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1 Chapter 1 : Mechanical Jack ebay Mechanical jacks, such as car jacks and house jacks, lift heavy equipmentand are rated based on lifting capacity (for example, the DESIGN OF HYDRAULIC JACK. Scissor car jacks usually use mechanical advantage to allow a human to lift a vehicle by manual force alone. The jack shown at the right is made for a modern vehicle and the notch fits into a hard point on a unibody. The electrical energy is used to power these car jacks to raise and lower automatically. Electric jacks require less effort from the motorist for operation. Threaded rod, 7 inches fully extended 2. A series of jacks is used and then wood cribbing temporarily supports the structure. This process is repeated until the desired height is reached. The house jack can be used for jacking carrying beams that have settled or for installing new structural beams. On the top of the jack is a cast iron circular pad that the jacking post rests on. This pad moves independently of the house jack so that it does not turn as the acme-threaded rod is turned with a metal rod. This piece tilts very slightly, but not enough to render the post dangerously out of plumb. Use of jacks not designed for a specific vehicle requires more than the usual care in selecting ground conditions, the jacking point on a vehicle, and to ensure stability when the jack is extended. Hydraulic jacks are often used to lift elevators in low and medium rise buildings. A hydraulic jack uses a liquid, which is incompressible, that is forced into a cylinder by a pump plunger. Oil is used since it is self lubricating and stable. When the plunger pulls back, it draws oil out of the reservoir through a suction check valve into the pump chamber. When the plunger moves forward, it pushes the oil through a discharge check valve into the cylinder. The suction valve ball is within the chamber and opens with each draw of the plunger. The discharge valve ball is outside the chamber and opens when the oil is pushed into the cylinder. At this point the suction ball within the chamber is forced shut and oil pressure builds in the cylinder. Floor jacks usually include castors and wheels, allowing compensation for the arc taken by the lifting pad. This mechanism provides a low profile when collapsed, for easy maneuvering underneath the vehicle, while allowing considerable extension. Bottle jack[ edit ] A bottle jack or whiskey jack [5] is a jack which resembles a bottle in shape, having a cylindrical body and a neck. Within is a vertical lifting ram with a support pad of some kind fixed to the top. The jack may be hydraulic or work by screw action. In the hydraulic version the hydraulic ram emerges from the body vertically by hydraulic pressure provided by a pump either on the baseplate or at a remote location via a pressure hose. With a single action piston the lift range is somewhat limited, so its use for lifting vehicles is limited to those with a relatively high clearance. For lifting structures such as houses the hydraulic interconnection of multiple vertical jacks through valves enables the even distribution of forces while enabling close control of the lift. The screw version of the bottle jack works by turning a large nut running on the threaded vertical ram at the neck of the body. The nut has gear teeth and is turned by a bevel gear spigotted to the body, the bevel gear being turned manually by a jack handle fitting into a square socket. The ram may have a second screwed ram within it, which doubles the lifting range telescopically. Bottle jacks have a capacity of up to 50 tons and may be used to lift a variety of objects. Typical uses include the repair of automobiles and house foundations. Larger, heavy-duty models may be known as a barrel jack. This eliminates the need for the user to actuate the hydraulic mechanism, saving effort and potentially increasing speed. Sometimes, such jacks are also able to be operated by the normal hydraulic actuation method, thereby retaining functionality, even if a source of compressed air is not available. Inflatable jack[ edit ] A demonstration of using two stacked air bags to lift the rear of the car An inflatable jack, lifting bag, or pneumatic lifting bag is an air bag that is inflated by compressed air without a hydraulic component in order to lift objects. The bag can be deflated to be reused later. The objects can be of a smaller load such as an automobile [9] or it can be a larger object such as an airplane. There are three main types of lifting bags for rescue: Low-pressure bags are operated at 7. Two air bags can be stacked together to provide a higher lift. It is recommended that no more than two bags can be used in a stacked configuration, the bigger bag must be the bottom one, and no other objects are inserted between the stacked bags. Incorrect use of stacked bags may result in a bag or other objects shooting out to create a dangerous projectile. Farm jack[ edit ] A farm jack attached to a vehicle The farm jack also known as Page 1

2 a railroad jack was invented in It consists of a steel beam with a series of equally spaced holes along its length, and a hand operated mechanism which can be moved from one end of the beam to the other through the use of a pair of climbing pins. Typical sizes for the farm jack are 4 feet 1. It is this versatility, along with the long travel it offers and its relative portability, which make the farm jack so popular with off-road drivers. Safety standards[ edit ] National and international standards have been developed to standardize the safety and performance requirements for jacks and other lifting devices. Selection of the standard is an agreement between the purchaser and the manufacturer, and has some significance in the design of the jack. In the United States, ASME has developed the Safety Standard for Portable Automotive Service Equipment, last revised in, including requirements for hydraulic hand jacks, transmission jacks, emergency tire changing jacks, service jacks, fork lift jacks, and other lifting devices. Page 2

3 Chapter 2 : Mechanical Screw Jack For Automobile Purpose Manufacturers Gujarat From the dissection of our study car jack were were able to learn a considerable bit about how the jack worked mechanically, components, materials, design and manufacture of the device. Generally, the jack was designed to be manufactured quickly and easily with a few components. Stakeholders The stakeholders are all the people who have an interest in the product. This is at all levels from usability to profit. The stakeholders we identified for the jack are: Generally, the jack was designed to be manufactured quickly and easily with a few components. Also it was made such that it could not be taken apart by the user. Most of the components are stamped and bend sheet steel, for quick and easy manufacture. A few components, like the arms, which have the same weights, are stamped using the same die, and just bent differently, again to simplify the manufacturing process. Using the top and bottom pins like rivets prevents the user from disassembling the jack, for reasons of ensuring safe use of the device and ensuring stability. Complete documentation of the dissection as well as an explanation of the mechanical function of the jack can be found on the Car jack product dissection page. Design for manufacturing and assembly DFMA DFA During the dissection of the car jack it became quickly apparent that this product was not intended to be disassembled. All of the fasteners has been mechanical fixed using either a rivet or other forums of plastic deformation of steel to secure it to the complete assembly. Dissecting the jack required destroying these connection. This method of assembly reduces the possibility of a user disassembling the product and reassembling it in an incorrect and unsafe way. It is critical that these fasteners be secure as a failure of any component of this product could result in serious injury or death of the user. The fasteners used to join the upper and lower arms as well as the upper and lower base serve multiple purposes, both hold the parts together as well as acting as pivots to allow motion of the device. In other parts such as the collar the use of a separate fastener has been avoided by simply crushing the collar into to the thread. This securely fixes the two parts together without the need of an additional part. These methods of assembly have been chosen to prevent user tampering. By ensuring a user cannot unknowingly modify the product. It insures the product will be safe to use anytime it is needed. DFM This jack has been designed to minimize manufacturing costs. The parts have been designed to be symmetric thus minimizing the number of unique parts required. For example the left and right upper arms are the same exact part utilizing the same dies during production. The left and right pins only differ in that one has a thru-hole while the other is tapped. There seems to be only two gauges of sheet steel used in the construction of this jack. This minimizes the number of separate raw materials that would have to be purchased to construct the product. By minimizing the number of different raw materials required, larger amount of necessary material can be ordered resulting in savings from buying larger quantiles. Many expensive car jacks exist on the market. This style of jack has been designed as an economic choice that is just as functional as any more expensive product. Keeping costs low encourages consumers to buy one of these products knowing it can be a very usefully tool in an emergency situation. Design For Environment DFE This style of car jack manual screw jack will require no renewable energy input during its construction. Energy will be needed to produce the steel used by all of the parts. Unlike hydraulic jacks which may require oil during there usage cycle this jack has been lubricated at the factory for the life of the product. The only input of energy needed during usage is work from the user. This jack is made entirely out of steel. Parts have been coated with either a powder coat or some form of electro plating to protect them from the elements. Since all parts of this product are the same material recycling it would not require manual disassembly. The entire product could be shredded and sold as scrap steel to be recycled. Failure Mode Effects Analysis FMEA In the process of conducting the failure mode effects analysis, we were able to see that most of the failure modes dealt more with the user, than the jack itself. Preliminary analysis of the jack showed that it could stand up to a significant amount of force before failure, much more than it would take under normal usage. Where safety concerns come into play come mostly from users not using the product as intended or using it incorrectly. Preliminary Analysis To go with the analysis of the car jack from the design, usability, and manufacturing standpoints we have bgun conducting a preliminary analysis from a mechanical standpoint. This is discussed Page 3

4 in further detail in the page Car Jack Preliminary Analysis Opportunities for Improvement In our continuing study we have identified many different opportunities to improve the product. Identifying these opportunities is a work in progress, they are currently: Automating the rotation of the threaded rod to prevent scraped knuckles, or to make the product easier and more convenient to use. A better breaker bar for removing lug nuts,that is still of a compact size, but provides better leverage. Most breaker bas that come with the jack do not provide enough leverage. A better way to ensure alignment of jack with car frame. A way to improve visibility under car when aligning the jack with the car frame. Clear directions for a user who is not experienced using the jack. Problem with adding a light for visibility, people forget to check and have spare batteries in the car. Ideas For Improvement To go along with the opportunities for improvement we have identified, are some preliminary ideas on how to accomplish them. Device to rotate threaded rod, powered by the car. Redesign breaker bar to make it compact, maybe collapsible. Design an alignment device to make securing to frame easier. Add a light source, maybe LEDs into the breaker bar. Develop photographic instructions on the proper use of the jack and how to change a tire. Add a case, threads or a magnetic strip where the lug nuts could go to prevent them from getting lost. Maybe design a quick charge device that can plug into jack and charge batteries for light. Chapter 3 : Designing a car jack? Physics Forums A car jack uses hydraulic or mechanical force to lift vehicles. Jacks using hydraulic force depend on pressure. A pump plunger takes oil through two cylinders. Chapter 4 : Mechanical Car Lifting Jack Physics Forums A car jack is a mechanical device used to easily lift heavy loads cars, to gain an easy access to sections underneath vehicles or to simply just change a wheel. The most important fact of a jack is that it gives the user a mechanical advantage by changing rotational force into linear, allowing the. Chapter 5 : Calculating Screw Jacks and Their Operation Introduction Mechanical jack. A jack is mechanical device used to lift heavy loads or apply great forces. Jacks employ a screw thread or hydraulic cylinder to apply very high linear forces. Chapter 6 : Car jack - DDL Wiki DESIGN AND ANALYSIS OF SCISSOR JACK 1 Department of Mechanical Engineering, small percentage of the car's. MODELLING Design of scissor jack is done with Pro. Chapter 7 : Jack (device) - Wikipedia Mechanical ratchet jacks with lifting claw are designed for operation in confined areas where space below the load is restricted, thus preventing the use of traditional lifting equipment. The Yaletaurus. Chapter 8 : Floor Jacks - Hydraulic Jack, Scissor Jack, & More The car jack appears to be repainted and cannot be moved. Being sold as is. We are dedicated to keeping architectural salvage and building materials out of our landfills. Chapter 9 : Mechanical jack - All industrial manufacturers - Videos Page 4

5 Car jacks use mechanical advantage to allow us to lift a vehicle by manual force alone. More powerful jacks use hydraulic power to provide more lift over greater distance. A scissor jack is a device constructed with a cross-hatch mechanism, much like a scissor. Page 5

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