FAST Program 2010 Festo Assured Shipping Time

Transcription

1 FAST Program 010 Festo Assured Shipping Time A complete line of automation components available when you need them!

2 FAST Program 010 Festo Assured Shipping Time A complete line of automation components available when you need them! With Same Day and 3 Day availability of 1000's of Festo automation components, the FAST program enables designers and manufacturers to: lower inventory costs reduce time-to-market for prototype and production equipment invest inventory savings and time savings in growing their business It s on time or it s shipped free! Festo will reimburse the shipping charges for qualifying orders which do not meet the shipment times specified by the FAST Program. For program details including complete catalog documentation, visit: FAST Program Conditions: Quantity limit to qualify for the FAST Program It s on time, or it s shipped free promise is 5 pieces per item, except for fittings/flow controls (100 pcs.), tubing (100 meters), and mounting accessories (10 pcs). Pneumatic Cylinders and Actuators Piston Rod Cylinders Guided Piston Rod Actuators Rodless Actuators Rotary Actuators Pneumatic Manual/Mechanical Valves Stand Alone Valves Valve Manifolds Sensors Pressure Sensors Vacuum Sensors Actuator Feedback Air Preparation Units Filter/Regulator-Lubricators Filter Regulators Pressure Regulators and Accessories Filters Lubricators On/Off Valves and Soft-start Valves Distribution Blocks Fittings / Flow Controls / Tubing / Silencers Fittings Flow Controls Tubing Silencers Online or offline Internet or DVD Festo products and services provide solutions for greater productivity in industrial and process automation. Define your optimal solution from over 1,000 products in thousands of variants offline on DVD, or on the internet with our user-friendly digital catalog, and Online Shops. For customer service 4 hours a day, visit our Online Shop at www. festo.com/us/onlineshop. Once registered, download D and 3D CAD models, view pricing and availability, place orders and track the status of all your online and offline orders.

3 Overview Hand Lever Valves VHER Manual and Mechanical Valves Valve Function Pneumatic Connection NominalFlow Rate Lead Time Page Size Position Same Day/Next Day VHER Hand Lever Valves Inch Series [scfm] 4/3-way, mid-position x NPT underneath closed at side 1. ¼ NPT underneath 53.0 at side 40.6 ½ NPT underneath at side 13.6 Metric Series [l/min] 4/3-way, mid-position Gx underneath closed at side 600 G¼ underneath 1,500 at side 1,150 G½ underneath 4,300 at side 3,500 Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) 010/03 Subject to change FAST Program Catalog 105

4 Overview Stand Alone Valves and Manifold Blocks CPE Stand-alone Valves Valve Function NominalFlow Rate Valve Width Pneumatic Connection Lead Time Page [bar] [mm] Same Day/Next Day CPE Solenoid Valves, Compact Performance Metric Series 3/-way Normally open M5 11 Normally closed Gx 5/-way, single-solenoid M Gx 5/-way, double-solenoid M Gx 5/3-way Normally closed M5 Normally exhausted Normally pressurized Gx Manifold Blocks Valve Function NominalFlow Rate Valve Width Pneumatic Connection Numberof Valves Lead Time Page 1, 3, 5, 4 3Days CPE Solenoid Valves, Compact Performance Inch Series [scfm] [in] 5/-way, single-solenoid ¼ NPT M5,4,6,8,10,,, y NPT Gx 5/-way, double-solenoid ¼ NPT M5,4,6,8,10,,, y NPT Gx 5/3-way Normally closed ¼ NPT M5, 4, 6, 8, 10 Normally exhausted Normally pressurized y NPT Gx Metric Series [l/min] [mm] 5/-way, single-solenoid G¼ M5,4,6,8,10,,, Gy Gx 5/-way, double-solenoid G¼ M5,4,6,8,10,,, Gy Gx 5/3-way Normally closed G¼ M5, 4, 6, 8, 10 Normally exhausted Normally pressurized Gy Gx Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) 106 FAST Program Catalog Subject to change 010/03

5 Overview Valve Manifolds MPA Valve Manifolds Pneumatic Connection NominalFlow Rate Valve Width Numberof Valves Interface Options Lead Time Page 1, 3, 5, 4 [l/min] [mm] 3Days Metric Series G¼ M Multi-pin connection 19 Fieldbus connection via CPX G¼ Gx Multi-pin connection Fieldbus connection via CPX MPA Features MPA offers a comprehensive range of valve functions. All valves are equipped with piston spool and patented sealing system which facilitates efficient sealing, a broad pressure range and long service life. To increase power they have a pneumatic pilot control. Supply takes place via a pilot air supply. Multi-pin plug terminal Max. 4 valve positions/ max. 4 solenoid coils Parallel modular valve linking via circuit boards Electronics module with integrated reduction of holding current Any compressed air supply Any number of pressure zones TheMPAvalvemanifoldisavailable with the following valve functions: 5/-way valve, single solenoid 5/-way valve, double solenoid x 3/-way valve, normally open x 3/-way valve, normally closed x 3/-way valve, 1x normally open, 1x normally closed Fieldbus terminal/control block Max. 64 valve positions/ max. 18 solenoid coils Internal CPX bus system for valve activation Module for electrical valve activation, with or without electrical isolation Any compressed air supply Any number of pressure zones 5/3-way valve, mid-position pressurized 5/3-way valve, mid-position closed 5/3-way valve, mid-position exhausted x /-way valve, normally closed pressure supply ports x /-way valve, normally closed Combinable MPA1 flow rate up to 360 l/min MPA flow rate up to 700 l/min MPA1 and MPA can be combined on one valve terminal 1x 3/-way valve, normally closed, external compressed air supply 1x 3/-way valve, normally open, external compressed air supply Manual pressure regulators Proportional pressure regulators Pressure sensor Electronics module for fieldbus with extended diagnostic function CPV Valve Manifolds Pneumatic Connection NominalFlow Rate Valve Width Number Interface Options Lead Time Page 1, 4 3, 5 [l/min] [mm] of Valves 3 Days Metric Series Gx M7 Gy Individual connection 137 Multi-pin connection Fieldbus connection: DeviceNet, Profibus G¼ Gx G½ Individual connection Multi-pin connection Fieldbus connection: DeviceNet, Profibus CPV Features CPV valves are series manifold valves, i.e. in addition to the valve function they contain all of the pneumatic ducts for supply, exhaust and the working lines. The supply ducts are a central component of the valve slices and allow a direct flow of air through the valve slices. TheCPVvalvemanifoldisavailablewith the following valve functions: x /-way, open and closed x /-way, closed x 3/-way, open x 3/-way, closed x 3/-way, open and closed 5/-way, single solenoid 5/-way, double solenoid 5/3-way valve, mid-position pressurized 5/3-way valve, mid-position exhausted 5/3-way valve, mid-position closed Vacuum generator and /-way valve for ejector pulse Vacuum generator One-way flow control valve, x supply air One-way flow control valve, x exhaust air One-way flow control valve for vacuum Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) 010/03 Subject to change FAST Program Catalog 107

6 Overview Valve Manifolds VTSA/VTSA-F Valve Manifolds Pneumatic Connection NominalFlow Rate Valve Width Number Interface Options Lead Time Page 1, 4 3, 5 of Valves 3Days VTSA/VTSA-F Features The flexible combination of 3 different valve sizes on a single valve terminal allows adaptation to different flow requirements. Adjustment of regulators without tools. And with the standardized operating direction from above for regulators and Inch Series [scfm] [in] ½ NPT x NPT ½ NPT up to Multi-pin connection 145 Fieldbus connection via CPX ½ NPT ¼ NPT ½ NPT up to Multi-pin connection Fieldbus connection via CPX ½ NPT y NPT ½ NPT up to Multi-pin connection Fieldbus connection via CPX Metric Series [l/min] [mm] G½ Gx G½ up to Multi-pin connection 153 Fieldbus connection via CPX G½ G¼ G½ up to 1, Multi-pin connection Fieldbus connection via CPX G½ Gy G½ up to 1, Multi-pin connection Fieldbus connection via CPX valves, this terminal offers the solution to just about every requirement in terms of functionality. What about fieldbus and modular I/Os? Connection to the modern CPX terminal is an added benefit. This level of freedom, modularity, and versatility is unmatched in any valve manifold solution. The CPX-MMI-1 hand-held device explains errors in plain text and helps expedite troubleshooting, reducing downtimes. Remote maintenance via Ethernet/Internet eliminates the need for servicing at night and over long distances, which can often be very expensive. The on-site intelligence permits CMS (Condition Monitoring Systems) for each valve and statistical error logging with history and timestamp. The VTSA valve manifold is available with the following valve functions: 5/-way valve Single solenoid valve, pneumatic/spring return Double solenoid valve Double solenoid valve with dominant signal x 3/-way valve, single solenoid Normally open Normally open, reversible Normally closed Normally closed, reversible 1x normally open, 1x normally closed 1x normally open, 1x normally closed, reversible 5/3-way valve Mid-position pressurized Mid-position closed Mid-position exhausted Soft-start valve with internal or external pilot air without proximity sensor with proximity sensor PNP or NPN Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) 108 FAST Program Catalog Subject to change 010/03

7 Hand Lever Valves VHER Inch Series Overview Hand lever valves VHER are used to manually control the motion of cylinders within the stroke range. 4/3-way valve, mid-position closed Flow rate: scfm Operating pressure: psi Pneumatic connection: x NPT, ¼ NPT, ½ NPT Detailed product information Product Range Overview Valvefunction Pneumaticconnection Nominal diameter Flowrate Position Size [in] [scfm] 4/3-way valve, mid-position underneath x NPT closed ¼ NPT ½ NPT at side x NPT ¼ NPT ½ NPT Features Contents Versatile Practical Technical Data 110 4/3-way valve: With these valves it is possible to In mid-position closed, the drive Ordering Data 110 mid-position closed stop single-acting g cylinders piston moves until the forces are Accessories 11 Pneumatic connection (3/3-way valve) or double-acting balanced. x NPT, ¼ NPT, ½ NPT 3/3-way valve: VHER valves an be used as 3/3-way valves by sealing port cylinders (4/3-way valve) within the stroke range. 010/03 Subject to change FAST Program Catalog 109

8 Hand Lever Valves VHER Inch Series Technical Data ISO Symbol Mid-position closed General Technical Data Pneumatic connection 1,,3,4 x NPT ¼ NPT ½ NPT Valvefunction 4/3-way, closed or exhausted Design Rotary slide valve Sealing principle Sliding disk Typeofmounting Option of front panel mounting or through-holes Pilot control mode Direct Actuation type Manual Actuating lever Metal Switchingposition display Via accessories Assembly position Any Direction of flow Reversible Overlapping No Standard nominal flow rate Ports underneath [scfm] Ports at side [scfm] Nominal diameter [in] Actuating torque at 10 bar [lbf-in] Operating and Environmental Conditions Operating medium Filtered compressed air and inert gases, lubricated or unlubricated Filtration grade [µm] 40 Operating pressure [psi] Ambient temperature [ F] Corrosion resistance class CRC 1) * 1) Corrosion resistance class according to Festo standard Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents. 110 FAST Program Catalog Subject to change 010/03

9 Hand Lever Valves VHER Inch Series Technical Data, Ordering Data Sectional View Ports underneath Ports at side 1 1 Materials 1 Housing Die-cast aluminum Seals Nitrile rubber Contains PWIS (paint wetting impairment substances) Free of copper and PTFE Ordering Data Valve function Pneumatic connection Weight Type LT Position Size [lb] Mid-position closed Underneath Á NPT 0.44 VHER-AH-M04C-N18-UD 1W ¼ NPT 1.0 VHER-AH-M04C-N14-UD 1W ½ NPT 1.7 VHER-AH-M04C-N1-UD 1W Side Á NPT 0.5 VHER-AH-M04C-N18-LD 1W ¼ NPT 1.1 VHER-AH-M04C-N14-LD 1W ½ NPT.0 VHER-AH-M04C-N1-LD 1W LT =Leadtime 1D typically ships same day/next day 1W typically ships within 1 week 010/03 Subject to change FAST Program Catalog 111

10 Hand Lever Valves VHER Inch Series Accessories Assembled Valves with Accessories 1 Component parts and accessories Brief description Page 1 Hand lever valves VHER Connection size x NPT with metal lever 110 Hand lever valves VHER Connection size ¼ NPT and ½ NPT with metal lever 110 Proximity sensors SME-10 1) Not included in scope of delivery 113 Connecting cables Not included in scope of delivery 113 Blanking plugs For use of hand lever valves VHER as 3/3-way valves; plugs not included in scope of delivery 114 Push-in fittings QB/QS Not included in scope of delivery 114 Silencers Not included in scope of delivery 114 1) For valves with pneumatic connection at side, only proximity sensors SME-10 with lateral connection direction are permissible. 11 FAST Program Catalog Subject to change 010/03

11 Hand Lever Valves VHER Inch Series Accessories Ordering Data Proximity Switches for C-slot, Magnetic Reed Technical Data Type of mounting Switch Electrical connection, Cable length Type output connection direction 1) [ft] N/O contact Insertable in the slot from Contacting PlugM8x1,3-pin,in-line 1.0 SME-10F-DS-4V-K0,3L-M8D above Cable, 3-wire, in-line 8. SME-10F-DS-4V-K,5L-OE Insertable in the slot from Contacting PlugM8x1,3-pin,lateral 1.0 SME-10F-DS-4V-K0,3Q-M8D above Cable, 3-wire, lateral 8. SME-10F-DS-4V-K,5Q-OE Insertable in the slot Contacting PlugM8x1,3-pin,in-line 1.0 SME-10-SL-LED-4 lengthwise Cable, 3-wire, in-line 8. SME-10-KL-LED-4 Insertable in the slot Contacting PlugM8x1,3-pin,lateral 1.0 SME-10-SQ-LED-4 lengthwise Cable, 3-wire, lateral 8. SME-10-KQ-LED-4 1) For valves with pneumatic connection at side, only proximity sensors SME-10 with lateral connection direction are permissible. Ordering Data Connecting Cables Technical Data Electrical connection, left Electrical connection, right Cable length Type [ft] Straightsocket, M8x1, 3-pin Cable, open end, 3-wire 8. NEBU-M8G3-K-.5-LE3 Straightsocket, M8x1, 4-pin Cable, open end, 4-wire 8. NEBU-M8W4-K-.5-LE4 010/03 Subject to change FAST Program Catalog 113

12 Hand Lever Valves VHER Inch Series Accessories Ordering Data Blanking Plugs 1) x NPT ¼ NPT ½ NPT Type Type Type B-x-NPT B-¼-NPT B-½-NPT 1) Scope of delivery 10 pieces Ordering Data Permissible Push-in Fittings QB/QS 1) x NPT ¼ NPT ½ NPT Type Type Type Pneumatic connection underneath QB-x-5/3-U QB-¼-1/4-U QB-½-3/8-U QB-x-5/16-U QB-¼-3/8-U QB-½-½-U QS-x-5/3-I-U QS-¼-¼-I-U QS-½-3/8-I-U-M QS-x-5/16-I-U QS-¼-3/8-I-U QS-½-½-I-U Pneumatic connection at side QS-x-5/3-I-U QS-¼-¼-I-U QS-½-3/8-I-U-M 1) Scope of delivery 10 pieces QS-x-5/16-I-U QS-¼-3/8-I-U QS-½-½-I-U Ordering Data Permissible Silencers x NPT ¼ NPT ½ NPT Type Type Type Pneumatic connection underneath U-x-B-NPT U-¼-B-NPT U-½-B-NPT Pneumatic connection at side U-x-B-NPT U-¼-B-NPT U-½-B-NPT 114 FAST Program Catalog Subject to change 010/03

13 Hand Lever Valves VHER Metric Series Overview Hand lever valves VHER are used to manually control the motion of cylinders within the stroke range. 4/3-way valve, mid-position closed Flow rate: 600 4,300 l/min Operating pressure: bar Pneumatic connection: Gx, G¼, G½ With rugged metal lever Detailed product information Product Range Overview Valvefunction Pneumaticconnection Nominal diameter Flowrate Position Size [mm] [l/min] 4/3-way valve, mid-position underneath Gx closed G¼ 8 1,500 G½ 1 4,300 at side Gx G¼ 8 1,150 G½ 1 3,500 Features Contents Versatile Practical Technical Data 116 4/3-way valve: With these valves it is possible to In mid-position closed, the drive Ordering Data 116 mid-position closed stop single-acting g cylinders piston moves until the forces are Accessories 118 Pneumatic connection (3/3-way valve) or double-acting balanced. M5, Gx, G¼, G½ 3/3-way valve: VHER valves can be used as 3/3-way valves by sealing port cylinders (4/3-way valve) within the stroke range. Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) 010/03 Subject to change FAST Program Catalog 115

14 Hand Lever Valves VHER Metric Series Technical Data ISO Symbol Mid-position closed General Technical Data Pneumatic connection 1,,3,4 Gx G¼ G½ Actuator lock Valvefunction 4/3-way, closed or exhausted Design Rotary slide valve Sealing principle Sliding disk Typeofmounting Option of front panel mounting or through-holes Pilot control mode Direct Actuation type Manual Switchingposition display Via accessories Assembly position Any Direction of flow Reversible Overlapping No Standard nominal flow rate Ports underneath [l/min] 800 1,500 4,300 Ports at side [l/min] 600 1,150 3,500 Nominal diameter [mm] Actuating torque at 10 bar [Nm] Operating and Environmental Conditions Operating medium Filtered compressed air and inert gases, lubricated or unlubricated Filtration grade [µm] 40 Operating pressure [bar] Ambient temperature [ C] Corrosion resistance class CRC 1) * 1) Corrosion resistance class according to Festo standard Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents. 116 FAST Program Catalog Subject to change 010/03

15 Hand Lever Valves VHER Metric Series Technical Data, Ordering Data Sectional View Ports underneath Ports at side 1 1 Materials 1 Housing Die-cast aluminum Seals Nitrile rubber Contains PWIS (paint wetting impairment substances) Free of copper and PTFE Ordering Data Valve function Pneumatic connection Weight Type LT Position Size [g] Mid-position closed Underneath GÁ 0 VHER-AH-M04C-G18-UD 1W G¼ 510 VHER-AH-M04C-G14-UD 1W G½ 860 VHER-AH-M04C-G1-UD 1W Side GÁ 60 VHER-AH-M04C-G18-LD 1W G¼ 560 VHER-AH-M04C-G14-LD 1W G½ 1,010 VHER-AH-M04C-G1-LD 1W LT =Leadtime 1D typically ships same day/next day 1W typically ships within 1 week 010/03 Subject to change FAST Program Catalog 117

16 Hand Lever Valves VHER Metric Series Accessories Assembled Valves with Accessories 1 Component parts and accessories Brief description Page 1 Hand lever valvesvher Connection sizegx with metal lever 116 Hand lever valves VHER Connection size G¼ and G½ with metal lever 116 Proximity sensors SME-10 1) Not included in scope of delivery 119 Connecting cables Not included in scope of delivery 119 Blanking plugs For use of hand lever valves VHER as 3/3-way valves; plugs not included in scope of delivery 10 Push-in fittings QS Not included in scope of delivery 10 Silencers Not included in scope of delivery 10 1) For valves with pneumatic connection at side, only proximity sensors SME-10 with lateral connection direction are permissible. 118 FAST Program Catalog Subject to change 010/03

17 Hand Lever Valves VHER Metric Series Accessories Ordering Data Proximity Switches for C-slot, Magnetic Reed Technical Data Type of mounting Switch Electrical connection, Cable length Type output connection direction 1) [m] N/O contact Insertable in the slot from Contacting PlugM8x1,3-pin,in-line 0,3 SME-10F-DS-4V-K0,3L-M8D above Cable, 3-wire, in-line,5 SME-10F-DS-4V-K,5L-OE Insertable in the slot from Contacting PlugM8x1,3-pin,lateral 0,3 SME-10F-DS-4V-K0,3Q-M8D above Cable, 3-wire, lateral,5 SME-10F-DS-4V-K,5Q-OE Insertable in the slot Contacting PlugM8x1,3-pin,in-line 0,3 SME-10-SL-LED-4 lengthwise Cable, 3-wire, in-line,5 SME-10-KL-LED-4 Insertable in the slot Contacting PlugM8x1,3-pin,lateral 0,3 SME-10-SQ-LED-4 lengthwise Cable, 3-wire, lateral,5 SME-10-KQ-LED-4 1) For valves with pneumatic connection at side, only proximity sensors SME-10 with lateral connection direction are permissible. Ordering Data Connecting Cables Technical Data Electrical connection, left Electrical connection, right Cable length Type [ft] Straightsocket, M8x1, 3-pin Cable, open end, 3-wire 8. NEBU-M8G3-K-.5-LE3 Straightsocket, M8x1, 4-pin Cable, open end, 4-wire 8. NEBU-M8W4-K-.5-LE4 010/03 Subject to change FAST Program Catalog 119

18 Hand Lever Valves VHER Metric Series Accessories Ordering Data Blanking Plugs 1) Gx G¼ G½ Type Type Type B-x B-¼ B-½ 1) Scope of delivery 10 pieces Ordering Data Permissible Push-in Fittings QS 1) Gx G¼ G½ Type Type Type Pneumatic connection underneath QSM-Gx-4 QS-G¼-6 QS-G½-1 QSM-Gx-6 QS-G¼-8 QS-G½-16 QSM-Gx-4-I QS-G¼-10 QS-G½-1-I QSM-Gx-6-I QS-G¼-6-I QS-Gx-4 QS-G¼-8-I QS-Gx-6 QS-G¼-10-I QS-Gx-8 QS-Gx-4-I QS-Gx-6-I QS-Gx-8-I Pneumatic connection at side QSM-Gx-4-I QS-G¼-6-I QS-G½-1-I QSM-Gx-6-I QS-G¼-8-I QS-Gx-4-I QS-G¼-10-I QS-Gx-6-I QS-Gx-8-I 1) Scope of delivery 10 pieces Ordering Data Permissible Silencers Gx G¼ G½ Type Type Type Pneumatic connection underneath U-x-B U-¼-B U-½-B UC-x UC-¼ U-x U-¼ Pneumatic connection at side UC-x UC-¼ U-½-B 10 FAST Program Catalog Subject to change 010/03

19 Solenoid Valves CPE, Compact Performance Overview Performance optimized, compact valves for space-saving installation. Width 10/14 mm, flow rates up to 900 l/min Maximum flow performance Minimal power consumption Small and powerful Short response times Assembly as individual valves or aluminum manifold rail Detailed product information Product Range Overview Actuation type Valvefunction qnn [l/min] Pilot air supply Threaded connection M5, Gx Solenoid coil 4 V DC 3/ Normally closed Internal/external Normally open 5/ Single solenoid Double solenoid /3 Mid-position closed Mid-position pressurized Mid-position exhausted Contents Technical Data 1 Ordering Data 14 Accessories Overview 15 Accessories 17 Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) 010/03 Subject to change FAST Program Catalog 11

20 Solenoid Valves CPE, Compact Performance Technical Data General Technical Data Size CPE10 CPE14 Pneumatic 1,, 3, 4, 5 M5 Gx connection Pilot air supply 1, 14 M3 Constructional design Piston spool valve Typeofmounting Via through-holes Ambient temperature [ C] Temperature of medium [ C] Electrical data Operating voltage [V DC] 4 Power consumption [W] 1.8 Protection class to IEC With plug socket to IP65 3/-way Valves, Normally Closed or Normally Open Materials End cap: Polyamide Housing: Die-cast aluminum Seals: Nitrile rubber Technical Data Download CAD Data Size CPE10 CPE14 Pneumatic connection M5 Gx Operating pressure [bar].5 8 Internal pilot air supply Operating pressure [bar] External pilot pressure supply Pilot pressure [bar].5 8 Standard nominal flow rate qnn [l/min] Response time on/off [ms] 14/14 16/7 Length/width/height [mm] 61/10/35 71/14/40 1 FAST Program Catalog Subject to change 010/03

21 Solenoid Valves CPE, Compact Performance Technical Data 5/-way Valves, Single Solenoid Materials End cap: Polyamide Housing: Die-cast aluminum Seals: Nitrile rubber Technical Data Download CAD Data Size CPE10 CPE14 Pneumatic connection M5 Gx Operating pressure [bar] 3 8 Internal pilot air supply Operating pressure [bar] External pilot air supply Pilot pressure [bar] 3 8 Standard nominal flow rate qnn [l/min] Response time on/off [ms] 16/16 4/3 Length/width/height [mm] 91/10/35 106/14/40 5/-way Valves, Double Solenoid Materials End cap: Polyamide Housing: Die-cast aluminum Seals: Nitrile rubber Technical Data Download CAD Data Size CPE10 CPE14 Pneumatic connection M5 Gx Operating pressure [bar] Internal pilot air supply Operating pressure [bar] External pilot air supply Pilot pressure [bar] Standard nominal flow rate qnn [l/min] Changeover time [ms] 8 1 Length/width/height [mm] 111/10/35 16/14/40 010/03 Subject to change FAST Program Catalog 13

22 Solenoid Valves CPE, Compact Performance Ordering Data 5/3-way Valves, Mid-position Closed Materials End cap: Polyamide Housing: Die-cast aluminum Seals: Nitrile rubber Technical Data Download CAD Data Size CPE10 CPE14 Pneumatic connection M5 Gx Operating pressure [bar] 3 8 Internal pilot air supply Operating pressure [bar] External pilot air supply Pilot pressure [bar] 3 8 Standard nominal flow rate [l/min] Switching time on/off [ms] 16/0 0/4 Length/width/height [mm] 14/10/35 14/14/40 Ordering Data CPE10 Description Type LT 3/-way valves Normally closed, internal pilot air CPE10-M1BH-3GL-M5 1D Normally closed, external pilot air CPE10-M1BH-3GLS-M5 1D Normally open, internal pilot air CPE10-M1BH-3OL-M5 1D Normally open, external pilot air CPE10-M1BH-3OLS-M5 1D 5/-way valves, single-solenoid Internal pilot air CPE10-M1BH-5L-M5 1D External pilot air CPE10-M1BH-5LS-M5 1D 5/-way valves, double-solenoid Internal pilot air CPE10-M1BH-5J-M5 1D External pilot air CPE10-M1BH-5JS-M5 1D 5/3-way valves Normally closed, internal pilot air CPE10-M1BH-5/3G-M5-B 1D Normally closed, external pilot air CPE10-M1BH-5/3GS-M5-B 1D Normally exhausted, internal pilot air CPE10-M1BH-5/3E-M5-B 1D Normally exhausted, external pilot air CPE10-M1BH-5/3ES-M5-B 1D Normally pressurized, internal pilot air CPE10-M1BH-5/3B-M5-B 1D Normally pressurized, external pilot air CPE10-M1BH-5/3BS-M5-B 1D Ordering Data CPE14 Description Type LT 3/-way valves Normally closed, internal pilot air CPE14-M1BH-3GL-x 1D Normally closed, external pilot air CPE14-M1BH-3GLS-x 1D Normally open, internal pilot air CPE14-M1BH-3OL-x 1D Normally open, external pilot air CPE14-M1BH-3OLS-x 1D 5/-way valves, single-solenoid Internal pilot air CPE14-M1BH-5L-x 1D External pilot air CPE14-M1BH-5LS-x 1D 5/-way valves, double-solenoid Internal pilot air CPE14-M1BH-5J-x 1D External pilot air CPE14-M1BH-5JS-x 1D 5/3-way valves Normally closed, internal pilot air CPE14-M1BH-5/3G-x 1D Normally closed, external pilot air CPE14-M1BH-5/3GS-x 1D Normally exhausted, internal pilot air CPE14-M1BH-5/3E-x 1D Normally exhausted, external pilot air CPE14-M1BH-5/3ES-x 1D Normally pressurized, internal pilot air CPE14-M1BH-5/3B-x 1D Normally pressurized, external pilot air CPE14-M1BH-5/3BS-x 1D LT =Leadtime 1D typically ships same day/next day 3D typically ships within 3 days 14 FAST Program Catalog Subject to change 010/03

23 Solenoid Valves CPE, Compact Performance Accessories Peripherals Overview Individual Valve aj aj Accessories 1 Manual override tool AHB Silencer U or UC for port 3, 5, 8, 84 3 Inscription labels IBS-6x10 4 Push-in fitting QB/QS for port 1,, 4, 1, 14 5 M7 to M5 reducer included in scope of delivery Accessories 6 Illuminating seal MEB-LD 7 Connecting cable KMEB for 0 30 V AC 8 Connecting cable KMEB with LED for 4 V DC 9 Standard plug socket MSSD-EB aj Connecting cable KMYZ-9 with LED for 4 V DC 010/03 Subject to change FAST Program Catalog 15

24 Solenoid Valves CPE, Compact Performance Accessories Peripherals Overview Mounting on Manifold Block aj aa ab ac 9 aj ad aa ab 1 Accessories 1 PlugsocketwithcableKMEB-1withLEDfor4VDC PlugsocketwithcableKMEB-1for0 30VAC 3 Standard plug socket MSSD-EB 4 PlugsocketwithcableKMEB-for0 30VAC 5 Illuminating seal MEB-LED 6 Inscription label IBS 6x10 7 Quick Star push-in fitting QB/QS for port 1, 14, for tubing of standard O.D. Accessories 8 Quick Star push-in fitting QB/QS for port, 4, for tubing of standard O.D. 9 Blanking plug B aj Quick Star push-in fitting QB/QS for port 5, for tubing of standard O.D. aa Silencer U or UC for fitting in exhaust ports ab Separator for pressure zones VABD, PRSV for fitting in the manifold block ac Blanking plate CPE-RP for fitting on unused valve positions ad Manifold block CPE-PRS 16 FAST Program Catalog Subject to change 010/03

25 Solenoid Valves CPE, Compact Performance Accessories Ordering Data Manifold Blocks, Inch Series Valvepositions Order code LT Manifold block CPE10 CPE10-PRS-¼--NPT 3D 3 CPE10-PRS-¼-3-NPT 3D 4 CPE10-PRS-¼-4-NPT 3D 5 CPE10-PRS-¼-5-NPT 3D 6 CPE10-PRS-¼-6-NPT 3D 7 CPE10-PRS-¼-7-NPT 3D 8 CPE10-PRS-¼-8-NPT 3D 9 CPE10-PRS-¼-9-NPT 3D 10 CPE10-PRS-¼-10-NPT 3D Manifold block CPE14 CPE14-PRS-y--NPT 3D 3 CPE14-PRS-y-3-NPT 3D 4 CPE14-PRS-y-4-NPT 3D 5 CPE14-PRS-y-5-NPT 3D 6 CPE14-PRS-y-6-NPT 3D 7 CPE14-PRS-y-7-NPT 3D 8 CPE14-PRS-y-8-NPT 3D 9 CPE14-PRS-y-9-NPT 3D 10 CPE14-PRS-y-10-NPT 3D Ordering Data Push-in Fittings QB/QS, Inch Series Technical Data 75 Function For thread Tubing O.D. [in] Order code LT M7 3/16 QSM-M7-3/16-I-U-M 1D 1/4 QSM-M7-1/4-I-U-M 1D GÁÁ 1/4 QS-H-1/8-1/4-U-M 1D 5/16 QS-H-1/8-5/16-U-M 1D ¼NPT 5/16 QB-1/4-5/16-U 1D 3/8 QB-1/4-3/8-U 1D ÅNPT 3/8 QB-3/8-3/8-U 1D 1/ QB-3/8-1/-U 1D Ordering Data Manifold Blocks, Metric Series Valvepositions Order code LT Manifold block CPE10 CPE10-PRS-¼- 3D 3 CPE10-PRS-¼-3 3D 4 CPE10-PRS-¼-4 3D 5 CPE10-PRS-¼-5 3D 6 CPE10-PRS-¼-6 3D 7 CPE10-PRS-¼-7 3D 8 CPE10-PRS-¼-8 3D 9 CPE10-PRS-¼-9 3D 10 CPE10-PRS-¼-10 3D Manifold block CPE14 CPE14-PRS-y- 3D 3 CPE14-PRS-y-3 3D 4 CPE14-PRS-y-4 3D 5 CPE14-PRS-y-5 3D 6 CPE14-PRS-y-6 3D 7 CPE14-PRS-y-7 3D 8 CPE14-PRS-y-8 3D 9 CPE14-PRS-y-9 3D 10 CPE14-PRS-y-10 3D Ordering Data Push-in Fittings QS, Metric Series Technical Data 75 Function For thread Tubing O.D. [mm] Order code LT M7 4 QSM-M7-4-I 1D 6 QSM-M7-6-I 1D GÁÁ 6 QS-1/8-6 1D 8 QS-1/8-8 1D G¼¼ 8 QS-1/4-8 1D 10 QS-1/4-10 1D GÅÅ 10 QS-3/8-10 1D 1 QS-3/8-1 1D Ordering Data Blanking Plates, Retainers Size Order code LT Ordering Data General Accessories Order code LT CPE10 CPE10-RP 1D CPE14 CPE14-RP 1D CPE10 CPE10-H5-SET 1D Silencer For CPE10 UC-M7 1D For CPE14 UC-x 1D For CPE10/CPE14 U-M3 1D For CPE10-PRS U-¼-B 1D For CPE14-PRS U-y-B 1D CPE14 CPE14-H5-SET 1D Ordering Data Connecting Cables Voltage Length [m] Order code LT 4 V DC.5 KMYZ-9-4-,5-LED-PUR-B 1D 5 KMYZ LED-PUR-B 1D 10 KMYZ LED-PUR-B 1D 010/03 Subject to change FAST Program Catalog 17

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27 Valve Manifolds Type 3 MPA Overview Width 10/0 mm, flow rate up to 700 l/min Modular valve terminal with internal communication system for up to 18 valves Extensive functional integration: pressure sensors, pressure regulators, proportional pressure regulators, electrical voltage zones Mixture of valve sizes possible, simple valve replacement Design optimized for electrical peripherals CPX, extensive electrical networking possible Extensive channel-oriented diagnostics down to the individual valve, integrated condition monitoring and coil current monitoring Detailed product information Key Features Innovative Flexible Reliable Easy to mount Low-profile, high-performance valves in sturdy metal housing MPA1 flow rate up to 360 l/min MPA flow rate up to 700 l/min Standardized from the individual valve up to multi-pin plug and fieldbus connections and control block Dream team: fieldbus valve terminal suitable for electrical peripherals CPX. This means Advanced internal communication system for activation of the valves and CPX modules Diagnosis down to the individual valve Valves can either be activated via electrical isolation or without (standard) Modular system offering a range of configuration options Expandable up to 18 solenoid coils Up to 4 valve positions with multi-pin plug connection, and up to 64 valve positions with fieldbus connection (CPX terminal) Can be easily modified in the field Manifold sub-bases can be expanded using just three screws and sturdy separating seals on metal separator plates Integration of innovative function modules possible Supply plates permit a flexible air supply and variable pressure zones High pressure range bar Wide range of valve functions Sturdy and durable metal components Valves Manifold sub-bases Seals Fast troubleshooting thanks to LEDs on the valves and diagnosis via fieldbus High operating voltage tolerance ±5% Reliable servicing through replaceable valves and electronics modules Manual override either pushing, detenting or secured against unauthorized activation (covered) Durable thanks to the use of tried-and-tested piston spool valves Large and durable labelling system, suitable for barcodes Ready-to-install unit, already assembled and tested Lower costs for selection, ordering, assembly and commissioning Secure wall mounting or H-rail mounting Contents Options Overview 130 Technical Data 13 Ordering Data 134 Accessories Overview 135 Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) 010/03 Subject to change FAST Program Catalog 19

28 Valve Manifolds Type 3 MPA Overview Valve Types M J N 5/-way valve, single solenoid 5/-way valve, double solenoid x 3/-way valve, normally open B G 5/3-wayvalve, mid-position pressurized 5/3-way valve, mid-position closed I x/-wayvalve, 1x normally closed, 1x normally closed, reversible P Q PG Manual pressure regulators Proportional pressure regulators External pressure sensor K H x 3/-way valve, normally closed x3/-wayvalve, 1x normally open, 1x normally closed E D 5/3-wayvalve, mid-position exhausted x /-way valve, normally closed X W 1x 3/-way valve, normally closed, external compressed air supply 1x 3/-way valve, normally open, external compressed air supply L Blanking plate for vacant valve position A, B, H Electronics module for fieldbus with extended diagnostic function Electrical Connection Options Multi-pin plug connection Fieldbus connection from the CPX system Control signals from the controller to the valve terminal are transmitted via a pre-assembled multi-wire cable or a self-assembly multi-pin plug connection, which substantially reduces installation time. An integrated fieldbus node manages the communication connection to a higher-order PLC. This enables a space-saving pneumatic and electronic solution. Valve manifolds with fieldbus interfaces canbeconfiguredwithupto16 manifold sub-bases. In conjunction with MPA1 and 8 solenoid coils per manifold sub-base, up to 18 solenoid coils can thus be activated. In conjunction with MPA, to 64 valves can be actuated. The valve manifolds can be fitted with max. 4 solenoid coils. This correspondsto4to4mpa1orto4 MPA valves, or a combination of both. FieldbusVariants Profibus-DP ProfiNet Interbus DeviceNet connection CANopen CC-Link Ethernet/IP Variants Sub-D connection Multi-pin cable, pre-assembled Multi-pin plug connection, for self-assembly EtherCAT Front End Controller Remote Front End Controller Remote I/O Modbus/TCP Profinet IO CPX-Terminal Control block connection from the CPX system Controllers integrated in the Festo valve manifolds permit the construction of stand-alone control units to IP65, without control cabinets. Using the slave operation mode, these valve manifolds can be used for intelligent pre-processing and are therefore ideal modules for designing decentralized intelligence. In the master operation mode, terminal groups can be designed with many options and functions, which can autonomously control a medium-sized machine/system. Special features Multi-pin terminal Max. 4 valve positions/ max. 4 solenoid coils Parallel modular valve linking via circuit boards Electronics module with integrated holding current reduction Any compressed air supply Any number of pressure zones Fieldbus terminal/control block Max. 64 valve positions/ max. 18 solenoid coils Internal CPX bus system for valve activation Module for electrical valve activation, with or without electrical isolation Any compressed air supply Any number of pressure zones Individual valve Electrical M8 connection, 4-pin with screw connection Detachable electronics module with integrated holding current reduction Combinable MPA1 flow rate up to 360 l/min MPA flow rate up to 700 l/min MPA1 and MPA can be combined on one valve terminal 130 FAST Program Catalog Subject to change 010/03

29 Valve Manifolds Type 3 MPA Overview Modular Pneumatic Components The modular design of the MPA facilitates maximum flexibility right from the planning stage and offers maximum ease of service in operation. The system consists of manifold sub-bases and valves. The manifold sub-bases are screwed together and thus form the support system for the valves. Contained inside these sub-bases are the connection ducts for supplying compressed air to and venting from the valve terminal as well as the working ports to the pneumatic cylinders from each valve. Each manifold sub-base is connected to the next using three screws. Individual terminal sections can be isolated and further sub-bases inserted by loosening these screws. This ensures that the valve terminal can be rapidly and reliably expanded. Modular Electrical Peripherals Themannerinwhichthevalvesare activated differs according to whether youareusingamulti-pinterminal, fieldbus terminal or individual valve. The MPA with CPX interface is based on the internal bus system of the CPX and uses this serial communication system for all solenoid coils and a range of electrical input and output functions. Serial linking facilitates the following: Transmission of switching information High valve density Compact design Position-based diagnosis Separate voltage supply for valves Flexible conversion without address shifting Transmission of status, parameter and diagnostic data Option of CP interface CPX-FEC as autonomous controller with access via Ethernet and web server MPA with Electrical Peripherals CPX Modularity with Electrical Peripherals CPX 010/03 Subject to change FAST Program Catalog 131

30 Valve Manifolds Type 3 MPA Technical Data Valve Terminal with Multi-pin Plug or Fieldbus Connection Flow rate: MPA1: up to 360 l/min MPA: up to 700 l/min Valve width: MPA1: 10 mm MPA: 0 mm Voltage: 4 V DC Materials Connection block, valve, supply plate, right-hand end plate, left-hand pneumatic interface: Die-cast aluminum Seals: NBR, elastomer Exhaust plate: Polyamide Flat plate silencer: Polyethylene Electronics module: Polycarbonate Electrical manifold module: Bronze/polybutylene terephthalate General Technical Data MPA1 MPA Constructional design Electromagnetically actuated piston spool valve Nominal size [mm].5 Lubrication Lubrication for life, PWIS-free (free of paint-wetting impairment substances) Typeofmounting Wall mounting On H-rail to EN Standard nominal flow rate [l/min] Max. 360 Max. 700 Manual override Non-detenting, rotary/detenting, covered Pneumatic connections Pneumatic connection Via manifold sub-base Supply port 1 G¼ Exhaust port 3/5 QS-10 Working ports /4 Dependingon theconnection typeselected M7 Gx QS4 QS6 QS6 QS8 Pilot air supply port 1/14 M7 Pilot exhaust air port 8/84 M7 Pressurerelieving port With ducted exhaust air: via port 8/84 (M5 with individual sub-base) With flat plate silencer: venting to atmosphere Valve Switching Times [ms] Valve function order code M J N K H B G E X W D I NS KS HS DS MPA1 Switching times on off changeover 15 MPA Switching times on off changeover FAST Program Catalog Subject to change 010/03

31 Valve Manifolds Type 3 MPA Technical Data Operating and Environmental Conditions Valve function order code M J N K H B G E X W D I NS KS HS DS Operating medium Filtered compressed air, lubricated or unlubricated, inert gases Grade of filtration [µm] 40 Operating pressure [bar] Operating pressure for valve terminal with [bar] 3 8 internal pilot air supply Pilot pressure [bar] 3 8 Ambient temperature [ C] Temperature of medium [ C] Storage temperature 1) [ C] Relative air humidity at 40 C [%] 90 1) Long-term storage Electrical Data MPA with CPX Terminal Voltage supply for electronics (U EL/SEN ) Nominal voltage [V] 4DC Operating voltage range [V] DC Steady state current consumption at 4 V DC [ma] 0 Load voltage supply for valves (Uval) Nominal voltage [V] 4DC Operating voltage range [V] DC Max. intrinsic current consumption at 4 V (regardless of the switching status of the valves) per electronics module VMPA1-FB-EMS-8 or VMPA-FB-EMS-4 VMPA1-FB-EMG-8 or VMPA-FB-EMG-4 Diagnostic message on undervoltage U OFF Load voltage outside function range Protection class to EN 6059 [ma] [ma] 8 not electrically isolated (max. signal line length 10 m) 5 electrically isolated [V] IP65 (for all types of signal transmission in assembled state) Max. current consumption per solenoid coil at nominal voltage MPA1 MPA Nominal pull current/duration [ma] 45/0 ms 90/0 ms Nominal current with current reduction [ma] 8after0ms 18 after 0 ms Calculation example Current consumption with two solenoid coils MPA switched in [ma] I El/SEN =0 parallel and one electronics module without electrical isolation Nominal pull current [ma] I VAL = 8 + x 90 = 188 Nominal current with current reduction [ma] I VAL = 8+x18=44 Electrical Data MPA with Multi-pin Plug Connection Nominal voltage [V] 4DC Operating voltage range [V] DC Residual ripple 4Vss Current consumption at Sub-D multi-pin plug connection per solenoid coil at nominal voltage MPA1 MPA Nominal pull current/duration [ma] 80/5 ms 100/50 ms Nominal current with current reduction [ma] 5 after 5 ms 0 after 50 ms 010/03 Subject to change FAST Program Catalog 133

32 Valve Manifolds Type 3 MPA Ordering Data Valve Terminal Configurator TheappropriateMPAvalveterminalcan be chosen quickly and easily using the online catalog. This includes an easy-touse valve terminal configurator, which makes it much easier for you to find the right product. Online via: The valve manifolds are fully assembled according to your order specifications and are individually tested. This reduces assembly and installation time to a minimum. You order a valve terminal type 3 using the order code. Ordering system for type 3 Internet: mpa Ordering system, CPX Internet: cpx The illustration above provides an exampleofavalveterminal configuration. The following steps explain how you arrive at the order code: Once you have called up click on Automation and select Catalog from the Products submenu. Now select Valve manifolds and then Universal Valve manifolds. Select your desired valve terminal (in this case MPA) and click on the link Configure common options. You can then configure the valve terminal step by step (from left to right) according to your requirements. Now click on the shopping basket to save the selected configuration (this will not trigger an order). You can change to expert mode at any time via the link Further options. In expert mode, advanced options are available for you to configure your valve terminal. D/3DCADData You can request the CAD data for a valve terminal you have configured. To do this, perform the product search as described above. Enter the shopping basket and click on the CAD icon (compass). On the next screen you can generate a 3D preview or request another data format of your choice by . Online via: Lead Time LT for all configurable options on this page: 3D typically ships within 3 days 134 FAST Program Catalog Subject to change 010/03

33 Valve Manifolds Type 3 MPA Accessories System Overview aa ab aj ai bj aj aa ad ab aj ac ae aj ad 8 ah ae af ae 8 ag Accessories 1 Inscription label, large Flat plate silencer 3 Exhaust plate for ducted exhaust air 4 Electronics module MPA1 or MPA 5 Valve MPA1 or MPA 6 Cover for manual override (pushing, covered only) 7 Blanking plate for vacant valve position 8 H-rail mounting/mounting bracket for wall mounting 9 Right-hand end plate aj Separating seal Accessories aa Electrical manifold module ab Inscription label holder for manifold sub-base, 4-fold ac Supply plate ad Threaded connectors for working ports ae Push-in fittings for supply connections af Pneumatic interface (CPX interface) ag CPX modules ah Electrical interface (multi-pin plug) ai Multi-pin plug connection with multi-pin cable and/or for self-assembly bj Individual sub-base 010/03 Subject to change FAST Program Catalog 135

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35 Valve Manifolds Type 10 CPV, Compact Performance Overview Width 10/14 mm, flow rate up to 800 l/min Maximum flow with minimum space requirement Mounting on site: short tubing lengths, short cycle times Extensive range of valve functions, comprehensive electrical connection concept, extensive electrical networking possible Pneumatic multiple connector plate for machine mounting and control cabinet Key Features Innovative Flexible Reliable Easy to mount Cubic design for exceptional performance and low weight Low installation and bus connection costs Decentralized machines and system structures, for example in handling technology in conveyor technology in the packaging industry in sorting systems in upstream machine functions Integrated diagnosis, condition monitoring (Fieldbus Direct) Flexible and cost-effective connection of to 8 valve slices Highly flexible thanks to: various pneumatic functions (valve variants) different pressure ranges vacuumswitches integrated vacuum generation relay plates with floating electrical outputs Separator plates for the formation of pressure zones Blanking plates for future expansion Detailed product information LED displays Manual valve overrides Protection class to IP65 CE, UL symbol Ready-to-install unit, already assembled and tested Lower costs for selection, ordering, assembly and commissioning Secure wall mounting or H-rail mounting Pneumatic multi-connector plate fast assembly without the need to replace fitted tubing Assembly optimized for control cabinets Valve Types M J N C H 5/-way single solenoid valve 5/-way valve, double solenoid x 3/-way valve, normally open x 3/-way valve, normally closed x3/-wayvalve, 1x normally open, 1x normally closed G D I F 5/3-way valve, mid-position closed x /-way valve, normally closed x/-wayvalve, 1x normally open, 1x normally closed 5/-way single solenoid valve, fast-switching A E P Q Vacuum generator Vacuum generator with ejector pulse One-way flow control valve, x supply air One-way flow control valve, x exhaust air V One-way flow control valve for vacuum T Plate with duct separation 1/11 closed S Plate with duct separation 1/11 and 3/5 closed L Vacant position R Relay plate Contents Options Overview 138 Technical Data 140 Ordering Data 14 Accessories Overview 143 Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) 010/03 Subject to change FAST Program Catalog 137

36 Valve Manifolds Type 10 CPV, Compact Performance Overview Advantages at a Glance TheCPVvalveterminalisofunique design. It permits the flexible combination of pneumatic performance, electrical connection technologies and a wide range of mounting options. The generously sized flow ducts and powerful flat plate silencers ensure high flow rates. This means that even comparatively large pneumatic cylinders can be driven with ease. All valves are in the form of valve slices. They are optimized for flow performance and are also extremely compact. Two functions per valve slice (e.g. x 3/-way valves) mean that twice the component density can be achieved. This saves space and reduces costs. The cubic design permits exceptional performance yet a comparatively low weight. The benefits of this design are obvious when the valve terminal is used on a moving installation. However robustness must not be sacrificed in favor of compactness. The connecting thread and mounting attachments are metallic. The manual override for the valves can be adapted for different operating situations. If, for example, a detenting manual override is required for setting-up mode, the manual override can be easily converted for that application in a way that rules out operational errors. The clear, large labelling system also contributes to the safe operation of the valve terminal. A particular plus is the range of electrical connection technologies supported. All types of valve activation are possible, from individual valve connections up to bus systems with versatile expansion options. The integration of electrical input and output modules permits cost-effective solutions within the different installation concepts. Made-to-measurepneumatics Variable compressed air supply Easy assembly technology Exceptional performance and low weight Blanking plates for future expansion LED displays Design Principle The cubic design provides a clearly assigned function on each side. Thus, for example, the electrical connection is mounted on the top surface. An optional inscription label holder can be placed on the front of the valve terminal. The different combination options ensure Manual valve overrides Low installation and bus connection costs Protection class to IP65 the optimum solution for the task at hand. Variable compressed air supply that can be adapted to the relevant requirements Modules for additional compressed air supply and exhaust Pneumatic supply connections on the left, right or underneath Pneumatic working ports and functional modules (vertical stacking) underneath Manual operation/identification on the front Choice of assembly on H-rail or profile/backwall Adaptable assembly with connectors for different tubing diameters Electrical connection surface on the top Mounting surface at the back or even at the front via a pneumatic multi-connector plate Valves CPV valves are integrated sub-base valves, i.e. in addition to the valve function they contain all of the pneumatic ducts for supply, exhaust and the working ports. The supply ducts are a central component of the valve slices and allow a direct flow of air through the valve slices. This helps achieve maximum flow rates. All valves have pneumatic pilot control for optimising performance. The valve function is based on a piston spool system with a patented sealing principle that guarantees its suitability for a wide range of applications as well as a long service life. The pneumatic components and functions are always identical for all actuator types. Most functions are also available in the various valve sizes (spacing). Restrictions are noted where applicable. Pressure zones Different pressures at port 1 and 11 result in two pressure levels per valve. This means, for example, that a cylinder drive can be extended with high pressure and retracted with low pressure to save energy. The maximum number of pressure zonespossibleisdeterminedbythe combination of the following components: Use of a separator plate End plate pair type Valve slice type You can divide the CPV valve terminal into to 4 pressure zones by using separator plates. 138 FAST Program Catalog Subject to change 010/03

37 Valve Manifolds Type 10 CPV, Compact Performance Overview Electrical Connection Options General Current reduction CPV10/14 valves are activated by means of an integrated current reduction circuit, which reduces power consumption and heat build-up. This current reduction circuit is integrated in the electrical interface unit (multi-pin plug or fieldbus connection) or in the individual connecting cable. During switch-off, the voltage peaks are limited to 38 V DC. Contacts which are fitted on the top of thevalvesliceformtheinterfacefor various electrical connection options. The electrical connection is attached from above using four screws. This means that the valve terminal can be adapted to different electrical requirements or fieldbus protocols using the same pneumatic part. I[mA] t[ms] Multi-pin plug connection Fieldbus Direct Control signals from the controller to the valve terminal are transmitted via a pre-assembled multi-wire cable, which substantially reduces installation time. This valve terminal can be equipped with 4 to 16 solenoid coils (4, 6 or 8valveslices). Fieldbus Fieldbus Direct is a system for the compact connection of a CPV, CPV-SC, CPA-SC or CDVI valve terminal to different fieldbus standards such as Profibus and DeviceNet. Thefieldbusnodeisdirectlyintegrated in the electrical actuation of the valve terminal and therefore takes up only a minimal amount of space. The CP string extension option allows the functions and components of the CPI installation system to be used. Instead of an output module with 8 digital outputs, a valve terminal with 4,6or8valveslices(4to16solenoid coils per terminal) can be used. Pneumatic Connection The working ports are located directly in the valve slices. Threaded connections and Quick Star push-in fittings (QS) are available for different tubing sizes. Thesupplyportsarelocatedintheend plates or in the pneumatic multi-connector plate. Push-in fittings are available fully assembled. The following working ports can be selected (values in brackets apply for CPV 14): QS-6(8) push-in fittings: Code A QS-4(6) push-in fittings: Code B Threaded connections M7(GÁ): Code C QS¼(Ä) Push-in fittings: Code D QSÂ(¼) Push-in fittings: Code E 010/03 Subject to change FAST Program Catalog 139

38 Valve Manifolds Type 10 CPV, Compact Performance Technical Data Valve Terminal with Multi-pin Plug or Fieldbus Connection Flow rate: CPV10: 400 l/min CPV14: 800 l/min Valve width: CPV10: 10 mm CPV14: 14 mm Voltage: 4 V DC Materials Basic electrical unit: Die-cast aluminum, polyamide, nitrile rubber Valve slices: Die-cast aluminum Valve module 5/3G: Cast aluminum, polyacetate Blanking plate/separator plate: Polyamide End plates: Die-cast aluminum Flat plate silencer: Die-cast aluminum, polyethylene Pneumatic multi-connector plate: Wrought aluminum alloy Inscription label holder: Polyacetate, polyvinyl chloride Seal: Nitrile rubber General Technical Data Size Constructional design Piston slide Width [mm] Nominal size [mm] 4 6 Lubrication Lubrication for life, PWIS-free (free of paint-wetting impairment substances) Type of mounting Via pneumatic multi-connector plate Via backwall On H-rail Standard nominal flow rate [l/min] Pneumatic connections Pneumatic connection Via end plate Supply port 1/11 Gx G¼ Exhaust port 3/5 Gy (G¼) 1) G½ (Gy) 1) Working ports /4 M7 Gx Pilot air port 1/14 M5 (M7) 1) G¼ Pilot exhaust air port 8/84 M5 (M7) 1) Gx Electrical connection Operating voltage [V] 4 DC (+10/ 15%) 4 DC (+10/ 15%) Electrical power consumption [W] 0.6 (0.45 at 1 V); (0.65 with CPV10-M11H- ) 0.9 (0.65 at 1 V) 1) Connection dimensions in brackets for pneumatic multi-connector plate 140 FAST Program Catalog Subject to change 010/03

39 Valve Manifolds Type 10 CPV, Compact Performance Technical Data ValveResponseTimes[ms] Valve function order code M F J N C CY H G D I A E CPV10 Switching times on off changeover 10 CPV14 Switching times on off changeover 1 Operating and Environmental Conditions Valve function order code M F J N C CY H G D I A E Operating medium Filtered compressed air, lubricated or unlubricated, inert gases Grade of filtration [µm] 40 (average pore size) Operating pressure [bar] Operating pressure [bar] 3 8 for valve terminal with internal pilot air supply Pilot pressure [bar] 3 8 Ambient temperature [ C] (vacuum generators: 0 +50) Storage temperature [ C] Relative air humidity at 5 C [%] 95 with no condensation Corrosion resistance class CRC 1) 1 1) Corrosion resistance class as per Festo standard Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents. 010/03 Subject to change FAST Program Catalog 141

40 Valve Manifolds Type 10 CPV, Compact Performance Ordering Data Valve Terminal Configurator A valve terminal configurator is available to help you select a suitable valve terminal CPV. This makes it much easier for you to find the right product. Online via: The valve manifolds are fully assembled according to your order specifications and individually tested. This reduces assembly and installation time to a minimum. You order a valve terminal type 10 using the order code. Ordering system for type 10 Internet: type 10 The illustration above provides an exampleofavalveterminal configuration. The following steps explain how you arrive at the order code: Once you have called up select the online version of the digital product catalog from the Products submenu. Activate the Direct Search menu. Here you can enter a Part No. (e.g. 1810), Type (e.g. CPV14) or Article Designation (e.g. valve terminal) to find the valve terminal you want. Click on the link Configure common options. You can then configure the valve terminal step by step (from left to right) according to your requirements. Click on the shopping basket to save the selected configuration (this does not trigger an order). You can switch to expert mode at any time by clicking on the Further options link. This provides you with extended options for configuring your valve terminal. D/3DCADData You can request the CAD data for a valve terminal you have configured. To do this, perform the product search as described above. Enter the shopping basket and click on the CAD icon (compass). On the next screen you can generate a 3D preview or request another data format of your choice by . Online via: Lead Time LT for all configurable options on this page: 3D typically ships within 3 days 14 FAST Program Catalog Subject to change 010/03

41 Valve Manifolds Type 10 CPV, Compact Performance Accessories System Overview 1 ac aa ab aj Accessories 1 Basic electrical unit (Fieldbus Direct, CPI installation system, AS-interface, multi-pin plug connection) Right-hand end plate with flat plate silencer 3 Comprehensive valve functions 4 Right-hand end plate (threaded connections not in combination with pneumatic multi-connector plate) 5 Inscription label holder 6 QS push-in fittings Accessories 7 Functional module (vertical stacking) 8 Pneumatic multi-connector plate 9 Left-hand end plate (threaded connections not in combination with pneumatic multi-connector plate) aj Left-hand end plate with flat plate silencer aa Attachment for H-rail ab Attachment for wall mounting ac Plug for electrical connection 010/03 Subject to change FAST Program Catalog 143

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43 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Inch Series Overview Modular multi-functional valve manifold for up to 3 valves: Type 44 VTSA, ISO /ISO Type 45 VTSA-F with optimized flow Different valve sizes on one valve manifold: 0.71 in (ISO 0) 1.0 in (ISO 01) 1.65in(IS01),type44VTSAonly.05in(IS0),type44VTSAonly Flow rate: up to 10 scfm Pneumatic connections with threaded connector or QS fitting Design optimized for electrical peripherals CPX Product Range Overview Electrical connection Valve types Detailed product information 5/-way valve, single solenoid with pneumatic spring return 5/-way valve, single solenoid with spring return 5/-way valve, double solenoid 5/-way valve, double solenoid dominant switching x 3/-way valve, normally open x 3/-way valve, normally closed x 3/-way valve: 1x normally open, 1x normally closed 5/3-way valve, mid-position pressurized 5/3-way valve, mid-position closed 5/3-way valve, mid-position exhausted x 3/-way valve, normally open, reverse operation x 3/-way valve, normally closed, reverse operation x 3/-way valve: 1x normally open, 1x normally closed, reverse operation Blanking plate for vacant position M O J D N K H B G E P Q R L Electrical multi-pin plug connection, CageClamp Electrical multi-pin plug connection, Sub-D (37-pin) Fieldbus connection/control block Key Features Multi-pin plug manifold Fieldbus manifold/control block Combinable Max. 3 valve positions/ max. 3 solenoid coils Parallel modular valve linking via circuit boards Any compressed-air supply Any number of pressure zones Max. 3 valve positions/ max. 3 solenoid coils Any compressed-air supply Any number of pressure zones Width 0.71 in (ISO Size 0): valve flow rate up to 4.7 scfm Width 1.0 in (ISO Size 01): valve flow rate up to 49.4 scfm Width 1.65 in (ISO Size 1): valve flow rate up to 53 scfm Width.05 in (ISO Size ): valve flow rate up to 10 scfm Width 0.71 in (Size 0), 1.0 in (Size 01), 1.65 in (Size 1) and.05 in (Size ) can be combined on a single valve manifold Contents Options Overview 146 Technical Data 148 Ordering Data 151 Accessories Overview /03 Subject to change FAST Program Catalog 145

44 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Inch Series Overview Flexible Easily Integrated Comprehensive InstallationandMaintenance Easy modification and expansion due to high degree of modularity. Fast connection of the subbases by means of four screws. Fully modular system allows the combination of 0.71 in (Size 0), 1.0 in (Size 01), 1.65 in (Size 1) and.05 in (Size ) valves on the same manifold without the need for any transition/adapter plate. Change direction of working ports with easy-to-install angle plate. Fieldbus valve manifold suitable for CPX electrical peripherals. Electrical Connection Options Multi-pin plug connection Fieldbus nodes: Interbus, DeviceNet, Profibus DP, CANopen, CC-Link via CPX terminal Ethernet: Modbus/TCP, EtherNet/IP, TCP/IP via CPX terminal Full complement of CPX I/O modules Expandable up to 3 solenoid coils Integration of a wide range of function modules possible Supply plates permit a flexible air supply and variable pressure zones Control signals from the controller to the valve manifold are transmitted via a pre-assembled multi-core cable or a self-assembled multi-pin plug connection (Cage Clamp), which substantially reduces installation time. High-performance valves in a sturdy metal housing Complete range of vertical sandwich components such as pressure regulators, flow control valve, individual pressure supply, shutoff plate (hot swap). Standard air qualities: 40 micron filtration grade. Can be used with lubricated or non-lubricated air, and inert gases. Manual override available, with momentary, locking, or hidden (non-accessible) options. The valve manifolds can be fitted with max. 3 valves and max. 3 solenoid coils. Ready-to-install unit, preassembled and tested Durable, low cost identification by label holder on the valve or label holder on the subbase. Secure wall mounting or DIN rail mounting Fast troubleshooting thanks to LEDs on the valves and diagnosis via fieldbus. Reliability of service thanks to valves that can be replaced easily and quickly. Easy fault identification using CPX-MMI handheld diagnostic unit. Variants Multi-pin plug connection with manifold strip (Cage Clamp) 4 V DC or 110 V AC Pre-assembled connecting cable 4 V DC Sub-D plug connector for fitting by users, 37-pin Fieldbus connection via the CPX system An integrated fieldbus node manages the communication connection to a higher-order PLC. This enables a space-saving pneumatic and electronic solution. Valve manifolds with fieldbus interfaces canbeconfiguredwithupto16 manifold subbases. With solenoid coils per connection, up to 3 solenoid coils can thus be actuated. Fieldbus Variants Profibus-DP ProfiNet Interbus DeviceNet connection CANopen CC-Link Ethernet/IP EtherCAT Front End Controller Remote Front End Controller Remote I/O Modbus/TCP Profinet IO CPX-Terminal Control block connection via the CPX system Controllers integrated in the Festo valve manifolds permit the construction of stand-alone control units to IP65, without control cabinets. Using the slave operation mode, these valve manifolds can be used for intelligent pre-processing and are therefore ideal modules for designing decentralized intelligence. In the master operation mode, manifold groups can be designed with many options and functions, which can autonomously control a medium-sized machine/system. CPX manifold FAST Program Catalog Subject to change 010/03

45 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Inch Series Overview Modular Pneumatic Components The modular design of the VTSA/VTSA-F facilitates maximum flexibility right from the planning stage and offers maximum ease of service in operation. The system consists of manifold subbases and valves. The manifold subbases are screwed together and thus form the support system for the valves. Each manifold subbase is connected to the next using four screws. Individual manifold sections can be isolated and further blocks inserted by loosening these screws. This ensures that the valve manifold can be rapidly and reliably expanded. Modularity in the valves Modularity in the basic system Inside, the manifold subbases contain the connection ducts for supplying compressed air to and venting from the valve manifold as well as the working ports for the pneumatic cylinders from each valve. Modular Electrical Peripherals The manner in which the valves are actuated differs according to whether you are using a multi-pin manifold or fieldbus manifold. The VTSA/-VTSA-F with CPX interface is based on the internal bus system of the CPX and uses this communication system for all solenoid coils and a range of electrical input and output functions. VTSA with electrical peripherals CPX 010/03 Subject to change FAST Program Catalog Parallel linking facilitates the following: Transmission of switching information High valve density Compact design Position-based diagnosis Separate voltage supply for valves Flexible conversion without address shifting Transmission of status, parameter and diagnostic data Modularity with electrical peripherals CPX 147

46 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Inch Series Technical Data Flow rate Width0.71in:Upto4.7scfm Width1.0in:Upto49.4scfm Width 1.65 in: Up to 53 scfm Width.05 in: Up to 10 scfm Valve width ISO Size 0: 0.71 in (18 mm) ISO Size 01: 1.0 in (6 mm) ISO Size 1: 1.65 in (4 mm) ISO Size :.05 in (5 mm) Voltage 4 V DC 110 V AC General Technical Data Width 0.71 in 1.0 in 1.65 in (type 44 VTSA only).05 in (type 44 VTSA only) Design Electromagnetically actuated piston spool valve Lubrication Lubrication for life Type of mounting Wall mounting On DIN H-rail to EN Mounting position Any Manual override Pushing, pushing/detenting, covered Pneumatic connections NPT thread Pneumatic connection Via manifold subbase Supply port 1 ½ NPT, QS-½-½-U, QS-½-Æ-U ¾NPT,N-¾-P-19-NPT Exhaust port 3/5 ½ NPT, QS-½-½-U, QS-½-Æ-U ¾NPT,N-¾-P-19-NPT Working ports /4 x NPT, QS-x-¼-U, QS-x-Ä-U Port for external pilot 14 ¼ NPT supply air Pilot exhaust air port 1 ¼ NPT Certification ¼ NPT, QS-¼-Ä-U, QS-¼-y-U y NPT, QS-y-y-U, QS-y-½-U ½ NPT, QS-½-½-U Operating and Environmental Conditions Valve function order code M O J D N K H B G E P Q R Operating medium Filtered compressed air, lubricated or unlubricated, inert gases Grade of filtration [µm] 40 (average pore size) Operating pressure Pilot pressure [psi] With internal pilot air [psi] With external pilot air [psi] Ambient temperature [ F] 3 1 Temperature of medium [ F] 3 1 Storage temperature 1) [ F] Relative air humidity [%] 90 1) Long-term storage 148 FAST Program Catalog Subject to change 010/03

47 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Inch Series Technical Data Standard Nominal Flow Rate [scfm] Type 44 VTSA Valve function order code M O J D N K H B G E P Q R Width 0.71 in Flow rate of valve ), 15. ) 1. Flow rate of valve on individual subbase ), 1.7 ) 17.7 Flow rate of valve on valve manifold ), 10.6 ) 14.1 Width 1.0 in Flow rate of valve ), 35.3 ) 44.1 Flow rate of valve on individual subbase ), 30.0 ) 35.3 Flow rate of valve on valve manifold ), 4.7 ) 31.8 Width 1.65 in Flow rate of valve ), 6.5 ) 49.4 Flow rate of valve on individual subbase ), 8. ) 4.4 Flow rate of valve on valve manifold ), 8. ) 4.4 Width.05 in Flow rate of valve ),60 ) Flow rate of valve on individual subbase ),60 ) 88.3 Flow rate of valve on valve manifold ),60 ) ) Switching position ) Mid-position Standard Nominal Flow Rate [scfm] Type 45 VTSA-F Valve function order code M O J D N K H B G E P Q R Width 0.71 in Flow rate of valve ), 11.6 ) 1. Flow rate of valve on valve manifold ), 11.6 ) 19.4 Width 1.0 in Flow rate of valve ), 4.7 ) 44.1 Flow rate of valve on valve manifold ), 4.7 ) ) Switching position ) Mid-position ValveResponseTimes[ms] Valve function order code M O J D N K H B G E P Q R Width 0.71 in Response times on off changeover Width 1.0 in Response times on off changeover Width 1.65 in (type 44 VTSA only) Response times on off changeover Width.05 in (type 44 VTSA only) Response times on off changeover /03 Subject to change FAST Program Catalog 149

48 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Inch Series Technical Data Electrical Data VTSA/VTSA-F with CPX Manifold 0.71 in 1.0 in 1.65 in (Type 44 VTSA only).5 in (Type 44 VTSA only) Voltage supply for electronics/sensors (pin 1) Operating voltage [V] 4 DC±10% Steady state current [ma] 0 consumption at 4 V DC Duty cycle 100% Load voltage supply for valves (pin ) Operating voltage [V] 4 DC±10% Diagnostic message [V] undervoltage V OFF, load voltage outside function range Protection class to EN 6059 IP65 (for all types of signal transmission in assembled state) Power consumption at 4 V DC x 3/-way valve [W] /-way valve, 5/3-way valve [W] Electrical Data VTSA/VTSA-F with Multi-pin Plug Connection 0.71 in 1.0 in 1.65 in (Type 44 VTSA only).05 in (Type 44 VTSA only) Load voltage supply for valves Operating voltage [V] 4 DC±10% 110 AC ±10% (50 60 Hz) Duty cycle 100% Protection class to EN 6059 IP65 (for all types of signal transmission in assembled state), NEMA 4 Power consumption at 4 V DC x 3/-way valve [W] /-way valve, 5/3-way valve [W] Power consumption at 110 V AC x 3/-way valve [VA] 1 5/-way valve, 5/3-way valve [VA] 1.6 Materials Manifold subbase Valve Seals Supply plate Right-hand end plate Left-hand pneumatic interface Flow control plate Pressure regulator plate Multi-pinconnectionblock Cover for the pneumatic interface and multi-pin plug connection 0.71 in 1.0 in 1.65 in (Type 44 VTSA only).05 in (Type 44 VTSA only) Die-cast aluminum Die-cast aluminum, reinforced polyamide Nitrile rubber, elastomer (support made of steel) Die-cast aluminum Die-cast aluminum Die-cast aluminum Die-cast aluminum Die-cast aluminum, reinforced polyamide Die-cast aluminum Wellamid, reinforced polyamide 150 FAST Program Catalog Subject to change 010/03

49 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Inch Series Ordering Data Valve Manifold Configurator A valve manifold configurator is available to help you select a suitable VTSA/ VTSA-F valve manifold. This makes it much easier for you to find the right product. Online via: The valve manifolds are fully assembled according to your order specifications and are individually tested. This reduces the amount of assembly and installation to a minimum. You order a valve manifold type 44/45 using the order code. Ordering system for type 44/45 Internet: type 44, type 45 Ordering system, CPX Internet: cpx The illustration above provides an exampleofavalvemanifold configuration. The following steps explain how you arrive at the order code: Once you have called up select the online version of the digital product catalog from the Products submenu. Activate the Direct Search menu. Here you can specify a Part No. (e.g or ), the Type (e.g. VTSA) or Article name (e.g. valve manifold) to find your Search result. Click on the blue shopping basket to complete the selected product according to your specifications (this does not create an order). Youwillthenbepromptedtoconfigure the product. Select Configurator. You can then configure the valve manifold step by step (from the top down) according to your requirements. Select the Finish menu to continue on with the ordering process. D/3DCADData You can request the CAD data for a valve terminal you have configured. To do this, perform the product search as described above. Enter the shopping basket and click on the CAD icon (compass). On the next screen you can generate a 3D preview or request another data format of your choice by . Online via: Lead Time LT for all configurable options on this page: 3D typically ships within 3 days 010/03 Subject to change FAST Program Catalog 151

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51 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Metric Series Overview Modular multi-functional valve manifold for up to 3 valves: Type 44 VTSA, ISO /ISO Type 45 VTSA-F with optimized flow Different valve sizes on one valve manifold: 18 mm (ISO 0) 6 mm (ISO 01) 4mm(IS01),type44VTSAonly 5mm(IS0),type44VTSAonly Flow rate: up to,900 l/min Pneumatic connections with threaded connector or QS fitting Design suitable for electrical peripherals CPX Product Range Overview Electrical connection Valve types Detailed product information 5/-way valve, single solenoid with pneumatic spring return 5/-way valve, single solenoid with spring return 5/-way valve, double solenoid 5/-way valve, double solenoid dominant switching x 3/-way valve, normally open x 3/-way valve, normally closed x 3/-way valve: 1x normally open, 1x normally closed 5/3-way valve, mid-position pressurized 5/3-way valve, mid-position closed 5/3-way valve, mid-position exhausted x 3/-way valve, normally open, reverse operation x 3/-way valve, normally closed, reverse operation x 3/-way valve: 1x normally open, 1x normally closed, reverse operation Blanking plate for vacant position M O J D N K H B G E P Q R L Electrical multi-pin plug connection, CageClamp Electrical multi-pin plug connection, Sub-D (37-pin) Fieldbus connection/control block Key features Multi-pin plug manifold Fieldbus manifold/control block Combinable Max. 3 valve positions/ max. 3 solenoid coils Parallel modular valve linking via circuit boards Any compressed-air supply Any number of pressure zones Max. 3 valve positions/ max. 3 solenoid coils Any compressed-air supply Any number of pressure zones 18 mm (ISO Size 0): Valve flow rate up to 550 l/min 6 mm (ISO Size 01): Valve flow rate up to 1,100 l/min 4 mm (ISO Size 1): valve flow rate up to 1,500 l/min 5 mm (ISO Size ): valve flow rate up to,900 l/min Width18mm(Size0),6mm (Size01),4mm(Size1)and5mm (Size ) can be combined on a single valve manifold Contents Note: All metric products can be used within inch tubing systems via hybrid fittings ( Overview on page 71) Options Overview 154 Technical Data 156 Ordering Data 159 Accessories Overview /03 Subject to change FAST Program Catalog 153

52 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Metric Series Overview Flexible Easily integrated Comprehensive Installationandmaintenance Easy modification and expansion due to high degree of modularity. Fast connection of the subbases by means of four screws. Fully modular system allows the combination of 18 mm (Size 0), 6 mm (Size 01), 4 mm (Size 1) and 5 mm (Size ) valves on the same manifold without the need for any transition/adapter plate. Change direction of working ports with easy-to-install angle plate. Fieldbus valve manifold suitable for CPX electrical peripherals. Electrical connection options Multi-pin plug connection Fieldbus nodes: Interbus, DeviceNet, Profibus DP, CANopen, CC-Link via CPX terminal Ethernet: Modbus/TCP, EtherNet/IP, TCP/IP via CPX terminal Full complement of CPX I/O modules Expandable up to 3 solenoid coils Integration of a wide range of function modules possible Supply plates permit a flexible air supply and variable pressure zones Control signals from the controller to the valve manifold are transmitted via a pre-assembled multi-core cable or a self-assembled multi-pin plug connection (Cage Clamp), which substantially reduces installation time. High-performance valves in a sturdy metal housing Complete range of vertical sandwich components such as pressure regulators, flow control valve, individual pressure supply, shutoff plate (hot swap). Standard air qualities: 40 micron filtration grade. Can be used with lubricated or non-lubricated air, and inert gases. Manual override available, with momentary, locking, or hidden (non-accessible) options. The valve manifolds can be fitted with max. 3 valves and max. 3 solenoid coils. Ready-to-install unit, preassembled and tested Durable, low cost identification by label holder on the valve or label holder on the subbase. Secure wall mounting or DIN rail mounting Fast troubleshooting thanks to LEDs on the valves and diagnosis via fieldbus. Reliability of service thanks to valves that can be replaced easily and quickly. Easy fault identification using CPX-MMI handheld diagnostic unit. Variants Multi-pin plug connection with manifold strip (Cage Clamp) 4 V DC or 110 V AC Pre-assembled connecting cable 4 V DC Sub-D plug connector for fitting by users, 37-pin Fieldbus connection via the CPX system An integrated fieldbus node manages the communication connection to a higher-order PLC. This enables a space-saving pneumatic and electronic solution. Valve manifolds with fieldbus interfaces canbeconfiguredwithupto16 manifold subbases. With solenoid coils per connection, up to 3 solenoid coils can thus be actuated. Fieldbus Variants Profibus-DP ProfiNet Interbus DeviceNet connection CANopen CC-Link Ethernet/IP EtherCAT Front End Controller Remote Front End Controller Remote I/O Modbus/TCP Profinet IO CPX-Terminal Control block connection via the CPX system Controllers integrated in the Festo valve manifolds permit the construction of stand-alone control units to IP65, without control cabinets. Using the slave operation mode, these valve manifolds can be used for intelligent pre-processing and are therefore ideal modules for designing decentralized intelligence. In the master operation mode, manifold groups can be designed with many options and functions, which can autonomously control a medium-sized machine/system. CPX manifold FAST Program Catalog Subject to change 010/03

53 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Metric Series Overview Modular Pneumatic Components The modular design of the VTSA/VTSA-F facilitates maximum flexibility right from the planning stage and offers maximum ease of service in operation. The system consists of manifold subbases and valves. The manifold subbases are screwed together and thus form the support system for the valves. Each manifold subbase is connected to the next using four screws. Individual manifold sections can be isolated and further blocks inserted by loosening these screws. This ensures that the valve manifold can be rapidly and reliably expanded. Modularity in the valves Modularity in the basic system Inside, the manifold subbases contain the connection ducts for supplying compressed air to and venting from the valve manifold as well as the working ports for the pneumatic cylinders from each valve. Modular Electrical Peripherals The manner in which the valves are actuated differs according to whether you are using a multi-pin manifold or fieldbus manifold. The VTSA/VTSA-F with CPX interface is based on the internal bus system of the CPX and uses this communication system for all solenoid coils and a range of electrical input and output functions. VTSA with electrical peripherals CPX 010/03 Subject to change FAST Program Catalog Parallel linking facilitates the following: Transmission of switching information High valve density Compact design Position-based diagnosis Separate voltage supply for valves Flexible conversion without address shifting Transmission of status, parameter and diagnostic data Modularity with electrical peripherals CPX 155

54 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Metric Series Technical Data Flow rate Width 18 mm: Up to 700 l/min Width 6 mm: Up to 1,400 l/min Width 4 mm: Up to 1,500 l/min Width 5 mm: Up to,900 l/min Valve width ISO Size 0: 18 mm ISO Size 01: 6 mm ISO Size 1: 4 mm ISO Size : 5 mm Voltage 4 V DC 110 V AC General Technical Data Width 18 mm 6 mm 4 mm (type 44 VTSA only) 5 mm (type 44 VTSA only) Design Electromagnetically actuated piston spool valve Lubrication Lubrication for life Type of mounting Wall mounting On DIN H-rail to EN Mounting position Any Manual override Pushing, pushing/detenting, covered Pneumatic connections Metric threaded connection Pneumatic connection Via manifold subbase Supply port 1 G½,QS-G½-1, QS-G½-16 G¾, N-¾-P-19 Exhaust port 3/5 G½,QS-G½-1, QS-G½-16 G¾, N-¾-P-19 Working ports /4 Gx,QS-Gx-6, QS-Gx-8 G¼,QS-G¼-8, QS-G¼-10 Gy,QS-Gy-1, QS-Gy-10 G½,QS-½-1, QS-½-16 Port for external pilot supply air 14 G¼ G¼ G¼ G¼ Pilot exhaust air port 1 G¼ G¼ G¼ G¼ Certification Note: This product conforms with the ISO standard and the ISO 8-1 standard. Operating and Environmental Conditions Valve function order code M O J D N K H B G E P Q R Operating medium Filtered compressed air, lubricated or unlubricated, inert gases Grade of filtration [µm] 40 (average pore size) Operating pressure Pilot pressure [bar] 3 10 With internal pilot air [bar] 3 10 With external pilot air [bar] Ambient temperature [ C] Temperature of medium [ C] Storage temperature 1) [ C] Relative air humidity [%] 90 1) Long-term storage 156 FAST Program Catalog Subject to change 010/03

55 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Metric Series Technical Data Standard Nominal Flow Rate [l/min] Type 44 VTSA Valve function order code M O J D N K H B G E P Q R Width 18 mm Flow rate of valve ),430 ) 600 Flow rate of valve on individual subbase ),360 ) 500 Flow rate of valve on valve manifold ),300 ) 400 Width 6 mm Flow rate of valve ),1000 ) 1 50 Flow rate of valve on individual subbase ),850 ) Flow rate of valve on valve manifold ),700 ) 900 Width 4 mm Flow rate of valve ),750 ) Flow rate of valve on individual subbase ),800 ) 1 00 Flow rate of valve on valve manifold ),800 ) 1 00 Width 5 mm Flow rate of valve ),1700 ) Flow rate of valve on individual subbase ),800 ) 500 Flow rate of valve on valve manifold ),1700 ) 400 1) Switching position ) Mid-position Standard Nominal Flow Rate [l/min] Type 45 VTSA-F Valve function order code M O J D N K H B G E P Q R Width 18 mm Flow rate of valve ),330 ) 600 Flow rate of valve on valve manifold ),330 ) 550 Width 6 mm Flow rate of valve ),700 ) 1 50 Flow rate of valve on valve manifold ),700 ) ) Switching position ) Mid-position ValveResponseTimes[ms] Valve function order code M O J D N K H B G E P Q R 18 mm Response times on off changeover mm Response times on off changeover mm (type 44 VTSA only) Response times on off changeover mm (type 44 VTSA only) Response times on off changeover /03 Subject to change FAST Program Catalog 157

56 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Metric Series Technical Data Electrical Data VTSA/VTSA-F with CPX Manifold 18 mm 6 mm 4 mm (Type 44 VTSA only) 5 mm (Type 44 VTSA only) Voltage supply for electronics/sensors (pin 1) Operating voltage [V] 4 DC±10% Steady state current [ma] 0 consumption at 4 V DC Duty cycle 100% Load voltage supply for valves (pin ) Operating voltage [V] 4 DC±10% Diagnostic message [V] undervoltage V OFF, load voltage outside function range Protection class to EN 6059 IP65 (for all types of signal transmission in assembled state) Power consumption at 4 V DC x 3/-way valve [W] /-way valve, 5/3-way valve [W] Electrical Data VTSA/VTSA-F with Multi-pin Plug Connection 18 mm 6 mm 4 mm (Type 44 VTSA only) 5 mm (Type 44 VTSA only) Load voltage supply for valves Operating voltage [V] 4 DC±10% 110 AC ±10% (50 60 Hz) Duty cycle 100% Protection class to EN 6059 IP65 (for all types of signal transmission in assembled state), NEMA 4 Power consumption at 4 V DC x 3/-way valve [W] /-way valve, 5/3-way valve [W] Power consumption at 110 V AC x 3/-way valve [VA] 1 5/-way valve, 5/3-way valve [VA] 1.6 Materials Manifold subbase Valve Seals Supply plate Right-hand end plate Left-hand pneumatic interface Flow control plate Pressure regulator plate Multi-pinconnectionblock Cover for the pneumatic interface and multi-pin plug connection 18 mm 6 mm 4 mm (Type 44 VTSA only) 5 mm (Type 44 VTSA only) Die-cast aluminum Die-cast aluminum, reinforced polyamide Nitrile rubber, elastomer (support made of steel) Die-cast aluminum Die-cast aluminum Die-cast aluminum Die-cast aluminum Die-cast aluminum, reinforced polyamide Die-cast aluminum Wellamid, reinforced polyamide 158 FAST Program Catalog Subject to change 010/03

57 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Metric Series Ordering Data Valve manifold configurator A valve manifold configurator is available to help you select a suitable VTSA/ VTSA-F valve manifold. This makes it much easier for you to find the right product. Online via: The valve manifolds are fully assembled according to your order specifications and are individually tested. This reduces the amount of assembly and installation to a minimum. You order a valve manifold type 44/45 using the order code. Ordering system for type 44/45 Internet: type 44, type 45 Ordering system, CPX Internet: cpx The illustration above provides an exampleofavalvemanifold configuration. The following steps explain how you arrive at the order code: Once you have called up select the online version of the digital product catalog from the Products submenu. Activate the Direct Search menu. Here you can specify a Part No. (e.g or ), the Type (e.g. VTSA) or Article name (e.g. valve manifold) to find your Search result. Click on the blue shopping basket to complete the selected product according to your specifications (this does not create an order). Youwillthenbepromptedtoconfigure the product. Select Configurator. You can then configure the valve manifold step by step (from the top down) according to your requirements. Select the Finish menu to continue on with the ordering process. D/3DCADData You can request the CAD data for a valve terminal you have configured. To do this, perform the product search as described above. Enter the shopping basket and click on the CAD icon (compass). On the next screen you can generate a 3D preview or request another data format of your choice by . Online via: Lead Time LT for all configurable options on this page: 3D typically ships within 3 days 010/03 Subject to change FAST Program Catalog 159

58 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Accessories System Overview Valve Manifold with Multi-pin Plug Connection Order code: 44E for the electrical components 44P for the pneumatic components 45P for the pneumatic components. High flow rate with optimized manifold subbases. Valve manifolds with multi-pin plug connection can be expanded with up to 3 valves with max. 3 solenoid coils. The manifold subbases width 18 and 6 mm are prepared for: single solenoid valves double solenoid valves The manifold subbases width 4 mm are prepared for: 1 single solenoid valve 1 double solenoid valve depending on the size. Double solenoid valve positions can beequippedwithanyvalveora blanking plate. Single solenoid valve positions can only be equipped with single solenoid valves or a blanking plate. The following multi-pin plug connections to IP65 are available: 37-pin Sub-D connection (4 V DC): The connecting cable can be ordered inlengthsof.5m,5mand10mfor max. 8, or 3 solenoid coils. Manifold strip (4VDCor110VAC) ab ac ad ae aj aa af ae ag ac ah ai bj ba bb bc ba 7 8 be bd 7 bb bf bb cb ca cj bb bf bi bb bb bh bg bf 160 FAST Program Catalog Subject to change 010/03

59 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F Accessories System Overview Valve Manifold with Multi-pin Plug Connection Brief description 1 Inscription labels Large, for multi-pin plug connection Multi-core cable 3 Exhaust plate Ports3 and5 separated 4 Fittings For supply plate 5 Silencer For supply plate 6 Exhaustportcover For ducted exhaust air (ports 3 and 5 combined) 7 Duct separation/seal 8 Manifold subbase Forvalveswithawidthof6mm 9 Flow control plate aj Vertical supply plate aa Vertical shut-off plate ab Pressure regulator plate ac Cover cap Formanual override, pushing, covered ad Valve Width 6 mm ae Inscription label holder For valve af Blanking plate For unused valve position (vacant position) ag Valve Width 18 mm Brief description ah Valve Width 4 mm (type 44 only) ai Right-hand end plate bj Silencer For end plate ba Blanking plugs bb Fittings bc End plate with pilot air selector bd Manifold subbase Forvalveswithawidthof4mm(type44 only) be Manifold subbase Forvalveswithawidthof18mm bf Inscription label holder For supply plate, subbase, 90 connection plate bg 90 connection plate bh Seals bi Silencer cj Supply plate ca Multi-pin plug connection Via manifold strip (CageClamp) 4 V DC or 110 V AC cb Multi-pin plug connection With multi-core cable 4 V DC 010/03 Subject to change FAST Program Catalog 161

60 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F System Overview System Overview Valve Manifold with Fieldbus Connection, Control Block (Electrical Peripherals CPX) Order code: 50E- for the electrical peripherals 44P for the pneumatic components 45P for the pneumatic components. High flow rate with optimized manifold subbases. Valve manifolds with fieldbus interface canbeexpandedwithupto3valves with max. 3 solenoid coils. Each valve position can be fitted with any valve or a blanking plate. The rules for CPX apply to the equipment that can be used in combination with the electrical peripherals CPX. In general: Max. 10 electrical modules Digital inputs/outputs Analog inputs/outputs Parameterisation of inputs and outputs Integrated feature-rich diagnostic system Preventive maintenance concepts aa ab ac ad ai bj ba ah aj ae ad af ab ag bb bj bd bc ba be ba ca cj 6 bi ba bf bh ba bg ba bf be 16 FAST Program Catalog Subject to change 010/03

61 Valve Manifolds Type 44 VTSA, Type 45 VTSA-F System Overview System Overview Valve Manifold with Fieldbus Connection, Control Block (Electrical Peripherals CPX) Brief description 1 Inscription labels Large, for pneumatic interface CPX Exhaust plate Ports3 and5 separated 3 Fittings For supply plate 4 Silencer For supply plate 5 Exhaustportcover For ducted exhaust air (ports 3 and 5 combined) 6 Duct separation/seal 7 Manifold subbase Forvalveswithawidthof6mm 8 Flow control plate 9 Vertical supply plate aj Vertical shut-off plate aa Pressure regulator plate ab Cover cap Formanual override, pushing, covered ac Valve Width 6 mm ad Inscription label holder For valve ae Blanking plate For unused valve position (vacant position) af Valve Width 18 mm Brief description ag Valve Width 4 mm (type 44 only) ah Right-hand end plate ai Silencer For end plate bj Blanking plugs ba Fittings bb End plate with pilot air selector bc Manifold subbase Forvalveswithawidthof4mm(type44 only) bd Manifold subbase Forvalveswithawidthof18mm be Inscription label holder For supply plate/subbase/90 connection plate bf 90 connection plate bg Seals bh Silencer bi Supply plate cj Pneumatic interface ca Fieldbus interface 010/03 Subject to change FAST Program Catalog 163

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63 Product Range and Company Overview A Complete Suite of Automation Services Our experienced engineers provide complete support at every stage of your development process, including: conceptualization, analysis, engineering, design, assembly, documentation, validation, and production. Custom Automation Components Complete custom engineered solutions Custom Control Cabinets Comprehensive engineering support and on-site services Complete Systems Shipment, stocking and storage services The Broadest Range of Automation Components With a comprehensive line of more than 30,000 automation components, Festo is capable of solving the most complex automation requirements. Electromechanical Electromechanical actuators, motors, controllers & drives Pneumatics Pneumatic linear and rotary actuators, valves, and air supply PLCs and I/O Devices PLC's, operator interfaces, sensors and I/O devices Supporting Advanced Automation As No One Else Can! Festo is a leading global manufacturer of pneumatic and electromechanical systems, components and controls for industrial automation, with more than 1,000 employees in 56 national headquarters serving more than 180 countries. For more than 80 years, Festo has continuously elevated the state of manufacturing with innovations and optimized motion control solutions that deliver higher performing, more profitable automated manufacturing and processing equipment. Our dedication to the advancement of automation extends beyond technology to the education and development of current and future automation and robotics designers with simulation tools, teaching programs, and on-site services. Quality Assurance, ISO 9001 and ISO Certifications Festo Corporation is committed to supply all Festo products and services that will meet or exceed our customers requirements in product quality, delivery, customer service and satisfaction. To meet this commitment, we strive to ensure a consistent, integrated, and systematic approach to management that will meet or exceed the requirements of the ISO 9001 standard for Quality Management and the ISO standard for Environmental Management. Copyright 008, Festo Corporation. While every effort is made to ensure that all dimensions and specifications are correct, Festo cannot guarantee that publications are completely free of any error, in particular typing or printing errors. Accordingly, Festo cannot be held responsible for the same. For Liability and Warranty conditions, refer to our Terms and Conditions of Sale, available from your local Festo office. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior written permission of Festo. All technical data subject to change according to technical update. Printed on recycled paper at New Horizon Graphic, Inc., FSC certified as an environmentally friendly printing plant.

64 Festo North America Festo Regional Contact Center 5300 Explorer Drive Mississauga, Ontario L4W 5G4 Canada USA Customers: For ordering assistance, Call: FESTO ( ) Fax: FESTO ( ) For technical support, Call: GO.FESTO ( ) Fax: FESTO ( ) Canadian Customers: Call: GO.FESTO ( ) Fax: FX.FESTO ( ) United States USA Headquarters, East: Festo Corp., 395 Moreland Road, Hauppauge, NY Phone: ; Fax: ; Canada USA Headquarters Festo Corporation 395 Moreland Road P.O. Box 1803 Hauppauge, NY 11788, USA USA Sales Offices Appleton North 9 Tower View Drive, Suite N Greenville, WI 5494, USA Boston 10 Presidential Way, Suite 330 Woburn, MA 01801, USA Chicago 1441 East Business Center Drive Mt. Prospect, IL 60056, USA Dallas 185 Lakeway Drive, Suite 600 Lewisville, TX 75057, USA Detroit Automotive Engineering Center 601 Cambridge Court, Suite 30 Auburn Hills, MI 4836, USA New York 395 Moreland Road Hauppauge, NY 11788, USA Silicon Valley 4935 Southfront Road, Suite F Livermore, CA 94550, USA Headquarters: Festo Inc., 5300 Explorer Drive, Mississauga, Ontario L4W 5G4 Phone: ; Fax: ; festo.canada@ca.festo.com Mexico Headquarters: Festo Pneumatic, S.A., Av. Ceylán 3, Col. Tequesquinahuac, 5400 Tlalnepantla, Edo. de México Phone:011 5 [55] ; Fax: [55] ; festo.mexico@mx.festo.com Central USA Festo Corporation 1441 East Business Center Drive Mt. Prospect, IL 60056, USA Phone: Fax: Western USA Festo Corporation 4935 Southfront Road, Suite F Livermore, CA 94550, USA Phone: Fax: Festo Worldwide Argentina Australia Austria Belarus Belgium Brazil Bulgaria Canada Chile China Colombia Croatia Czech Republic Denmark Estonia Finland France Germany Great Britain Greece Hong Kong Hungary India Indonesia Iran Ireland Israel Italy Japan Latvia Lithuania Malaysia Mexico Netherlands New Zealand Norway Peru Philippines Poland Romania Russia Serbia Singapore Slovakia Slovenia South Africa South Korea Spain Sweden Switzerland Taiwan Thailand Turkey Ukraine United States Venezuela Catalog no.: