CAREY AUTOMATIC DOOR, LLC
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1 CAD CAREY AUTOMATIC DOOR, LLC MAGIC-DOOR Pneumatic Door Operator Replacement Parts Catalog (Formerly known as STANLEY MAGIC-DOOR Pneumatic Operator) Relays Checking Cylinders Power Cylinders Valve & Manifold Assemblies The Most Reliable, Durable & Cost Effective Automatic Door Operator in the Industry for 70 years! Virtually Maintenance Free for years! Wheels/Door Hanger Sheaves Double Hanger Assemblies Retractable Top Pivots Please call (203) for availability & pricing.
2 INDEX: MAGIC-DOOR REPLACEMENT PARTS CPD-1 CPD-2 CPD-3 CPD-4 CPD-5 CPD-6 CPD-7 CPD-8 CPD-9 CPD-10 CPD-11 CPD-12 CPD-13 CPD-14 CPD-15 CPD-16 CPD-17 CPD-18 CPD-19 CPD-20 CPD-21 CPD-22 CPD-23 CPD-24 CPD-25 CPD-26 CPD-27 CPD-28 CPD-29 CPD-30 CPD-31 CPD-32 Index OSX ALL AIR (Explosion Proof) Operators and Valves OSX ALL AIR (Explosion Proof) Valves OSX ALL AIR (Explosion Proof) Operator Parts OSX ALL AIR (Explosion Proof) Palm Buttons and Pull Cords Operators & Case Covers Carriage & Slide Assembly Slide Bar Ball Studs & Trip Rod Switch Rod & Safety Switch Assembly Checking Cylinder Assembly Power Cylinder Assembly Plug-In Relays Valve Assembly (DC Valves for OS Operator) Valve Assembly (AC Valves & Auto-Slide Valves) Monorail Tracks Monorail Hangers & Wheels Rollers & Wheels Pivots Door Brackets MAGIC MOLE Pivots (Concealed Under the Floor) MAGIC STAR Pivots (Concealed Above the Ceiling) Cables Door Rods Emergency Release (Brackets & Door Arms) Accessories Counterweights Accessory, Angle & Cable Packages Auto-Slide Replacement Parts Accessory Packages Exploded View of Pneumatic Operator & Parts Decals REV. 10/09 PAGE: CPD-1
3 OSX ALL AIR (EXPLOSION PROOF) OPERATORS & VALVES OSX - 14 R.H. ALL AIR Operator OSX - 14 L.H. ALL AIR Operator OSX - 24 R.H. ALL AIR Operator OSX - 24 L.H. ALL AIR Operator Notes: Moving components manufactured from non-sparking materials Valve Package - OPEN Includes: Normally Closed Valve, Opening Cylinder Valve, Flow Control Valve, Needle Regulator (Qty. 2) Gauge, Pressure (Qty. 2) Strainer, Air (See Page CP-13C) Valve Package - CLOSED Includes: Normally Open Valve, Closing Cylinder Valve, Needle Regulator (Qty. 1) Gauge, Pressure (Qty. 1) Plug, Pipe 1/16 NPTE Fitting, Elbow 90º (See Page CP-13C) Normally CLOSED Valve, Opening Cylinder Normally OPEN Valve, Closing Cylinder REV. 10/09 PAGE: CPD-2
4 OSX ALL AIR (EXPLOSION PROOF) VALVES Valve, 3 way Normally Open Push Button Operated Time Delay, OSX ALL AIR Control Box Assembly (See Page CP-13C) Valve, Flow Control Valve, Needle REV. 10/09 PAGE: CPD-3
5 OSX ALL AIR (EXPLOSION PROOF) OPERATOR PARTS Regulator, Pressure Gauge, Pressure Strainer, Air Fusible Nozzle REV. 10/09 PAGE: CPD-4
6 OSX ALL AIR (EXPLOSION PROOF) PALM BUTTONS & PULL CORDS OSX ALL AIR Palm Button (2.25 in diameter) OSX ALL AIR Palm Button (2.50 in diameter) OSX ALL AIR Palm Button (3 in diameter) OSX ALL AIR Wall or Foot Push Button (6 in diameter) Pull Cord Assembly for ALL AIR Operator (MA-10) (Includes MA-10 Valve, Pull Knob, Rope & Bracket) Pull Knob & Rope Only for REV. 10/09 PAGE: CPD-5
7 OPERATORS & CASE COVERS Standard Equipment: 300 Series Stainless Steel on 14 Operator Cases Cold Rolled Steel Painted Grey Other colors available Operator - OS-14 RH, Master Operator - OS-14 LH, Master Operator - OS-18 RH, Master Operator - OS-18 LH, Master Operator - OS-24 RH, Master Operator - OS-24 LH, Master Operator - OS-36 RH, Master Operator - OS-36 LH, Master Standard Equipment: 300 Series Stainless Steel on 14 Operator Covers Cold Rolled Steel Painted Grey Other colors available Cover for 14 Operator Cover for 18 Operator Cover for 24 Operator Cover for 36 Operator Hinge, RH Hinge, LH REV. 10/09 PAGE: CPD-6
8 CARRIAGE & SLIDE ASSEMBLY Carriage Assembly 14 R.H. Carriage Assembly 18 R.H. Carriage Assembly 24 R.H. Carriage Assembly 36 R.H. Carriage Assembly 14 L.H. Carriage Assembly 18 L.H. Carriage Assembly 24 L.H. Carriage Assembly 36 L.H Universal Slide Assembly Rear End Slide Assembly with Bushing Front End Slide Assembly with Bushing Power Spring Stud REV. 10/09 PAGE: CPD-7
9 CARRIAGE & SLIDE ASSEMBLY Slide Assembly Oilite Bushing (Pkg. of 4) Tie Rod 14 Stroke Operator Tie Rod 18 Stroke Operator Tie Rod 24 Stroke Operator Tie Rod 36 Stroke Operator Lubricating Wiper Kit (Pkg. of 2) End Bracket, LH End Bracket, RH REV. 10/09 PAGE: CPD-7A
10 CARRIAGE & SLIDE ASSEMBLY End Bracket Bumper Assembly (Pkg. of 2) Slide Latch Assembly Power Spring 24 Stroke Operator Power Spring 18 Stroke Operator Power Spring 14 Stroke Operator Heater - Fits All Size Operators Universal Heater Kit (O-24 Pneumatic 4000 & 8000) REV. 10/09 PAGE: CPD-7B
11 SLIDE BAR Slide Bar - Universal Slide Bar - for Slide Bar - for 07D Slide Bar - for 07D - 24 REV. 10/09 PAGE: CPD-8
12 BALL STUDS & TRIP ROD SWITCH Ball Studs - Long Ball Studs - Medium Ball Studs - Short Ball Stud - for O-11S Transformer Notes: Primary voltage 115V Secondary voltage 24V Frequency cycles Trip Rod Switch Assembly, RH Trip Rod Switch Assembly, LH REV. 10/09 PAGE: CPD-9
13 ROD & SAFETY SWITCH ASSEMBLY Rod Assembly - Trip RH Rod Assembly - Trip LH Trip Rod Spring Trip Rod Safety Switch Assembly Safety Switch, Micro Switch Roller Type REV. 10/09 PAGE: CPD-10
14 CHECKING CYLINDER ASSEMBLY Checking Cylinder Checking Cylinder Tube & Head Assembly Checking Cylinder Rubber Assembly (Pkg. of 4) Includes: Ferrule Pin Checking Cylinder Cap Checking Cylinder Repair Kit Includes: Cup Packing Spring Cup Packing REV. 10/09 PAGE: CPD-11
15 CHECKING CYLINDER ASSEMBLY Checking Cylinder Spring Checking Cylinder Special Screw & Valve Spring (Pkg. of 4) Checking Cylinder Extension - Long Checking Cylinder Cap Bushing Checking Cylinder Support REV. 10/09 PAGE: CPD-11A
16 CHECKING CYLINDER ASSEMBLY Checking Cylinder Felt Washer (Pkg. of 10) Checking Cylinder Shaft Checking Cylinder Delrin Washer REV. 10/09 PAGE: CPD-11B
17 POWER CYLINDER ASSEMBLY Power Cylinder Double-Acting 14 Stroke Power Cylinder Double-Acting 18 Stroke Power Cylinder Double-Acting 24 Stroke Power Cylinder Double-Acting 36 Stroke Power Cylinder Pin - Piston Rod Power Cylinder Cap Double-Acting with Plug Gasket for Cap - Double-Acting Power Cylinder Bushing for Cap - Double-Acting Power Cylinder REV. 10/09 PAGE: CPD-12
18 POWER CYLINDER ASSEMBLY Repair Kit - Double-Acting Power Cylinder Includes: Neoprene Cup Packing Washer Dust Seal, Power Cylinder Cap Pin, Power Cylinder Valve Control Assembly, 14 Valve Control Assembly, 18 Valve Control Assembly, 24 Valve Control Assembly, Tubing Channel, 14 Tubing Channel, 18 Tubing Channel, 24 Tubing Channel, 36 REV. 10/09 PAGE: CPD-12A
19 PLUG-IN RELAYS Relay for OS Operator Relay for OS Operator Time Delay Relay for OS Operator Carpet Control (Replaces , & ) Relay for Hydraulic Operator (Replaces ) Relay for Auto-Slide Operator (Replaces & ) Relay - Ratchet (No time delay function) Relay for 01-B Operator with Carpets Relay for 01-DA Operator with Carpets (Picture N/A) REV. 10/09 PAGE: CPD-13
20 VALVE ASSEMBLY (DC VALVES FOR OS OPERATORS) Valve & Manifold Assembly Manifold Assembly Includes: Seat DC Valve for OS Pneumatic Operator (without Manifold) Coil for DC Valve 24 Volt Spring and Plunger REV. 10/09 PAGE: CPD-14
21 VALVE ASSEMBLY (DC VALVES FOR OS OPERATORS) Sleeve for DC Valve 24 Volt O Ring (Pkg. of 4) Metering Assembly Muffler Assembly Air Gauge REV. 10/09 PAGE: CPD-14A
22 VALVE ASSEMBLY (AC VALVES & AUTO-SLIDE VALVES) 115 VOLT VALVE (AC) - OBSOLETE 1/07 PICTURE N/A Conversion Kit for 01B & MHO Operator to OS Operator (110 volt to 24 volt includes Valve Assembly) Coil - 24v AC 24 VOLT VALVE (AC) Coil - 24 Volt AC (for ) Valve Screw Muffler Adjusting Manifold Assembly (includes ) AUTO-SLIDE VALVES Valve N.C. Closing D.C. Coil Includes: Solenoid Valve D.C Valve N.C. Opening D.C. Coil Includes: Solenoid Valve D.C. REV. 10/09 PAGE: CPD-15
23 MONORAIL TRACKS Notes: 1. For bi-parting doors, order separate track packages for each leaf. (2 packages per opening) 2. Mounting bolts are included in Track Package Track for Doors w/motion up to 40 Track for Doors w/motion over 40 up to 46 Track for Doors w/motion over 46 up to 52 Track for Doors w/motion over 52 up to 58 Track for Doors w/motion over 58 up to 64 Track for Doors w/motion over 64 up to 70 Track for Doors w/motion over 70 up to 76 Track for Doors w/motion over 76 up to 82 Track for Doors w/motion over 82 up to 88 Track for Doors w/motion over 88 up to 94 Track for Doors w/motion over 94 up to 100 Track for Doors w/motion over 100 up to 106 Track for Doors w/motion over 106 up to 112 Track for Doors w/motion over 112 up to 118 Track for Doors w/motion over 118 up to 124 Track for Doors w/motion over 124 up to 130 Track for Doors w/motion over 130 up to 136 Track for Doors w/motion over 136 up to 142 Track for Doors w/motion over 142 up to Bolt, Special Track REV. 10/09 PAGE: CPD-16
24 MONORAIL HANGERS & WHEELS Single Hanger Assembly for Doors Weighing lbs Double Hanger Assembly for Doors Weighing lbs. Note: Two Hanger Assemblies required for each door Replacement Sheave w/axle Plated Steel/Polyurethane, Running Diameter 17mm Internal Bearing Diameter Supplied with axle, spacer, lock washer & nut Hanger Wheel & Stud for Auto-Slide 1000/Magic-Slide Plated Steel/Polyurethane, Running Diameter 17mm Internal Bearing Diameter Supplied with axle, spacer, lock washer & nut. REV. 10/09 PAGE: CPD-17
25 ROLLERS & WHEELS Steel Roller Zinc Plated Steel (25.4 mm) Running Diameter.354 (9 mm) Internal Bearing Diameter Delrin Roller (59.13 mm) Running Diameter.590 (15 mm) Internal Bearing Diameter Delrin Roller (53.57 mm) Running Diameter.590 (15 mm) Internal Bearing Diameter Load Wheel Zinc Plated Steel Eccentric Shaft (25.4 mm) Running Diameter Eccentric Shaft Threaded 5/8-11 UNC -2A Anti-Riser Wheel (57.94 mm) Running Diameter.984 (25 mm) Internal Bearing Diameter REV. 10/09 PAGE: CPD-18
26 ROLLERS & WHEELS PICTURE N/A Plated Steel/Polyurethane 2.50 (63.5 mm) Running Diameter Solid Shaft with 7/16-14 NC-2 Thread Astro-Slide Roller (38.5 mm) Running Diameter.312 (7.92 mm) Internal Diameter Anti-Riser (28.6 mm) Running Diameter Eccentric Shaft Threaded 5/8 24 UNEF - 2A Delrin Roller Wheel w/brass Bushing (27.15 mm) Running Diameter (38.10 mm) Outside Diameter.250 (6.350 mm) Internal Bushing Diameter Supplied w/screw, lock washer & nut. REV. 10/09 PAGE: CPD-18A
27 PIVOTS Top Pivot Assembly Bottom Pivot Stud only Bottom Pivot Floor Portion Assembly, Recessed Bottom Pivot Door Portion, Recessed Ferguson Pivot REV. 10/09 PAGE: CPD-19
28 DOOR BRACKETS Door Bracket - 14 IN Base Plate S.D.B. Bracket Door Bracket - 24 IN Door Bracket - 14 OUT Base Plate S.D.B. Bracket Door Bracket - 14 OUT Swing Clear Door Bracket - 24 OUT Arm only for REV. 10/09 PAGE: CPD-20
29 MAGIC MOLE PIVOTS - CONCEALED UNDER THE FLOOR MAGIC MOLE PIVOT See Page CP-6A for Shaft Lengths Door Arm, Magic Mole Operating Lever WITHOUT Emergency Release Operating Lever WITH Emergency Release REV. 10/09 PAGE: CPD-21
30 MAGIC MOLE PIVOTS - CONCEALED UNDER THE FLOOR Pivot Top Bearing Only, Magic Mole Pivot Bottom Bearing Only, Magic Mole Rubber Bumper on Stud for Stop Bracket, Magic Mole (Pkg. of 2) Spindle Seal Bearing Only, Magic Mole REV. 10/09 PAGE: CPD-21A
31 MAGIC STAR PIVOTS - CONCEALED ABOVE THE CEILING MAGIC STAR PIVOT See Page CP-6 for Shaft Lengths Door Arm, Magic Star Operating Lever without Emergency Release Operating Lever with Emergency Release REV. 10/09 PAGE: CPD-22
32 MAGIC STAR PIVOTS - CONCEALED ABOVE THE CEILING PICTURE N/A Needle Bearing for Pivot Shaft, Magic Star Pivot Shaft, Magic Star Rubber Bumper on Stud for Stop Bracket, Magic Star (Pkg. of 2) REV. 10/09 PAGE: CPD-22A
33 CABLES SYNCHRONIZED CABLES Sync. Cables for Double Case 14 Operator (Type A) Sync. Cables for Double Case 14 Operator (Type B) 93 Sync. Cables for Double Case 18 Operator 123 Sync. Cables for 2 Double Cases 24 Operator 78 Sync. Cables for 2 Single Cases 14 Operator 94 Sync. Cables for 2 Single Cases 18 Operator 120 Sync. Cables for 2 Single Cases 24 Operator & 0-21 Cable 43 1/8 Long 0-20 & 0-21 Cable 51 1/8 Long 0-20 & 0-21 Cable 64 1/4 Long 0-20 & 0-21 Cable 68 1/4 Long 0-20 & 0-21 Cable 93 Long REV. 10/09 PAGE: CPD-23
34 DOOR RODS Door Rod for 14, 18 & 24 Operators Door Rod for 02, 07 & 07D - 14 & Door Rod BALL Fitting Door Rod END Fitting REV. 10/09 PAGE: CPD-24
35 EMERGENCY RELEASE - BRACKETS & DOOR ARMS Lever for 14 Concealed Operator O-14 MLSL Emergency Cut-Off Switch Emergency Release Lever for 14 Concealed Operator O-17M and S-14 For IN doors when required. Use in place of Door Bracket - 14 Emergency Release Base Plate Door Arm with Concealed Under the Floor Operator (Magic Mole) Door Arm with Concealed Overhead Operator (Magic Star) REV. 10/09 PAGE: CPD-25
36 ACCESSORIES Operator Coupling PICTURES N/A Connecting Rod for 14 Operators Connecting Rod for 24 Operators Lever Bracket Lever Bracket - 24 PICTURES N/A Operating Lever - 14 Operating Lever - 24 and 07D - 14 Operating Lever - 07D - 24 REV. 10/09 PAGE: CPD-26
37 COUNTERWEIGHTS Sliding Door Ball Stud PICTURE N/A Lever Guide Assembly Counterweight Assembly Counterweights only REV. 10/09 PAGE: CPD-27
38 ACCESSORY, ANGLE & CABLE PACKAGES Common Acc. Package 0-21 Common Acc. Package Angle & Cable Package Angle & Cable Package Angle & Cable Package Angle & Cable Package Angle & Cable Package Angle & Cable Package Angle & Cable Package Stroke Reduction Kit REV. 10/09 PAGE: CPD-28
39 AUTO-SLIDE REPLACEMENT PARTS Power Cylinder, Auto-Slide 36 Stroke Power Cylinder, Auto-Slide 42 Stroke Power Cylinder, Auto-Slide 48 Stroke Power Cylinder, Auto-Slide 52 Stroke Power Cylinder, Auto-Slide 52 1/2 Stroke Checking Cylinder, Auto-Slide Power Cylinder Repair Kit, Auto-Slide Checking Cylinder Repair Kit, Auto-Slide REV. 10/09 PAGE: CPD-29
40 ACCESSORY PACKAGES ACCESSORY PACKAGE Slide Bar Assembly Connecting Rod Assembly Lever Bracket Assembly Lever Guide Assembly Ball Stud Assembly Slide Bar Assembly Connecting Rod Assembly Lever Bracket Assembly Lever Guide Assembly Ball Stud Assembly Lever Assembly D Connecting Rod Assembly Lever Bracket Assembly Tubing Kit Lever Guide Assembly Ball Stud Assembly Slide Bar Slide Bar D Connecting Rod Assembly Lever Bracket Assembly Tubing Kit Lever Guide Assembly Ball Stud Assembly Slide Bar Slide Bar Lever Assembly Synchronized Cable Package Operator Coupling Operator Shims Synchronized Cable for (2) 14 Operators Synchronized Cable Package Operator Coupling Operator Shims Synchronized Cable for (2) 24 Operators REV. 10/09 PAGE: CPD-30
41 EXPLODED VIEW OF PNEUMATIC OPERATOR REVERSING MECHANISM NOTE Reference Numbers are shown to aid in identification. replacements. All numbered parts are NOT carried as REV. 10/09 PAGE: CPD-31
42 PNEUMATIC OPERATOR PARTS REF. NO Connecting Link Sprocket Assembly Stud Roll Pin (min. 5) Needle Bearing Chain Oilite Bearing Chain Chain Stud For 011 Operators No. 41 Roller Chain 39 1/2 Slide Rod 14 Slide Rod 24 Conversion Kit for Slide Assembly Conversion Kit for Slide Assembly REV. 10/09 PAGE: CPD-31A
43 DECALS IN Directional decals (D-2) includes: (1) In/do not exit decal (1) Out/do not enter decal (2) Caution auto door decal (1) Daily safety check decal (1) Installation Guide OUT REV. 10/09 PAGE: CPD-32
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