 Series Solenoid Pilot Actuated Valves
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- Noel Pierce
- 5 years ago
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1 Solenoid Pilot Actuated Valves
2 Table of Contents...- Terminal Strip, Sub-D, and Round Connector Options... Technical and Operating Data.... How to Order-Valves and Regulators... How to Order-Manifold Assembly.... AKJ or AKM or Pin Sub-D Ordering Example... AKF or AKT - or - Terminal Strip Ordering Example.... AKP, AKR or AKS Pin, or + Pin Round Connector Ordering Example... Individual Base Assembly Kit... Internal/External Pilot Selection... Valve on Individual Base...9 Sandwich Pressure Regulators Ordering Example....0 Valve Regulator / Speed Control Plug-in Assembly... Regulator Kits & Service Parts... Sandwich Pressure Regulator Dimensions.... Gauge Kit... Mid-Station Supply and Exhaust Block... Sandwich Pressure Block... Sandwich Exhaust Block... Speed Control Kit... Blank Station Plate... Solenoid Pilot Assembly... Valve Service Kits and Parts... Manifold Assemblies... Ribbon Cable Assembly Kit... Internal/External Pilot Selection... Internal Pilot Plug... Blocking Disc... Internal Muffler... End Plate Kits...9 Adaptor Plate Kits...0 Pin Sub-D Connector Kit... Pin Sub-D Connector Kit... - & - Terminal Strip Kit.... Pin & Pin Round Connector Kit... Pin Round Connector Kit... 9 Pin Round Connector Kit... Valve on Manifold Block... Manifold Assembly Dimensions... Electrical Interface Dimensions....
3 Terminal Strip, Sub-D, and Round Connector Options (exploded view) Phoenix Quick Connect Terminal Strip Converter Board Assembly 0 Double Solenoid Air Pilot Valve Unit Single Pressure Sandwich Regulator (Double Regulator also available) Backplane Circuit Board Assembly Left End Mounting Bracket Assembly Terminal Strip Housing Blank Station Plate 0 Single Solenoid Air Pilot Valve Unit Manifold Mounting s Z-Board Manifold Mounting Support Stand-off Sandwich Speed Control Left End Plate Assembly Sub-D Housing Assembly Left End Mounting Bracket Round Connector Board Assembly & Pin Connector Assembly Left End Mounting Plate
4 single solenoid air pilot position -way (B) (B)(A) (EB)(P)(EA) (A) double solenoid air pilot position -way open center (B) (B)(A) (EB)(P)(EA) (A) double solenoid air pilot position -way (B) (B)(A) (EB)(P)(EA) (A) double solenoid air pilot position -way closed center (B) (B)(A) (EB)(P)(EA) (A) Ported, and position, -way, Spool & Sleeve Cv:. Solenoid air pilot actuated Low wattage plug-in -. watt for DC application DC solenoids polarity insensitive with surge suppression Plug together circuit boards eliminate internal wiring Integral recessed gaskets Simple conversion from internal to external pilot supply Modular plug-together fieldbus electronics Designed to meet NEMA/IP Manifold connection allows disassembly at any station Technical Data Valve Data Cv* Flow Capacity Operating Pressure Range Pilot Pressure Range Temperature Range (Ambient) Operating Data All solenoids are continuous duty rated Power (Watts) Holding Current (Amps) English.* 0 PSIG upstream pressure to atmosphere " Hg. Vacuum to PSIG. to 0 PSIG -0 F to + F VDC. 0.0 Metric.* 00 bar upstream pressure to bar atmosphere Vacuum to 0 bar. to. bar - C to + C 0-0 VAC / 0/0 Hz Response time in seconds** Energize De-energize Energize De-energize - Position, Single, Spring Return Position, Double, Detented Position, Spring Centered * Valve on / NPTF Sub-Plate ** Per ISO Standard
5 How to Order Valves BB Z M N 000 Valve Series & Port Size * = / = / *Use for valve unit only (Mounting = 00) Valve Type BA = Single Solenoid Pilot, (Spring Return) w/flush Non-Locking Override BB = Double Solenoid Pilot w/flush Non-Locking Override 00 = Blank Station Plate Function = Position, -way = Position, -way Open Center = Position, -way Closed Center P = Blank Station Plate Mounting 00 = Valve Unit only A = Individual Base, Side Ports, Individual Exhaust B = Individual Base, Side & Bottom Ports, Individual Exhaust C = A w/ Speed Control D = B w/ Speed Control Z = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board Z = Manifold Block w/side and Bottom Ports Double Solenoid Internal Circuit Board Z = Z w/speed Control Z = Z w/speed Control R = Z w/ Ribbon Cable Connector R = Z w/ Ribbon Cable Connector R = Z w/ Ribbon Cable Connector R = Z w/ Ribbon Cable Connector Voltage 0 = /0-0 VAC 0 = 0-0/0-0 VAC 0 = VDC = VDC 00 = Blank Station Plate Special Options B = Flush Locking Override M = No Override Y = mm Electrical Connector in Conduit Port of Base Mounting Only Port Type N = NPTF G = G Tap 0 = Valve Unit only Wiring Option K = Plug-in AC w/light M = Plug-in DC w/light 0 = Blank Station Plate Regulators RS Z J N Valve Series & Port Size * = / = / *Use for regulator unit only (Mounting = 00). Regulator Type RS = Single Pressure to Port (P) RD = Dual Pressure to Ports (EB) & (EA) RC = Dual Pressure w/non-relieving Checks RQ = Dual Pressure w/relieving Checks RE = Dual Pressure to Ports (A) & (B) RT = Pressure Selector Note: For metric gauge, replace R with E in th digit. Pressure Range = 0-0 PSIG (0.-9 bar) = -0 PSIG (0.- bar) = -0 PSIG (0. - bar) Special Options H = Less gauge N = Jumper on (A) End P = Jumper on (B) End W = Top Facing Gauge 000 = No Option Port Type N = NPTF G = G Tap 0 = Regulator Unit Only Wiring Option J = Plug-In Receptacle Assembly O = Non-Plug-In (Type RE only) Mounting 00 = Regulator Unit Only Z = Manifold Block w/side and Bottom Ports, Single Solenoid Internal Circuit Board Z = Manifold Block w/side and Bottom Ports, Double Solenoid Internal Circuit Board Z = Z w/speed Control Z = Z w/speed Control R = Z w/ribbon Cable Connector R = Z w/ribbon Cable Connector R = Z w/ribbon Cable Connector R = Z w/ribbon Cable Connector
6 Manifold Assembly A K J B D 0000 N STD Electrical Connection Type & Location F = Terminal Strip - T = Terminal Strip - J = Pin Sub-D M = Pin Sub-D P = Pin Round Connector Q = 9 Pin Round Connector R = Pin Round Connector S C = + Pin Round Connector = For Fieldbus Electronics, See Electronics Section Valve Series B = Number of Valve Stations* A = I = 9 Q = Y = B = J = 0 R = Z = C = K = S = 9 = D = L = T = 0 = E = M = U = = 9 F = N = V = = 0 G = O = W= = H = P = X = = Valve Series G = 0 Series E = 00 Series 0 = No Second Valve Series Number of Valve Stations* A = I = 9 Q = Y = B = J = 0 R = Z = C = K = S = 9 = D = L = T = 0 = E = M = U = = 9 F = N = V = = 0 G = O = W= = H = P = X = = Options STD = MUF = A0 = D X = = Port Type N = NPTF G = G Tap Standard Muffler in End Plates End Plate with Ports on Left End Only, Mounting Plate Only on Right End A0 w/muffler in End Plates External Pilot End Plate Port Size = / X = Multiple Valve Groups Resulting in Different Standard End Plate Port Size (0 = /, 0 = /) Number of Valve Stations* A = I = 9 Q = Y = B = J = 0 R = Z = C = K = S = 9 = D = L = T = 0 = E = M = U = = 9 F = N = V = = 0 G = O = W= = H = P = X = = Valve Series E = 00 Series 0 = No Third Valve Series Maximum Solenoid Outputs Terminal Strip Pin Sub-D Pin Sub-D Pin Round + Pin Round Pin Round 9 Pin Round AK F AK T AK J AK M AK R AK S AK P AK Q *NOTE: Maximum number of valve stations is determined by: The electrical connection type. The valve type - single solenoid valves up to the maximum solenoid outputs allowed by the electrical connection type (see chart above) or a combination of single and/or double solenoid valves not to exceed the maximum number of solenoid outputs allowed. Combination of all stations cannot exceed.
7 AKJ or AKM or Pin Sub-D Shaded components described by Assembly Kit (AK) model number designation (page ). Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold as indicated. Example order: Pin Sub-D AKJBD0000NSTD valve station BAZMN000 valve station BAZMN000 valve station BBZMN000 valve station BBZMN000 ASSEMBLED Example order: Pin Sub-D AKMBD0000GMUF valve station BAZMG000 valve station BAZMG000 valve station BBZMG000 valve station BBZMG000 ASSEMBLED AKF or AKT - or - Terminal Strip Ordered using the same method as Sub-D: Example order: valve station valve station valve station valve station valve station valve station AKFBF0000NSTD BAZMN000 BAZMN000 BBZMN000 BBZMN000 BBZMN000 BBZMN000 ASSEMBLED AKP, AKR or AKS, or + Pin Round Connector Ordered using the same method as Sub-D: Example order: valve station valve station valve station valve station valve station valve station valve station valve station AKRBH0000NMUF BAZMN000 BAZMN000 BAZMN000 BBZMN000 BBZMN000 BBZMN000 BBZMN000 BBZMN000 ASSEMBLED
8 Individual Base Assembly Kit Internal/External Pilot Selection X XE M PILOT PORT LOCATION (PLUG #-9 ORDER SEPARATELY) PORT SIZE PART / NPTF Side Ports 0- / NPTF Side & Bottom 0- / NPTF Side Ports 0- / NPTF Side & Bottom 0- Note: Base assemblies are supplied set up for internal pilot supply. To convert to external pilot supply install plug P.N. 9- (sold separately) in the X gallery as indicated above. Remove the / NPTF pipe plug from the X port to supply pilot pressure. / G Side Ports 0- / G Side & Bottom 0- / G Side Ports 0-9 / G Side & Bottom XE X 9 CONNECT BLACK (+) WIRE CONNECT RED (+) WIRE CONNECT WHITE (-COMM) WIRE + + COM REQ D Part Name Part Base 0-9 VIEW SHOWN WITH COVER REMOVED Connector Assembly Cover Assembly COM / in. Ball -0 / Pipe Plug 9-0 / Pipe Plug Strap - - Washer -
9 Valve on Individual Base A B C D E F G I H #0 OR M SCREW () HOLES J X XE V U K L F M N O T W X / NPTF () PORTS P Q R D / NPTF OR G TAP CONDUIT / OR / NPTF OR G () PORTS Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters S A B C D E F G H I J K L M N O P. (.). (.). (.). (0.0). (0.0) 0. (.0). (.). (0.) 0. (.9).0 (.). (.). (0.9).09 (.0). (.0). (0.0) 0.9 (.) Q R S T U V W X.90 (.).0 (0.).0 (.) 0. (.). (0.9) 0. (0.). (.). (9.) 9
10 Sandwich Pressure Regulators Types: RS / RD / RE / RT / RC / RQ When ordering a valve with a regulator mounted on a manifold, list the valve unit model number only and include the mounting requirements with the regulator. Specify Assembled. Example orders: TYPE RS TYPE RD Valve unit only: BA00K00000 BB00M00000 Regulator RSZJN00000 RDZJN mounting ASSEMBLED ASSEMBLED Type RS Type RD Single pressure from a single supply. Dual pressure from a single supply. Type RC Type RQ Type RC is non-relieving: Traps downstream pressure if upstream pressure is exhausted. Type RE Type RQ is relieving: Exhausts pressure in cylinder if upstream pressure is exhausted. Type RT External regulator - separate pressures to ports and. Two-pressure selector used for multi-pressure applications. 0
11 Valve Regulator / Speed Control Plug-in Assembly VALVE UNIT BA00M0000 () -9 Assembly REGULATOR () -9, () -9 Washer, () -9 Retaining Clip SPEED CONTROL RSZJN00000 () -9, () -9 Washer, () -9 Retaining Clip MOUNTING Regulator Kits & Service Parts Regulator Service Kit 9- Check Assembly Kits RC: 9- RQ: 9- Regulator Unit Kits (includes regulator assembly, gaskets, screws) PSIG PART -0 PSIG PSIG PSIG 9- Bonnet Springs PSIG PART -0 PSIG - -0 PSIG PSIG* - *Both springs required - REQ D PART NAME Piston Assembly Poppet Valve Assembly Spring O-Ring
12 Sandwich Pressure Regulator mm Hex 9 0 D E B A H F G C Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters I A B C D E F G H I.9 (.) 9.0 (0.).9 (.). (9.). (.) 0.9 (0.). (.0) 0.0 (0.).9 (.) Parts List REQ D PART NAME PART * Gauge 0 PSI max. - * Gauge Bar max. - * Gauge 0 PSI max. - * Gauge Bar max. - * O-Ring -0 * Regulator See pg Regulator Block RS RD, RC, RQ RT RE Lockwasher -9 Retaining Clip Gauge Kit 0 Plug Assembly PSI bar max. 0 PSI bar max. * Pin * Elbow -0 Gauge Adaptor Kit / NPTF 9- Elbow Kit 9- * () Required for RD Note: RC and RQ require Check Ass y Kits p.
13 Mid-Station Supply and Exhaust Block Add additional supply and exhaust capacity to large manifold assemblies Supply Port Add different pressure to manifold section with use of blocking disks Same size as standard manifold block with blank station plate Exhaust Port Mid-Station Supply & Exhaust Block Kit PORT TYPE PART NPTF / 9- G / 9- Sandwich Pressure Block Used to supply a separate pressure to a single valve station without needing blocking disks. Supply Port P () Sandwich Pressure Block Kit EB B P A XE () () () () EA () X PORT TYPE PART NPTF / 9- P() G / 9- XE () EB () () B P () A () EA X Sandwich Exhaust Block Exhaust Port EB () Exhaust Port EA () Used to isolate the exhaust of a single valve station from the manifold. Allows faster exhaust response by re-routing. Exhaust externally to the manifold. Sandwich Exhaust Block Kit EB XE () B () P () A () EA () X PORT TYPE PART EB() EA() NPTF / 9-9 XE () EB () B () P () A () X EA G / 9-0
14 Speed Control Kit 9- B C A D 9 0 Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters PART NAME REQ D. Retaining Metering PART - -9 A B C. (.0).9 (.). (9.0) D. (.0) Not Shown Speed Control Body Nylon Rod Washer Retaining Clip Plug Assembly 0- Blank Station Plate 9- PART NAME REQ D. PART Washer -9-9 Blank Station Plate
15 Solenoid Pilot Assembly PART NAME REQ D. PART Description VDC VDC VAC 0 VAC end, push non-locking override DC Solenoid Circuit Diagram end, push non-locking override end, turn & lock override end, turn & lock override end, no override end, no override AC Solenoid Circuit Diagram
16 Valve Service Kits and Parts Kit No. 0-K* (For Models BA) 9 0 REQ D BA BB BB BB Part Name Part * -0 Assembly -9 Spring Cover 0-0 * Spring - * - Kit No. 0-K* (For Models BB) Assembly Spool & Sleeve Ass y Spool & Sleeve Ass y Spool & Sleeve Ass y 09- Nameplate - 9 Body 0- *0 Bumper -0 * Detent Body 0- Pilot Plate 9- Solenoid Pilot Ass y- End See pg Solenoid Pilot Ass y- End See pg * Detent Assembly 0- to Connector 0-00 * Spring Retainer - * Spring - Kit No. 0-K* (For Models BB) *9 *0 Spacer Bumper
17 Manifold Assemblies REQ D PART NAME PART Manifold Block Not sold separately Z-Board TM Not sold separately Ribbon Cable Ass y Electrical Plug Ass y 0- Snap in Latch 0- Manifold Assembly Kits Side Cylinder Ports/Bottom Cylinder Ports / NPTF// NPTF G //G / / NPTF// NPTF G //G / Single, Z-Board Double Z-Board Single, Z-Board w/ Ribbon Cable Double, Z-Board w/ Ribbon Cable Ribbon Cable Assembly Kit 9- Solenoid - Output Connector (Output Bits 0-) Solenoid - Output Connector (Output Bits -) PART NAME REQ D. Ribbon Cable Assembly PART 0- Snap In Latch 0- Ribbon cable option used for manifold assemblies that exceed solenoids. Label on manifold block indicates installed Z-Board type.
18 Internal/External Pilot Selection FOR EXTERNAL PILOT SUPPLY PLUG HERE (LEFT END PLATE ONLY) FOR INTERNAL PILOT SUPPLY PLUG HERE (LEFT END PLATE ONLY) Internal Pilot Plug -90 Blocking Disc (.0 mm) REQ D PART NAME O-Ring Plug PART -0-0 Optional Internal Muffler Vented Cover Muffler
19 End Plate Kit REQ D Part Name Part Mounting Support Stand-Off Muffler Cover Plate 0- Muffler -09 Pilot Plug Assembly -90 L.H. End Plate Not sold separately Trans Conn. Board Assembly R.H. End Plate Cover End Plate Cover Not sold separately - 0- Port Type PORT Port Size Kit with muffler Kit w/o muffler / NPTF / / X, XE / / G / / X, XE / 9
20 Adaptor Plate Kit 9- This kit includes the adaptor plate, transfer board, gasket, screws, and studs. Individual end plates for the 0 and 0 are not included. This adaptor allows the transition from the 0 to the 0 series.. IN. (0MM) Example order* Adaptor Plate Kit AKJBBGB00XNMUF BAZMN000 BBZMN000 BAZMN000 BBZMN000 ASSEMBLED *Valve series identifier for 0 Series = G. Adaptor Plate Kits with End Plates Adaptor Plate Kit with Standard End Plates ( STD Option) Adaptor Plate Kit with Standard End Plates and Muffler ( MUF Option) Description PART Description PART 0 with / NPTF - 0 with / and / NPTF with / G-Tap - 0 with / and / G-Tap with / NPTF - 0 with / and / NPTF w/o L.H. Cover 9-0 with / G-Tap - 0 with / and / G-Tap w/o L.H. Cover 9-0 with / NPTF - 0 with / and / NPTF 9-0 with / G-Tap - 0 with / and / G-Tap 9-0 with / NPTF - 0 with / and / NPTF w/o L.H. Cover 9-0 with / G-Tap - 0 with / and / G-Tap w/o L.H. Cover 9-0
21 Pin Sub-D Connector Kit 9- REQ D Part Name Housing Part No. 0-0 Hex PCB Ass y -0-0 Ass y -9 NOTE: External fusing or output protection recommended. Pin Sub-D Connector Kit 9-0 REQ D Part Name Housing Part No. 0-0 Hex PCB Ass y -0-0 Ass y -9 NOTE: External fusing or output protection recommended.
22 - & - Terminal Strip Kit Terminal STRIP Housing Kits - Sol. - Sol. Part No NOTE: External fusing or output protection recommended REQ D Part Name Lockwasher Backplane Board Cover Strap Cover Cover Plate Converter Board Housing Terminal Strip (-) Terminal Strip (-) Adapter Lockwasher Part No Pin, & Round Connector Kits Pin Round Kit + Pin Round Kits Part No. 9- Part No. 9- Pin Pin + Pin NOTE: External fusing or output protection recommended REQ D Part Name Part No. + Cover Not sold separately PCB Ass y + PCB Ass y Lockwasher Lockwasher Hex Nut Hex Nut Ass y Shield
23 Pin Round Connector Kit PIN ROUND CONNECTOR PINS - INPUTS PINS 9-0 COMMON PIN NOT USED PIN EARTH GROUND Parts List 9 0 REQ D Part Name Cover Shield P.C. Brd. Assy Assy Nut Lockwasher Part No NOTE: External fusing or output protection recommended. 9-9 Pin Round Connector Kit Parts List 9 0 REQ D Part Name Endplate Nameplate Nut Lockwasher PG Board Assy Shield Label Part No PIN = COIL PIN = COIL PIN = COIL PIN = COIL PIN = COIL PIN = COMMON PIN = COIL PIN = COIL PIN 9= COIL 0 PIN 0= COIL 9 PIN CONNECTOR PIN = COIL PIN = P.E. PIN = COIL PIN = COIL PIN = COIL PIN = COIL PIN = COIL 9 PIN = COIL PIN 9= N.C. NOTE: External fusing or output protection recommended.
24 Valve on Manifold Block A B G F C H I L K J E D Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters A B C D E F G H I J K L 0. (.9). (.). (.).9 (.0).9 (.). (.0) 0. (0.).00 (.0).0 (.0). (.0) 0. (.0) 0.9 (.0)
25 Manifold Assembly E F A AA D B F REF. C E REF. T U G N M L O P REF. H S R Q P J K V A REF. Z Y X W Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters Q REF. R REF. NOTE: For Electrical Interface option dimensions see pg.. For Fieldbus Electronics dimensions see Electronics Section. A B C D E F G H J K L M N.9 (.0). (0.0). (.0).9 (.0).0 (.0) 0. (9.0).00 (.0). (.0) 0.9 (0.0) 0.9 (.0).0 (.0).9 (.0).0 (0.0) O P Q R S T U V W X Y Z. (9.0). (0.0). (.0).9 (.0). (.0). (.) 0. (.).9 (.).0 (.0). (.0). (.0). (.0) AA 0. (.)
26 Electrical Interface Pin Sub-D Pin Sub-D B A C B A C D D E F E CLEARANCE HOLE FOR / OR mm SCREW CLEARANCE HOLE FOR / OR mm SCREW G H H J F G Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters A B C D E F G H A B C D E F G H J (.) (.) (0.) (.) (.9) (.) (.0) (.) (.) (.) (0.) (.) (.) (.9) (.) (.0) (.) Terminal Strip - & - A B C Pin, Pin & + Pin Round Connector G A B D C E J H CLEARANCE HOLE FOR / OR mm SCREW L F / NPT CONDUIT CONNECTION F CLEARANCE HOLE FOR / OR mm SCREW H G J K D E Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters A B C D E F G. (.9).00 (.) 0.9 (.).9 (.). (.9) 0. (0.9) 0. (.) H J K L (.0) (0.) (.9) (9.0) Dimensions top dimensions = inches bottom dimensions (in parenthesis) = millimeters A B C D.00 (.) 0.9 (.).9 (.).0 (.0) E F G H J (.) (.) (0.9) (0.) (.9)
27 WORLD HEADQUARTERS USA Numatics, Incorporated 0 Dylan Drive Novi, Michigan P: --Numatics --- Canada Numatics, Ltd P: 9-- Mexico Numatics de Mexico S.A. de C.V. P: --- For a comprehensive listing of all Numatics production and distribution facilities worldwide, visit: Numatics Inc. 00 LT-GCatalog.0 0M-TGI-/0
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