Hydraulic Installation Tooling (HK1173) Alcoa Fastening Systems & Rings. Nose Assembly. Installation Tool. Hose Kit.

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1 Tool Set-up Nose ssembly Figure 3 Installation Tool Hose Kit Powerig Tool shown with electric trigger. General arrangement of fastening system components 8

2 TEFLON Stick TEFLON Sealant Loctite Never-Seez NS (anti-seize and lubricating compound) LURIPLTE Threadmate (4oz. tube) Pressure Gage - T CE Service Parts Kits Tool Kit No. (Includes all perishable seals, / KIT O-rings, and ack-up rings / KIT spare Service Parts Kit / KIT should be kept on hand at all times.) Optional Equipment To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown in the manual are for domestic use only. Piston ssembly Tool Kit Includes: Piston ssembly Tool Spacer Polyseal Insertion Tool Polyseal Insertion Tool (2582, 2583) Control Cord ssembly Cord Length Part No. (Contains cord with ft connector, plug, and ft receptor attached) ft ft ft ft ft ft Hose and Cord Kits Hose Length Part No. (Contains control cord - 6 ft assembly and both - 12 ft hydraulic hoses with male - 26 ft and female quick connect - 38 ft fittings at each end) - 52 ft Individual Hoses Hose Length Part No. (s shown in Figure 12-2 ft and Figure 13, these hoses - 3 ft do not have quick connect - 6 ft fittings at each end) - 12 ft ft ft ft ft Loctite is a registered trademark of Henkel Corporation, U.S... Never-Seez is a registered trademark of ostik, Inc. LURIPLTE is a registered trademark of Fiske rothers Refining Co. Threadmate is a registered trademark of Parker Intangibles LLC.. TEFLON is a registered trademark of E. I. du Pont de Nemours and Company. Sticker Locations The 2581, 2582, and 2583 family of tools come labeled with stickers which contain safety and pressure settings information. It is necessary that stickers remain on the tool and are easily read. If a sticker becomes damaged or worn, or if it has been removed from the tool, or when replacing Cylinder, this sticker must be ordered and placed in the location shown. Figure 4 Tool HUCK/Year of Manufacture Sticker () CE and WRNING Sticker () 2581/ / /

3 2581 & 2581 Head and Handle ssembly Figure Cylinder Piston ssy Pintail Tube ack-up Ring Front Wiper Housing Wiper Rear Gland ssembly Polyseal (NOTE ORIENTTION) Front Gland ssy GLYD Ring C Spacer Polyseal (NOTE ORIENTTION) C C ack-up Ring C Screw Wiper arbed Retainer Deflector Stop Retaining Nut Locking Disc C Retaining Ring Stroke Limiter Unloading (Dump) Valve Handle NOTES: 1. Piston ssembly contains hydraulic piston and components marked: 2581, , , Hydraulic piston not sold separately. 2. Front Gland ssembly contains front gland and components marked: Front gland not sold separately. 2. Rear Gland ssembly contains rear gland and components marked: C Rear gland not sold separately. See Figure 12 for 2581 Trigger, Hoses, and Cord part numbers. See Figure 13 for 2581 Trigger and Hoses part numbers. 15

4 2582 & 2582 Head and Handle ssembly Figure Cylinder Piston ssy Pintail Tube Polyseal (NOTE ORIENTTION) Wiper ack-up Ring ack-up Ring Polyseal (NOTE ORIENTTION) ack-up Ring End Cap Deflector Stop Retaining Nut Retaining Ring Screw Handle NOTES: 1. Piston ssembly contains hydraulic piston and components marked: 2582, , , Unloading (Dump) Valve Stroke Limiter Hydraulic piston not sold separately. 2. End Cap ssembly contains end cap and components marked: End cap not sold separately. See Figure 12 for 2582 Trigger, Hoses, and Cord part numbers. See Figure 13 for 2582 Trigger and Hoses part numbers. 16

5 2583 & 2583 Head and Handle ssembly Figure Cylinder ack-up Ring Piston ssy Polyseal (NOTE ORIENTTION) Pintail Tube Wiper Polyseal (NOTE ORIENTTION) ack-up Ring ack-up Ring End Cap Deflector Stop Retaining Nut Retaining Ring Screw Unloading (Dump) Valve Handle NOTES: 1. Piston ssembly contains hydraulic piston and components marked: Hydraulic piston not sold separately. 2. End Cap ssembly contains end cap and components marked: End cap not sold separately. See Figure 12 for 2583 Trigger, Hoses, and Cord part numbers. See Figure 13 for 2583 Trigger and Hoses part numbers. 17

6 2581, 2582, 2583 Trigger, Hoses, and Cord Figure 12 See Figure 09 for 2581 and 2581 Head ssembly part numbers. See Figure 10 for 2582 and 2582 Head ssembly part numbers. See Figure 11 for 2583 and 2583 Head ssembly part numbers. (2582 HED OUTLINE SHOWN) utton Setscrew Housing Switch ssembly Trigger Switch ssembly (See detail at right) DETIL Trigger Switch ssembly (Handle shown partially transparent solely for the purpose of indicating internal details.) Self-locking Nut Screw (from opposite side) Hydraulic Hoses* Male Connector Reducing ushing Female Connector Control Cord ssembly* (Contains cord with connecter, plug, and recepter attached) * Tools are shipped standard with 12 ft. hoses and cord. For other lengths available, see OPTIONL EQUIPMENT. 18

7 2581, 2582, 2583 Trigger and Hoses Figure 13 See Figure 09 for 2581 and 2581 Head ssembly part numbers. See Figure 10 for 2582 and 2582 Head ssembly part numbers. See Figure 11 for 2583 and 2583 Head ssembly part numbers. (2582 HED OUTLINE SHOWN) Trigger Stem Trigger ody ir Trigger Housing ir Hose ir Hose and Trigger ssembly (See detail at right) (Handle shown partially transparent solely for the purpose of indicating internal details.) Self-locking Nut Screw (from opposite side) Quick Disconnect DETIL ir Hose and Trigger ssembly Hydraulic Hoses* Female Connector Male Connector Reducing ushing * Tools are shipped standard with 12 ft. hoses. For other lengths available, see OPTIONL EQUIPMENT. 19

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