HL (AZH) LIMIT SWITCHES
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1 COMPACT SIZE LIMIT SWITCHES LIMIT SWITCHES U L PRODUCT TYPE 1. Limit Switches Actuator Type Push plunger Roller plunger Cross roller plunger Panel mount push plunger Panel mount roller plunger Panel mount cross roller plunger Sealed push plunger Sealed roller plunger Sealed cross roller plunger Short roller lever Roller lever One-way short roller lever One-way short lever Flexible 2. Accessories Product Cable connector cord STANDARDS Standard UL CSA TÜV Wide selections of actuators, terminals and bodies to meet any application Excellent environmental resistance Die casting case IEC IP67 Plastic case IEC IP64 Highly reliable operation Bifurcated contact (Au clad) suitable for low-level circuit control Connector type for easy installation Cost-effective plastic case also available Compact design good for small mounting space 17% less mounting space compared with ML (AZ7) Limit switch Conforms to UL/CSA TÜV standards Die casting case Plastic case Screw terminal Connector type Screw terminal Standard Bifurcated Bifurcated contact Without LED With LED Standard Bifurcated Common to panel mount push plunger AZH01 AZH1201 Common to panel mount roller plunger AZH02 AZH1202 Common to panel mount cross roller plunger AZH0 AZH120 AZH201 AZH221 AZH21 AZH2116 AZH1 AZH121 AZH202 AZH222 AZH22 AZH2216 AZH2 AZH122 AZH20 AZH22 AZH2 AZH216 AZH AZH12 AZH2011 AZH2211 AZH211 AZH21116 AZH11 AZH1211 AZH2012 AZH2212 AZH212 AZH21216 AZH12 AZH1212 AZH201 AZH221 AZH21 AZH2116 AZH1 AZH121 AZH2041 AZH2241 AZH241 AZH24116 AZH41 AZH1241 AZH2021 AZH2221 AZH221 AZH22116 AZH21 AZH1221 AZH2044 AZH2244 AZH244 AZH24416 AZH44 AZH1244 AZH2024 AZH2224 AZH224 AZH22416 AZH24 AZH1224 AZH66 AZH1266 Specifications Pin arrangement Type Core No. Color of wire Conductor Length of cable Brown Straight White mm 2 m AC 4 Blue (Circumference: 9.4 ft Angle Black 6.5 dia.) Applicable product File no.: E Ratings: Normal load: 5 A, 250 VAC ( 5 cycles), Pilot Duty B00 Minute load: 0.1 A, 0 VDC Certified products: All models File no.: LR550 Ratings: Normal load: 5 A, 250 VAC, Pilot Duty B00 Minute load: 0.1 A, 0 VDC Certified products: All models File no.: Resin case type J Die-cast case type J Ratings: Normal load for resin case type: AC 15 2A/250 to 12V DC 1A/0V Minute load for resin case type: DC A/0V Normal load for die-cast case type: DC 12 1A/0V Minute load for die-cast case type: DC A/0V Certified products: All models except those with LED lamps Application Part No. All connector type Part No. AZH211 AZH21 Order using the standard part number. Place a CE at the end of the part number when ordering. 405
2 SPECIFICATIONS 1. Contact Ratings Load Standard type Bifurcated type Rated Motor Without LED With LED Resistive Lamp Inductive control voltage Resistive 125 V AC 5 A 1.5 A A 2 A 1 A 0.1 A 250 V AC 5 A 1.5 A A 1 A A V DC 14 V DC 5 A 5 A 1.5 A 1.5 A 0.1 A 0.1 A 24 V DC 0 V DC 125 V DC 250 V DC 5 A A 0.25 A 1.5 A 0.05 A 0.0 A 0.1 A 0.1 A Notes: 1) Parameter of inductive load: AC power factor: Min. 0.4; DC time constant: Max. 7 ms. 2) Lamp load generates times the inrush current. ) Motor load generates 6 times the inrush current. 2. Contact Characteristics Contact arrangement Contact resistance Contact material Insulation resistance Initial breakdown voltage Shock Free resistance Full operating Vibration resistance Mechanical life Electrical life 5 5 (at 20 cpm, 5 A 250 V AC resistive load) Ambient temperature Ambient humidity Max. switching frequency. characteristics Die cast case Actuator Characteristics Panel mount push plunger Panel mount roller plunger Panel mount cross roller plunger Sealed push plunger Sealed roller plunger Sealed cross roller plunger Short roller lever Roller lever One-way short roller lever One-way short lever Plastic case Actuator Characteristics Push plunger Roller plunger Cross roller plunger Panel mount push plunger Panel mount roller plunger Panel mount cross roller plunger Sealed push plunger Sealed roller plunger Sealed cross roller plunger Short roller lever Roller lever One-way short roller lever One-way short lever Flexible force, max. Release force, min. Movement differential, max., max. 11. (1200) 1.5 ().0 (.11) ±0. (.65±.01) 11. (1200) 1.5 ().0 (.11) 2.4±0. (.921±.01) 11. (1200) 1.5 ().0 (.11) 2.4±0. (.921±.01) 11. (1200) 1.5 ().0 (.11) 0.0±0. (1.11±.01) 11. (1200) 1.5 ().0 (.11) 41.±0. (1.626±.01) 11. (1200) 1.5 ().0 (.11) 41.±0. (1.626±.01).92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 2.1±0. (.909±.01) 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 2.1±0. (.909±.01).92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 4.±0. (1.50±.01) 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 4.±0. (1.50±.01) force, max. Standard type Bifurcated type Screw terminal Screw terminal Connector type 1 Form C 1 Form C (Bifurcated contact) Initial: Max. 15 mω Initial: Max. 0 mω Initial: Max. 150 mω Silver alloy Gold clad Initial: Min. 0MΩ (at 500 V DC) Release force, min. 1,000 Vrms for 1 min. between non-consecutive terminals 1,500 Vrms for 1 min. between dead metal parts and terminals 1,500 Vrms for 1 min. between ground and terminals Max. 0 m/s 2 { G} Max. 00 m/s 2 {0 G} to 55 Hz (Double amplitude for max. 1.5 mm) 7 (at 120 cpm) to C +14 to +176 F Max. 95% R.H. Max. 120 cpm Movement differential, max. 5 5 (at 20 cpm, 0.1 A 125 V AC resistive load), max. 5. (600) 0.9 (0) 1.5 ().0 (.11) 25.4±0. (1.000±.01) 5. (600) 0.9 (0) 1.5 ().0 (.11) 1.4±0. (1.26±.01) 5. (600) 0.9 (0) 1.5 ().0 (.11) 1.4±0. (1.26±.01) 5. (600) 0.9 (0) 1.5 ().0 (.11) ±0. (.65±.01) 5. (600) 0.9 (0) 1.5 ().0 (.11) 2.4±0. (.921±.01) 5. (600) 0.9 (0) 1.5 ().0 (.11) 2.4±0. (.921±.01) 5. (600) 0.9 (0) 1.5 ().0 (.11) 0.0±0. (1.11±.01) 5. (600) 0.9 (0) 1.5 ().0 (.11) 41.±0. (1.626±.01) 5. (600) 0.9 (0) 1.5 ().0 (.11) 41.±0. (1.626±.01).92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 2.1±0. (.909±.01) 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 2.1±0. (.909±.01).92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 4.±0. (1.50±.01) 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 4.±0. (1.50±.01) 0. (90) 0.0 (1.11) 20.0 (.77)0 406
3 4. Performance data for EN Item Rated insulated voltage Impulse withstand voltage Switching excess voltage Rated closed thermocurrent Conditional short-circuit current Short-circuit protection Protective construction Degree of contamination Plastic case Standard 250V AC 250V AC 0V DC 0V DC 2.5kV 2.5kV 1.5kV 1.5kV 2.5kV 0.kV 0.kV 0.kV 5A 1A 5A 1A 0A 0A 0A 0A A Fuse A Fuse A Fuse A Fuse IP64 (switch) IP54 (terminal) Plastic case Bifurcated IP64 (switch) IP54 (terminal) Die casting case Standard IP67 Die casting case Bifurcated IP67 OUTPUT CIRCUIT Wiring diagram 1) Screw terminal type Internal circuit 2) LED wired type Lamp lighting circuit COM LED resistance 4 COM Note: Since LED is connected to side, the polarity of the load shall be + for CONTACTS Screw terminal type Plunger type Lever type Connector type COM The terminal cover can be mounted in both directions. COM The terminal cover can be mounted in both directions. Contact No Terminals Color of leadwire Brown White COM Blue Black LED rating Rating 24 V DC Leakage Internal current resistance 1.5 ma 1 kω The leakage current changes depends on the resistance of load connected in parallel. Protective construction IEC standard Die cast case Plastic case IP64 IP67 407
4 DIMENSIONS Die cast case 1. Screw terminal Panel mount push plunger AZH201 AZH221 ±0..65± ± dia. Thickness dia mm inch General tolerance: ±0.4 ±.016 Stainless steel force, max. max., 11. (1200) 1.5 ().0 (.11) ±0. (.65±.01) Panel mount roller plunger AZH202 AZH ±0..921± ± dia dia. width Thickness force, max. max., 11. (1200) 1.5 ().0 (.11) 2.4±0. (.909±.01) Panel mount cross roller plunger AZH20 AZH22 2.4±0..921± ± dia dia. width Thickness force, max. max., 11. (1200) 1.5 ().0 (.11) 2.4±0. (.909±.01) Sealed push plunger ± dia..15 Stainless steel AZH2011 AZH ± ± dia force, max. max., 11. (1200) 1.5 ().0 (.11) 0.0±0. (1.11±.01) 40
5 Sealed roller plunger ± mm inch General tolerance: ±0.4 ± dia. width AZH2012 AZH ± ± dia force, max. max., 11. (1200) 1.5 ().0 (.11) 41.±0. (1.626±.01) Sealed cross roller plunger ± dia. width AZH201 AZH ± ± dia force, max. max., 11. (1200) 1.5 ().0 (.11) 41.±0. (1.626±.01) Short roller lever AZH2041 AZH dia ± R24.4 R max ±0..909± dia. width force, max. max.,.92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 2.1±0. (.909±.01) Roller lever AZH2021 AZH dia ± R4.9 R max ±0..909± dia. width force, max. max., 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 2.1±0. (.909±.01) 409
6 One-way short roller lever mm inch General tolerance: ±0.4 ±.016 AZH2044 AZH dia ± R29. R max ± ± dia. width force, max. N Movement (gf) differential, max.,.92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 4.±0. (1.50±.01) One-way roller lever AZH2024 AZH dia ± R47.1 R max ± ± dia. width force, max. max., 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 4.±0. (1.50±.01) 2. Connector type Panel mount push plunger AZH21 AZH2116 ±0..65± dia dia ± Thickness dia Stainless steel force, max. max., 11. (1200) 1.5 ().0 (.11) ±0. (.65±.01) Panel mount roller plunger AZH22 AZH ±0..921± dia dia ± dia. width Thickness force, max. max., 11. (1200) 1.5 ().0 (.11) 2.4±0. (.909±.01) 4
7 Panel mount cross roller plunger AZH2 AZH ±0..921± dia dia ±0.15 Appropriate total-travel range dia. width Thickness mm inch General tolerance: ±0.4 ±.016 force, max. max., 11. (1200) 1.5 ().0 (.11) 2.4±0. (.921±.01) Sealed push plunger ± dia..15 Stainless steel AZH211 AZH ± ± dia dia force, max. max., 11. (1200) 1.5 ().0 (.11) 0.0±0. (1.11±.01) Sealed roller plunger ± dia. width AZH212 AZH ± ± dia dia force, max. max., 11. (1200) 1.5 ().0 (.11) 41.±0. (1.626±.01) Sealed cross roller plunger ± dia. width AZH21 AZH ± ± dia dia force, max. max., 11. (1200) 1.5 ().0 (.11) 41.±0. (1.626±.01) 411
8 Short roller lever AZH241 AZH dia dia. ± R24.4 R max ±0..909± mm inch General tolerance: ±0.4 ± dia. width force, max. max.,.92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 2.1±0. (.909±.01) Roller lever AZH221 AZH dia dia. ± R4.9 R max ±0..909± dia. width force, max. max., 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 2.1±0. (.909±.01) One-way short roller lever AZH244 AZH dia dia ± R29. R max ± ± LED dia. width force, max. max.,.92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 4.±0. (1.50±.01) One-way roller lever AZH224 AZH dia ± R47.1 R LED max ± ± dia. width force, max. max., 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 4.±0. (1.50±.01) 412
9 Plastic case Push plunger ± dia..60 dia..15 mm inch General tolerance: ±0.4 ±.016 AZH01 AZH ± ± dia. (5.9) (2.19) force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) 25.4±0. (1.000±.01) Roller plunger ± dia. width dia..60 AZH02 AZH ± ± dia dia (5.9) (2.19) force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) 1.4±0. (1.26±.01) Cross roller plunger ± dia. width dia..60 AZH0 AZH ± ± dia dia (5.9) (2.19) force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) 1.4±0. (1.26±.01) Panel mount push plunger AZH1 AZH121 ±0..65± ± dia. (5.9) (2.19) Thickness dia force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) ±0. (.65±.01) 41
10 Panel mount roller plunger AZH2 AZH122 Panel mount cross roller plunger 2.4±0..921± ± dia. (5.9) (2.19) 1.41 dia. width Thickness mm inch General tolerance: ±0.4 ±.016 force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) 2.4±0. (.921±.01) AZH AZH12 2.4±0..921± ± dia. (5.9) (2.19) 1.41 dia. width Thickness force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) 2.4±0. (.921±.01) Sealed push plunger ± dia..15 AZH11 AZH1211 0± ± dia. (5.9) (2.19) force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) 0.0±0. (1.11±.01) Sealed roller plunger ± dia. width AZH12 AZH ± ± dia. (5.9) (2.19) force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) 41.±0. (1.626±.01) 414
11 Sealed cross roller plunger ± dia. width mm inch General tolerance: ±0.4 ±.016 AZH1 AZH ± ± dia. (5.9) (2.19) force, max. max., 5. (600) 0.9 (0) 1.5 ().0 (.11) 41.±0. (1.626±.01) Short roller lever AZH41 AZH dia ± max ±0..909± R24.4 R dia. width Nylon roller force, max. max.,.92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 2.1±0. (.909±.01) Roller lever AZH21 AZH dia ± ±0..909± R4.9 R max dia. width Nylon roller force, max. max., 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 2.1±0. (.909±.01) One-way short roller lever AZH44 AZH dia ± R29. R max ± ± dia. width Nylon roller force, max. max.,.92 (400) 0.7 (0) 2.0 (.079) 0. (.012) 4.±0. (1.50±.01) 415
12 One-way roller lever mm inch General tolerance: ±0.4 ±.016 AZH24 AZH dia ± ± ± R47.1 R max dia. width Nylon roller force, max. max., 2.45 (250) 0.9 (40) 0.6 (.024) 7.0 (.276) 4.±0. (1.50±.01) Flexible ±0.15 (41.5) (1.64) 4.2± ± AZH66 AZH1266 (1.2) (.717) dia dia (5.9) (2.19) 1 force, max., min. Overtravel, max. 0. (90) 0.0 (1.11) 20.0 (.77) Cable connected cord Straight type 6.5 dia..2 dia. (15) (.591) 14 dia..551 dia (5) (1.7) (4) (.157) AZH211 AC type Angle type 14 dia..551 dia dia..2 dia. (15) (.591) AZH (5) (1.7) (4) (.157) AC type 416
13 MOUNTING METHOD Die cast case 1. Side mounting (all types) M4 screw is used for mounting on side. Mount it firmly with washer. Mounting torque is 1.7 to 1.57 N.m. Remove the hexagonal nut when plunger type is used in side mounting. Side mounting hole dimensions ± Panel mounting (Panel plunger type) When the panel mounting type is fixed on the panel, the torque of hexagonal nut is set under 7.4 N.m. Panel mounting hole dimensions 1±0.2 dia..571±.00 dia. Plastic case Side mounting (all types) M4 screw is used for mounting on side. Mount it firmly with washer. Mounting torque is 1.1 to 1.47 N.m. Side mounting hole dimensions ± dia. or M4 screw hole dia dia. or M4 screw hole dia. APPLICABLE WIRE (For screw terminal) of the lead wire is applicable for 6 dia. to dia. Electric wire name Vinyl cabtire cord (VCTF) Wire strand 2-wire -wire Applicable wire Conductor 0.75 mm mm mm mm mm 2 Finished outside diameter 6.6 mm dia. 7.4 mm dia..0 mm dia. 7.0 mm dia. 7. mm dia. WIRING (For screw terminal) M small binding screw is used as a terminal screw. When wiring, don t connect the lead wire to the terminal directly. Fasten the crimped terminals securely applying a tightening torque of 0.20 to 0.29 N.m. Approx. 45 Approx Approx. 0 Approx Approx. 15 Approx..591 Take note the terminal arrangement is different between plunger type and lever type. The arrangement of and is reversed. COM terminal Plunger type terminal Lever type terminal COM terminal terminal terminal CONNECTOR TYPE 1) The cord outlet direction is interchangeable. Refer to How to change the cord outlet direction. 2) Do not remove the connector more than 50 times. ) Wiring diagram as shown below. 4) When the angle type of connector cord is used, the cord outlet direction is as follows. Cord outlet direction (Right side) Contact No. 2 Contact No. 4 COM Contact No. Contact No. of connector 2 1 Cord outlet direction (Left side) 4 Note: Contact No. 1 is not in use. 417
14 HOW TO CHANGE THE CORD OUTLET DIRECTION FOR CONNECTOR TYPE The cord outlet direction is interchangeable both right and left sides. The direction of connector cord is set to the right when it is shipped. When it is used left side direction, follow the next procedure. Cord outlet direction (Right side) Step 1 Fitting metal Body Terminal cover Step 2 Cramp Pry metal locking tabs away from detents while pulling the terminal cover down from the switch body. Be careful of the attached wires. Step Rotate the terminal cover. Again, be careful of the attached wires. Do not loosen terminal screws. Cord outlet direction (Left side) Step 4 Attention Attention Seal rubber Make sure the rubber seal is properly seated and the wires do not extend between the switch body and cover. Press up on the terminal cover until the locking tabs snap back over the detents. Confirm the body and terminal cover fit together properly and the locking tabs are secure. INDICATOR LIGHTING CIRCUIT (Connector type only) 1) See the circuit diagram. 2) Voltage across terminal No. and No. 4 shall not exceed 24 V DC, with the indicated polarity in the circuit diagram. ) The LED is turned on when the switch is at a free. The LED is turned off when the switch operates. 4) Applicable power source is 24 V DC. Use it with care on leakage current. The leakage current is approx. 1.5 ma at 24 V DC. Internal circuit Switch Contact No. 2 Load Contact No. 4 + LED Resistance Contact No. 41
15 CAUTIONS Die cast case 1) Do not expose HL limit switch to hot water (over 60 C 140 F) or use in a water vapor environment. 2) Avoid places where organic solvents, strong acid, strong alkali liquid and vapor may come in direct contact with the switch. Do not use the HL limit switch in places where flammable or corrosive gas will be generated. ) Do not change the operating by bending the actuator. 4) If OT is too big, the life of limit switch will be shortened by switching friction. Use enough margin of OT. 70% of OT standard value will be good. 5) Attach the terminal cover securely to the body with the metal locking tab securely latched to the detent of the body. 6) A confirmation test in the actual application is highly recommended. 7) Do not use the switch in a silicon atmosphere. Care should be taken where organic silicon rubber, adhesive, sealing material, oil, grease or lead wire generates silicon. Plastic case 1) Do not use in water or oil. Do not place the switch where it is always exposed to water splash or dust. 2) Do not expose HL limit switch to hot water (over 60 C 140 F) or use in a water vapor environment. ) Avoid places where organic solvents, strong acid, strong alkali liquid and vapor may come in direct contact with the switch. Do not use the HL limit switch in places where flammable or corrosive gas will be generated. 4) Do not change the operating by bending the actuator. 5) If OT is too big, the life of limit switch will be shortened switching friction. Use enough margin of OT. 70% of OT standard value will be good for use. 6) Attach the terminal cover securely to the body to the extent you can identify the clicking or locking sound. 7) A confirmation test in the actual application is highly recommended. ) Do not use the switch in a silicon atmosphere. Care should be taken where organic silicon rubber, adhesive, sealing material, oil, grease or lead wire generates silicon. 419
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