Terminator ZP/FAK-1 Kit Electrically Heated TubeTrace Bundles

Transcription

1 Terminator ZP/ Kit Electrically Heated TubeTrace Bundles Listed Cable System 17M

2 Terminator ZP/ The following installation procedures are suggested guidelines for the installation of the Terminator ZP/ Split Bulkhead Entry Kit. Dimensions... A Receiving, Storing and Handling Inspect materials for damage incurred during shipping. 2. Report damages to the carrier for settlement.. Identify parts against the packing list to ensure the proper type and quantity has been received. 4. Store in a dry location. B C D Terminator ZP/ Kit Contents... 1 Listed Cable System 17M A B C D 6 Terminator ZP (206mm) (40mm) (1mm) (171mm) Order Separately PETK Power and End Termination Kits (per cable) PETK-1 for RSX, VSX, BSX PETK-2 for KSX, HTSX PETK- for HPT, FP Item Quantity Description 1 1 RTV Tube Item Quantity Description 1 1 Expediter Assembly: Flat Mount Base, Grommet, Grommet Compressor, and Support Cap with O-Ring 2 1 Junction Box Lid 1 Junction Box 4 1 Expediter Nut Assembly 5 5 Terminal Block (Typical) 6 1 Junction Box Cord 7 1 Bulkhead Entry Cover (Top) 8 1 Bulkhead Entry Base (Bottom) 9 4 Pan Head S.S. Screws, #10-2 x 19mm 10 4 KEPT S.S. Nuts, # M5 Screw 12 M5 Lock Washer 1 1 Heat Refl ective Tape 14 1 Glass Fiber Tape 15 Tube 16 1 U-Bolt, Washers and Nuts 17 S.S. Screws 2 1 Power Connection Boot 2 Conductor Wire Pins 4 1 Braid Wire Pin 5 1 Ground Sleeve 6 1 End Cap 7 1 Tape Strip (PETK- only) 8 1 GRW-G Grommet (PETK- only) 9 1 End Termination Caution Label Tools Required... 1

3 Terminator ZP/ The Terminator ZP/ Split Bulkhead Entry Kit is designed to make a waterproof seal over the end of TubeTrace and terminate Thermon electric heat trace in an approved junction box. Review Instructions prior to installation. Kit will make one connection. Terminator ZP Certifications/Approvals... European Organisation for Electrotechnical Standardisation 1725 II 2 GD Ex eb IIC T4-T6, Ex tb IIIC T15 C-T85 C FM 10ATEX0058X FMG X Ex eb IIC T4-T6, Ex tb IIIC T15 C-T85 C FM Approvals Underwriters Laboratories Inc. Installation Precautions... To minimize the potential for arcing on electrical heat tracing and fi re caused by product damage or improper installation, use ground-fault protection. Installation must comply with Thermon requirements and be installed in accordance with any applicable national and local codes. Component approvals and performance ratings are based on the use of Thermon specifi ed parts only. User supplied power connection fi ttings must be listed or certifi ed for intended use. De-energize all power sources before opening enclosure. Keep ends of bundles, heat tracing and kit components dry before and during installation. Individuals installing these products are responsible for complying with all applicable safety and health guidelines. Proper personal protective equipment, or PPE, should be utilized during installation. Contact Thermon if you have any additional questions. Jacket and Insulation Jacket and Insulation Trim as Required for Connection Bundle 1. Remove outer jacket and insulation from tubing bundle to expose the electric heat trace and tubing. Ensure suffi cient heat trace is available for electrical connection. See instructions included with heat trace PETK kit. Self-Regulating 05mm -81mm 2. Trim heat tracing to within 05mm - 81mm of the end of the insulation. If self-regulating heat trace proceed to step. For Zone-type heat trace continue with identifi cation of bus connection on step 2a. Bus Connection Indentations (Zone Heater Only) Zone Type 05mm -81mm 2a. Strip back bundle insulation 8mm to 76mm beyond bus connection heat tracing. If bus connection indentation is less than 05mm -81mm from end of the heat tracing, proceed stripping the bundle insulation to the next indentation. Glass Fiber Tape (Top) Heat Refl ective Tape Bundle Heat Refl ective Tape Glass Fiber Tape FAK 1 (Base) Cut and Remove to Fit. Wrap tubes and heat tracing with pass of heat refl ective tape (25% overlap). Then wrap with passes of glass fi ber tape (50% overlap), or until fi ber tape is equal to original bundle insulation thickness. 4. Complete with 1 additional pass of heat refl ective tape. 5. Cut top and base ends to match outside diameter of tubing bundle and remove end pieces. 2

4 Terminator ZP/ Cover (Top) O-Ring RTV Sealant TOP 10-2 x 19mm Screws 10-2 KEPT Nuts Mounting Screws and Washers Weep Hole 6. Mount with O-Ring to (bottom) base cover using () M5 mounting screws and lock washers. Punch out weep hole. 7. Form a gasket by applying RTV sealant to base (bottom) and cover (top). 8. Fit tubing bundle to. Inspect bundle entry into for tight fi t. Screw down fi rmly. Expediter Base Drilled hole for bundle entry Drilled holes for U-Bolt entry Drilled holes for securing 178mm Minimum Assembled Power Connection Boot (TBX) Ground Braid 9. Trim heat tracing to 180mm minimum from expediter base. 10. Terminate heat tracing with appropriate PETK termination kit. Refer to PETK installation instructions for details not addressed here. 11. Drill hole matching bundle diameter into bulkhead. Mark locations for U-Bolt entry and securing screws and drill 7mm holes through bulkhead. 7mm holes for securing to bulkhead (Field Drilled) Stainless Steel Screws U-Bolt 12. Pre-drill with 7mm holes (to match drilled holes in bulkhead) for securing to bulkhead. 1. Apply RTV bead to back of fl ange prior to securing to bulkhead. Backside View 14. Secure to bulkhead using () three stainless steel screws and U-Bolt as shown.

5 Listed Cable System 17M Terminator ZP/ Align Slots Dimple for Center Line Drilled for power connection 15. For power connection applications: Use dimple molded into side of junction box base to locate center hole, drill for user supplied power connection fi tting per manufacturer s recommendations. 16. Mount junction box on expediter making sure to align slots to properly orient junction box base. 17. Install quick mount terminal blocks twist to position and tighten screws. Complete system wiring per wiring diagram. Listed Cable System 17M 0º Typical Wiring Diagram 18. Install junction box lid and twist hand tight. Insert screwdriver into ratchet slot located on side of junction box base to tighten. 19. Use screwdriver to ratchet on junction box lid. Lid will rotate 0. Around Flange Listed Cable System 17M 0º Listed Cable System 17M Bulkhead 20. To remove lid, repeat steps 18 and 19 but in opposite direction. 21. Apply RTV bead around flange. Completed Terminator for bulkhead entry of Electrically Heated TubeTrace Bundles. THERMON... The Specialists European Headquarters Boezemweg 25 PO Box AE Pijnacker The Netherlands Phone: +1 (0) Corporate Headquarters 100 Thermon Dr. PO Box 609 San Marcos, TX USA Phone: Form 50079U-01 Specifi cations and information are subject to change without notice. For the Thermon offi ce nearest you visit us at...