PARTS BREAKDOWN FOR HIGH AND LOW SPEED GEAR ASSEMBLIES
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1 PARTS BREAKDOWN FOR HIGH AND LOW SPEED GEAR ASSEMBLIES Refer to sketches on previous page. ITEM PART NUMBER DESCRIPTION QTY 120 GK LOW SPEED GEAR TRAIN ASSEMBLY (ITEMS 121 TO 127) 121 GK PINION ON MOTOR SHAFT GK SPRING PIN, 1/8" x 3/4" GK IDLER GEAR COMPLETE (ITEMS 124 TO 126) GK IDLER GEAR GK IDLER GEAR BEARING GK SHOULDER SCREW, 1/2" x 1" GK HEXAGONAL NUTS, 5/16" GK HIGH SPEED GEAR TRAIN ASSEMBLY (ITEMS 131 TO 136) 131 GK IDLER GEAR COMPLETE (ITEMS 132 TO 134) GK IDLER GEAR GK IDLER GEAR BEARING GK SHOULDER SCREW, 1/2" x 1" GK PINION ON MOTOR SHAFT GK SPRING PIN, 1/8" x 3/4" 1 WARNING! The attachment of Low Speed or High Speed Gear Assemblies will result in the reversal of the carriage travel directions. I.e. what was Forward motion will become Reverse motion and visa versa once the gear assembly is installed. Corrective measures must be taken if travel limit switches are installed. The easiest way to restore the correct travel directions is to reverse the motor leads. 20
2 KAT CARRIAGE POWER SUPPLY SCHEMATIC DRAWING NUMBER: GK-191-P
3 PARTS BREAK DOWN FOR A KAT LOWER HOUSING ASSEMBLY DRAWING NUMBER: GK-191-P-200-2B ITEM PART NUMBER DESCRIPTION QTY 1 GK KAT LOWER HOUSING 1 2 GK WHEEL ADJUSTMENT SCREW 1 3 GK LOCK NUT 1 4 GK WHEEL ADJUSTMENT COLLAR 1 GK ADJUSTABLE WHEEL HOUSING ASS'Y (ITEM 5 & 2 x ITEM 6) 1 5 GK ADJUSTABLE WHEEL HOUSING 1 6 GK WHEEL SHAFT BEARING 4 7 GK x 1/2" ROUND HEAD SCREW 4 8 GK WHEEL HOUSING PIVOT PIN 1 9 GK x 5/8" FLAT HEAD LOCKING SCREW GK RETAINING PLATE 1 11 GK HEAVY DUTY WHEEL ASSEMBLY 4 12 GK HEAVY DUTY WHEEL SHAFT 4 13 GK HEAVY DUTY WHEEL 8 14 GK HEAVY DUTY WHEEL BOLT 8 15 GK DUST COVER (OPTIONAL) 1 16 GK x 1/4" ROUND HEAD SCREW (OPTIONAL) 3 17 GK CAM SHAFT SPRING 1 18 GK PLAIN WASHER, 1/4" 1 19 GK CAM 1 20 GK CAM SHAFT LEVER 1 21 GK /32" x 9/16" SPRING PIN 2 GK-191-P-028 POWER UNIT ASSEMBLY (8 PCS ITEM 9 & ITEMS 22 TO 36) 1 GK DRIVE GEAR ASSEMBLY (ITEMS 22 TO 25) 1 22 GK IDLER GEAR BEARING 1 23 GK IDLER GEAR 1 24 GK SHOULDER SCREW 1 25 GK LOCK NUT, 5/16" GK CAM FORK 1 27 GK MOTOR DRIVE PINION 1 28 GK SPRING PIN 1/8" x 3/4" 1 GK-191-P-131 GEARHEAD & MOTOR ASSEMBLY, ipm [ cm/min.] (C/W ITEM 30) 29 GK-191-P-133 GEARHEAD & MOTOR ASSEMBLY, ipm [ cm/min.] (C/W ITEM 30) 1 GK-191-P-271 GEARHEAD & MOTOR ASSEMBLY, ipm [ cm/min.] (C/W ITEM 30) 30 GK MOTOR BRUSHES (INCLUDED WITH ITEM 29) 2 31 GK-191-P-035 ENCODER SENSOR INCLUDING WIRING AND CONNECTOR 1 32 GK ROUND HEAD SCREW, 4-40 x 1/4" 2 33 GK-191-P-038 SENSOR WHEEL 1 34 GK SET SCREW, 4-40 x 3/16" 3 35 GK MOTOR MOUNTING PLATE 1 36 GK SHOULDER SCREW, 3/8" x 5/8" 1 37 GL PUSH TO TURN - NAMEPLATE (NOT SHOWN ON DRAWING) 1 22 SPECIFY KAT MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS.
4 PARTS BREAK DOWN FOR A KAT LOWER HOUSING ASSEMBLY DRAWING NUMBER: GK-191-P-200-2B THE FOLLOWING ITEMS ONLY APPLY TO CARRIAGES THAT HAVE BEEN FITTED WITH OPTIONAL LIMIT SWITCHES ITEM PART NUMBER DESCRIPTION QTY 38 GK-191-P-059 LIMIT SWITCH 2 39 GK ROUND HEAD SCREW 8-32 x 1" 4 40 GK ROUND HEAD SCREW, 8-32 x 5/8" 4 41 GK RUBBER GROMMET 2 42 GK CABLE CLAMP 2 43 GK FLAT WASHER, # GK ROUND HEAD SCREW, x 7/16" 2 45 GK WIRING HARNESS (FWD & REV) (NOT SHOWN) 23
5 PARTS BREAK DOWN FOR A KAT UPPER HOUSING ASSEMBLY DRAWING NUMBER: GK-191-P-330 ITEM PART NUMBER DESCRIPTION QTY 1 GK-191-P-006 KAT CONTROL HOUSING 1 2 GK HANDLE 1 3 GK ROUND HEAD SCREWS, x 5/8" 6 4 GK ROUND HEAD SCREWS, x 7/8" 2 5 GK DRIVE SCREW, #2 x 3/16" 2 6 GL SERIAL NUMBER NAMEPLATE 1 7 GK HOLE PLUG, 1"Ø 2 8 GK LOCK NUT 1 9 GK STRAIN RELIEF 1 10 GK CONNECTOR 1 11 GK POWER CORD (SPECIFY VOLTAGE) (NOT ALWAYS SUPPLIED WITH PLUG) 1 12 GK FLAT HEAD SCREW, 6-32 x 5/16" 4 GSP GSP MOTOR CONTROL ASSEMBLY (Extended Button, Recessed Selector) (Standard) 13 GSP GSP MOTOR CONTROL ASSEMBLY (Recessed Button, Recessed Selector) (Optional) 1 GSP GSP MOTOR CONTROL ASSEMBLY (Extended Button, Extended Selector) (Optional) GK-191-P-039 ELECTRICAL ASSEMBLY (ITEMS & ITEMS ) 1 14 GK FLAT HEAD SCREW, x 3" 1 15 GK-191-P-218 TRANSFORMER MOUNTING RUBBERS 1 PR 16 GK-191-P-019-A TRANSFORMER, 42 V INPUT GK-191-P-019-B TRANSFORMER, 115 V INPUT GK-191-P-019-C TRANSFORMER, 230 V INPUT 1 17 GK ROUND HEAD SCREW, x 1/2" 1 18 GK-191-P-020 BRIDGE RECTIFIER 1 19 GK-191-P-021 TRANSFORMER MOUNTING BRACKET 1 20 GK-191-P-063 CAPACITOR CLIP 1 21 GK FLAT WASHER, # GK ROUND HEAD SCREW, x 3/8" 1 23 GK-191-P-062 CAPACITOR 1 24 GK ROUND HEAD SCREW, 8-32 x 1/4" 1 25 GK-191-P-071 OPTIONAL ARC SIGNAL RELAY KIT 26 GK HOLE PLUG, 7/8"Ø 1 27 GK FUSE HOLDER ASSEMBLY 1 GK SLOW BLOW FUSE, 42 V INPUT USE 5 AMP 28 GK SLOW BLOW FUSE, 115 V INPUT USE 2.5 AMP 1 GK SLOW BLOW FUSE, 230 V INPUT USE 1.25 AMP 29 GK-191-P-022 POWER ON/OFF SWITCH 1 30 GK-191-P-050 ON/OFF NAMEPLATE 1 31 GK LOCK WASHER 1 32 GK-191-P-056 SWITCH NUT 1 33 GK-191-P-103 DISCHARGE RESISTOR & CAP. WIRING HARNESS (Not shown on drawing) 1 34 GK-191-P-127 HIGH FREQUENCY CAPACITOR HARNESS (Not shown on drawing) 1 35 GK-191-P-140 CAPACITOR TO "KAT" CONTROL HARNESS (Not shown on drawing) 1 36 GK-191-P-128 LINE CORD CONNECTION HARNESS (Not shown on drawing) 1 24 SPECIFY KAT MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS.
6 PARTS BREAK DOWN FOR A KAT UPPER HOUSING ASSEMBLY DRAWING NUMBER: GK-191-P
DRAWING NUMBER: GK-191-P-200-2C
PARTS BREAK DOWN FOR A RIGID KAT LOWER HOUSING ASSEMBLY DRAWING NUMBER: GK-9-P-200-2C GK-7-005 KAT LOWER HOUSING 2 GK-7-02 WHEEL ADJUSTMENT SCREW 3 GK-0-062 3/4-6UNC HEX HEAD JAM NUT 4 GK-7-02 WHEEL ADJUSTMENT
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