solids solutions group

Transcription

1 Pneumatic dense phase conveying by a push conveying process with high load and slow conveying speed for gentle conveying. Hygienic-Wet Design according to EHEDG-Guidelines for wet processes and dry processes with high hygienic-requirements and / or wet cleaning, for food, pharmaceutical, cosmetics and chemical industry. Operation purpose: Pneumatic pressure conveying vessel with complete facilities. Discontinuous operation, filling with bulk solid when the inlet valve is open under atmospheric conditions. Then locking pressure tight, and discharging the bulk solid and conveying with compressed air into the connected pipeline. Advantages: For granulates, dusts and mixtures Slow and gentle conveying with less compressed air and energy consumption Fulfills EU-regulation 93/43/EG, directive for food hygiene and 2006/42/EG machinery directive with appendix 1 Abs food machines, EHEDG-Guidelines, as well as GMP- requirements and DIN EN Free of dead zones, all connections free of gaps, wet cleaning possible, easy to dismantle for inspection after cleaning CIP is possible No segregation of mixtures Efficient operation even with inert gases Small exhaust air filters due to low air volumes No particle breakage due to mechanical moving parts Option: Vibro-Sender Type PIV-Hygienic-Wet High reliability of operation due to the possibility for controlling the working parameters Pneumatic Dry -cleaning system solids-dry-cip: To prevent cross contaminations when changing product High cost savings by automatic cleaning process approval: MIGSA SST H. Linder Date: Sign: Date: Sign: Date: Sign: Li Preliminary modifications reserved Seite 1 von 10

2 Inside view: Disc valve and valve connections free of gaps Sectional view: large cleanout, material inlet as a disc valve free of gaps and valves Section: complete sender Seite 2 von 10

3 Operating conditions: Permissible operating pressure: 3 barg, Product temperature max: 70 C Max./Min. ambient temperature: -10 C T 50 C Bulk solids data: Powdered till granulates, up to middle hardness, from free flowing up to non-flowing products Type geom. Volume dm 3 Volume for Use dm 3 permitted number of load cycles Inlet-/ Outlet-Ø mm Height mm Weight kg PIP01207Y rated for endurance 200/ strength PIP02507Y rated for endurance 200/ strength PIP03507Y rated for endurance 200/ strength PIP04510Y / PIP06510Y / Complete assembly -approved according to pressure equipment directive 2014/68/EU Welded steel construction stainless steel (DIN) / 304L (AISI) Fulfils 2006/42/EC machine directive with appendix 1 chapter 2.1. food machines, EHEDG- Guidelines, as well as GMP- requirements for intended use and DIN EN Surface quality inside according EN B with roughness value Ra 0,8 µm, metal plates external over 6 mm wall thickness with surface quality 1D according EN free of dead spots, free of gaps, suitable for wet cleaning in assembled condition (CIP) with following inspection and secondary cleaning, if necessary Sealings FDA-conform This is not an equipment according ATEX-directive 2014/34/EU, but in contact with product (inside) usable in the zones Additional electrical parts must be approved for the chosen ATEX-zone. Seite 3 von 10

4 Basical version: Datasheet Material inlet valve and sender locking with a disc valve type DKA-D- Hygienic with inflatable sealing and centering flanges Pneumatic sealing pressed on Pneumatic sealing released Safety valve 3 bar Full level switch Aeration stick as a discharge aid made of porous sintered stainless steel Deaeration valve with ball valve, can be dismantled, pneumatically activated, open without current Pressure sensor Pressure Vessel, category IV module G, calculated, designed and manufactured according to AD 2000 regulations Support, made of tubular construction with stand plates as a three point support plate made of stainless steel Special outlet bend made of stainless steel with centering clamp-ring Pneumatic installation for automatic operation, complete in a hygieniccabinet, separately mounted, incl. connecting wires Seite 4 von 10

5 Electric parts and sensors: Denomination Manufacturer Type Pneumatic Installation PIP001 2/2-way-solenoid valve Norgren Pressure vessel PIP002 full level switch Endress+Hauser FTM51 PIP003 pressure sensor IFM PG2894 Butterfly valve PIP004 Inductive initiators IFM IN5225 PIP005 Namur-solenoid valve actuator Norgren PIP006 solenoid valve inflatable sealing Norgren PIP007 pressure switch inflatable sealing Wika PSM02 Deaeration unit PIP008 Namur- solenoid valve ball valve Norgren PIP009 Inductive initiators ball valve IFM IN5225 Opt 11: Sensor system for measuring of flow capacity, temperature, humidity and pressure FIR Flow capacity measuring station Kunst DS400 PIR Pressure sensor Kunst CS16 MIR Dew point sensor Kunst FA410 Opt. 13, 14 & 15: Vibro-sender, sender scale and vibro-sender scale Vibration motor series 05 und 07 OLI MVE200/15; 160W PIP010 Vibration motor series 10 OLI MVE700/15; 620W Vibration motor series 13 OLI MVE1100/15; 650W PIP011 3 Load cells series 05 und 07 Utillcell 350i 300kg 3 Load cells series 10 Utillcell 350i 500kg 3 Load cells series 13 Utillcell 350i 750kg PIP012 Namur- solenoid valve exit valve Norgren PIP013 Inductive initiators IFM IN5225 Seite 5 von 10

6 Optionen: 1. Parts in contact with product made of (DIN) / 316L (AISI) 2. Parts in contact with product made of (DIN) / 316Ti (AISI) 3. electropolished 4. Product temperature max.: 100 C 5. Electrical components outside for zone 2/22 6. Electrical components outside for zone 1/21 7. Wiring of the electrical equipment and measuring points on the cabinet 8. Moving device 9. Other outlet diameter Ø80, Sensor system for measuring of compressed air flow, temperature, humidity and pressure incl. reader unit for registration and signal processing via ethernet IP (Cloud) according to industry 4.0 Seite 6 von 10

7 11. Control Operation panel with micro-spscontrol and display for controlling the sender. The control can communicate by ethernet/profinet with a superordinate control Functions like option 13.1, additional dosing processor 12. Pneumatic Dry -cleaning solids-dry-cip: Before cleaning: After cleaning: Consisting of: Ball head nozzles with compressed air pipeline Pneumatic installation Seite 7 von 10

8 13. Vibro-sender type PIV-Hygienic-Wet for mass flow, cohesive up to non flowing products Elastic connection Elastic hanger Oscillation drive with vibrating motor 230/400V IP65 Support, vibration proof, as a pipe construction with ground plates made of stainless steel Conveying tube for vibration decoupling, elastic Seite 8 von 10

9 14. Sender-scale type PIS-Hygienic-Wet, all connections of the conveyor (bulk solids, pneumatic, electrical) are optimized, without secondary paths of force. Inlet nozzle with centering Weighing decoupling Weighing modules, accuracy class C3, consisting of load cell, force transmission parts and mounting parts Stable weighing frame stainless steel fine glass blasted, made of profile pipe to accommodate 3 weighing modules solids-disc valve Conveying tube for weighing decoupling Seite 9 von 10

10 15. Vibro-sender-scale type PIVS-Hygienic -Wet Inlet nozzle with centering Weighing decoupling Weighing modules, accuracy class C3, consisting of load cell, force transmission parts and mounting parts Stable weighing frame stainless steel fine glass blasted, made of profile pipe to accommodate 3 weighing modules Oscillation drive with vibrating motor 230/400V IP65 solids-disc valve Conveying tube for weighing decoupling Related documents: 3D-Part: Type.step (example: PIP01207Y01. Step) 2D-planning drawing: Type.dxf (example: PIP01207Y01. dxf) Selection criteria: SG-Sender Pricelist: PL-PIP- Hygienic-Wet Drawing numbers list: Draw-No-List_ Seite 10 von 10