TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT INSTRUCTION SHEET FOR DOORS 26 in [660 mm] TO 48 in [1219 mm] WIDE ONLY

Transcription

1 TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT INSTRUCTION SHEET FOR DOORS 26 in [660 mm] TO 48 in [1219 mm] WIDE ONLY (COMPLETE TYPE CC-W KIT ILLUSTRATED. FRAMING BY OTHERS) CATCH N CLOSE TM CROWDERFRAME SYSTEM CROWDERFRAME IS A COMPLETE POCKET DOOR KIT SYSTEM THAT INCLUDES ROLL FORMED STEEL UPRIGHTS TO BUILD THE POCKET FOR 2X4 WALL CONSTRUCTION THE COMPLETE CROWDERFRAME KIT PROVIDES EASIER AND QUICKER INSTALLATION THAN A TRADITIONAL POCKET BUILT ON SITE INTEGRATING OUR REVOLUTIONARY CATCH N CLOSE SYSTEM PREVENTS BOUNCING AND SLAMMING OF THE SLIDING DOOR CAN BE INSTALLED ON BOTH OPENING AND CLOSING ENDS S CYCLE TESTED UP TO 50,000 TIMES UP TO 150LBS DOORS USING THE CC-493 WITH CC-1 THIS INSTRUCTION SHEET IS SUITABLE FOR DOORS 26 in [660 mm] TO 48 in [1219 mm] WIDE AND 80 in [2032 mm] TO 96 in, 2455 mm HIGH FOR NARROWER DOORS, PLEASE REFER TO THE TYPE CC-NRW (NARROW) INSTRUCTION SHEET FOR DOUBLE DOOR KITS, PLEASE USE TWO SINGLE DOOR KITS WITH CPD-CC-JOINER KIT ACCORDINGLY. TYPE CC-W KITS COMPLETE WITH C-914 GUIDE CHANNEL AND CP-913 POCKET GUIDE SYSTEM: ELEVATION VIEW OF COMPLETE INSTALLATION (FOR DOORS 26 in [660 mm] TO 48 in [1219 mm] WIDE) RETRACTED SIDE CC-493 HANGER (WITH TRIGGER) ACTIVATED SIDE CP-493 HANGER (WITHOUT TRIGGER) NEW CP-008 CLIP 7 in [177.8 mm] (DOOR IN OPENED POSITION) ACTIVATED SIDE CC-493 HANGER (WITH TRIGGER) CP-493 HANGER (WITHOUT TRIGGER) RETRACTED SIDE NEW CP-008 CLIP SEE RIGHT (DOOR IN CLOSED POSITION) MINIMUM 4 1/4 in [108.0 mm] TO CENTER OF HANGER BOLT A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc Burloak Drive Burlington, Ontario, Canada L7L 6B3 K.N. Crowder Inc. 210 Eighth Street South Lewiston, New York TOLL-FREE PHONE: KNC (1562) TOLL-FREE FAX: WEBSITE: customerservice@kncrowder.com

2 : IGHT TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT DIMENSION DETAILS (WITH C-914/CP-913 GUIDE SYSTEM) SECTION VIEW 2X4 WOOD CONSTRUCTION BY OTHERS 3 5/8 in ([92.1 mm] ) 2 1/8 in [54.0 mm] CLEARANCE BETWEEN UPRIGHTS MINIMUM ROUGH OPENING HEIGHT FOR STANDARD KITS: 92 1/2 in [2350 mm] FOR EXTRA HEIGHT KITS: 104 1/2 in [2654 mm] SIDE VIEW STEEL UPRIGHTS 2 5/8 in [66.7 mm] CP-403 HEADER TRACK CP-430 DRYWALL SUPPORT CC-493 EASY CONNECT HANGER CC-X CATCH'N'CLOSE 3 in [76.2 mm] 1/2 in [12.7 mm] RECOMMENDED SET-BACK FOR C-914 GUIDE CHANNEL AT THE FRONT EDGE SEE STEP #13 CC-100 IN-TRACK STOP 1/2 in [12.7 mm] GUIDE CHANNEL EXTENDS BEYOND 2 5/8 in BACK END [66.7 mm] CP-913 GUIDE C-914 GUIDE CHANNEL : E: 3/8 in [9.5 mm] 1 3/8 in [34.9 mm] MINIMUM DOOR THICKNESS 1 3/4 in [44.5 mm] MAXIMUM DOOR THICKNESS SHOWN 1 in [25.4 mm] C-914 GUIDE CHANNEL CP-913 GUIDE 3/4 in [19.1 mm] STANDARD KIT DOOR HEIGHT RANGE: MIN 6'-8" (80 in) [2032 mm] 6'-10" (82 in) [2083 mm] 7'-0" (84 in) [2134 mm] MAX 2150 mm EXTRA HEIGHT KIT DOOR HEIGHT RANGE: MIN 7'-8" (92 in) [2337 mm] 7'-10" (94 in) [2388 mm] 8'-0" (96 in) [2438 mm] MAX 2455 mm 29/32 in [22.9 mm] MIN 3/8 in [9.5 mm] DIMENSION A 3 in [76.2 mm] DIMENSION B 3/8 in [9.5 mm] HANGER ADJUSTMENT RANGE: MIN 1 in [25.4 mm] MAX 1 3/8 in [34.9 mm] PLAN VIEW (DOOR IN OPENED POSITION) 1/2 in [12.7 mm] RECOMMENDED SET-BACK FOR C-914 GUIDE CHANNEL AT THE FRONT EDGE SEE STEP #13 1/2 in [12.7 mm] GUIDE CHANNEL EXTENDS BEYOND BACK END CP-913 GUIDE C-914 GUIDE CHANNEL PLAN VIEW (DOOR IN CLOSED POSITION) C-914 GUIDE CHANNEL CP-913 GUIDE DIMENSION A DIMENSION B DIMENSION A DIMENSION B PAGE 2

3 TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT WITH FINISHING DIMENSION DETAILS NOTE: TO ILLUSTRATE THE CROWDERFRAME INSTALLATION PROCESS, TRIM DETAILS AND DIMENSIONS ARE SHOWN. SITE TRIM DETAILS AND DIMENSIONS MUST BE VERIFIED BY THE INSTALLER AND MAY REQUIRE ADJUSTMENT OF THE DIMENSIONS THAT FOLLOW. K.N. CROWDER CANNOT BE HELD RESPONSIBLE FOR ANY FINISHING DETAILS. DETAILS ARE BASED ON A 36 in [914 mm] WIDE X 84 in [2134 mm] HIGH DOOR USING THE TYPE CC-W CROWDERFRAME POCKET DOOR KIT. 2X4 WOOD CONSTRUCTION BY OTHERS THIS IS FOR THE FINISHING OF POCKET DOOR KITS ONLY. FOR MORE DIMENSION DETAILS, PLEASE SECTION REFER TO THE VIEW STANDARD POCKET DOOR KIT DETAILS ACCORDINGLY. (COMPLETE TYPE CC-W KIT ILLUSTRATED WITH FRAMING, DRYWALL & FINISHING BY OTHERS) 3 5/8 in ([92.1 mm] ) STEEL UPRIGHTS HORIZONTAL CASING/TRIM BY OTHERS 1/2 in [12.7 mm] DRYWALL NOTE: FOR DOUBLE DOOR KITS USING THE CPD-CC-JOINER KIT, PLEASE USE THIS SECTION DETAIL FOR REFERENCE. 1/4 in [6.4 mm] SET-BACK OF TRIM BY OTHERS 3/16 in [4.8 mm] GAP CLEARANCE (ASSUMING 1 3/4 in [44.5 mm] DOOR) GUIDE SYSTEM AS REQUIRED 1 1/4 in [31.8 mm] HEIGHT OF INSIDE TRIM TO HIDE HARDWARE 1 1/4 in [31.8 mm] WIDTH OF INSIDE TRIM FOR 1 3/4 in [44.5 mm] DOOR VERTICAL CASING/TRIM TO SUIT 84 in [ mm] APPROXIMATE FINISHED OPENING HEIGHT BASED ON FINISHING AS SHOWN (BASED ON 84 in [2134 mm] HIGH DOOR) NOTE: WHEN USING THE CATCH N CLOSE IN POCKET DOOR APPLICATIONS, IT IS RECOMMENDED TO USE EDGE PULLS FOR PULLING THE DOOR OUT OF THE POCKET. PLEASE SEE BELOW FOR SOME KNC EDGE PULL OPTIONS: C-91 EDGE PULL C-61 EDGE PULL C-21 EDGE PULL PAGE 3

4 TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT WITH FINISHING DIMENSION DETAILS (CONT D) NOTE: TO ILLUSTRATE THE CROWDERFRAME INSTALLATION PROCESS, TRIM DETAILS AND DIMENSIONS ARE SHOWN. SITE TRIM DETAILS AND DIMENSIONS MUST BE VERIFIED BY THE INSTALLER AND MAY REQUIRE ADJUSTMENT OF THE DIMENSIONS THAT FOLLOW. K.N. CROWDER CANNOT BE HELD RESPONSIBLE FOR ANY FINISHING DETAILS. DETAILS ARE BASED ON A 36 in [914 mm] WIDE X 84 in [2134 mm] HIGH DOOR USING THE TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT. FOR DOUBLE DOOR KITS USING THE CPD-CC-JOINER KIT, PLEASE REFER TO THE CPD-CC-JOINER INSTRUCTION SHEET FOR A PLAN VIEW OF THE FINISHING DIMENSION DETAILS FOR DOUBLE DOOR FINISHING. PLAN VIEW SINGLE DOOR ROUGH OPENING WIDTH CALCULATION: (DOOR WIDTH X 2) + 3/8 in [9.5 mm] = RO WIDTH EXAMPLE: 36 in [914.4 mm] WIDE DOOR X 2 PLUS 3/8 in [9.5 mm] = 72 3/8 in [ mm] 3/4 in [19.1 mm] THICKNESS OF STRIKE FINISHING JAMB 34 1/16 in [865.3 mm] APPROXIMATE FINISHED OPENING WIDTH BASED ON FINISHING AS SHOWN (BASED ON 36 in [914 mm] WIDE DOOR) 1 1/4 in [31.8 mm] WIDTH OF INSIDE TRIM FOR 1 3/4 in [44.5 mm] DOOR VERTICAL CASING/TRIM BY OTHERS 37 1/16 in [941.3 mm] APPROXIMATE POCKET DEPTH BASED ON FINISHING AS SHOWN (BASED ON 36 in [914 mm] WIDE DOOR) 2 1/8 in [54.0 mm] CLEARANCE BETWEEN UPRIGHTS 1/2 in [12.7 mm] DRYWALL 4 5/8 in [117.5 mm] FINISHED THICKNESS OF WALL WITH 1/2 in DRYWALL AND THE WIDTH OF STRIKE FINISHING JAMB 1/2 in [12.7 mm] THICKNESS OF OUTSIDE POCKET TRIM 3/16 in [4.8 mm] GAP CLEARANCE (ASSUMING 1 3/4 in [44.5 mm] DOOR) 1/4 in [6.4 mm] SET-BACK OF TRIM BY OTHERS 3/4 in [19.1 mm] THICKNESS OF POCKET TRIM GUIDE SYSTEM AS REQUIRED PAGE 4

5 PARTS LIST FOR TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT LEGEND: (X) = QUANTITY OF ITEM SUPPLIED IN KITS FOR DOORS FROM 26 in [660 mm] TO 36 in [914 mm] WIDE -EXW4 (X) = QUANTITY SUPPLIED IN EXTRA WIDTH KITS FOR DOORS FROM 37 in [940 mm] TO 48 in [1219 mm] WIDE. IF NOT PRESENT, QUANTITY IS AS PER (X) CP-402 HEADER BRACKET (2) CP-403 HEADER TRACK X (LENGTH OPTIONS LISTED BELOW) FOR TYPE CC-W FOR DOORS UP TO 36 in [914 mm] WIDE: (1) PIECE X 72 in [1829 mm] FOR TYPE CC-W-EXW4 FOR DOORS UP TO 48 in [1219 mm] WIDE: (1) PIECE X 96 in [2438 mm] CP-430 DRYWALL SUPPORT X (QUANTITY AND LENGTH OPTIONS LISTED BELOW) FOR TYPE CC-W FOR DOORS UP TO 36 in [914 mm] WIDE: (2) PIECES X 35 in [889 mm] C/W PRE-PUNCHED HOLES FOR TYPE CC-W-EXW4 FOR DOORS UP TO 48 in [1219 mm] WIDE: (2) PIECES X 46 15/16 in [1192 mm] C/W PRE-PUNCHED HOLES CP-2X4 FOOT BRACKET (2) -EXW4 (3) STEEL UPRIGHT (QUANTITY AND PART NUMBER OPTIONS LISTED BELOW) FOR TYPE CC-W FOR DOORS UP TO 36 in [914 mm] WIDE X 84 in [2134 mm]/2150mm HIGH: (4) CP-807 STEEL UPRIGHT (89 15/16 in [2284 mm] LONG) FOR TYPE CC-W-EXH8 FOR DOORS UP TO 36 in [914 mm] WIDE X 96 in [2438 mm]/2455mm HIGH: (4) CP-808 STEEL UPRIGHT (101 15/16 in [2589 mm] LONG) FOR TYPE CC-W-EXW4 FOR DOORS UP TO 48 in [1219 mm] WIDE X 84 in [2134 mm]/2150mm HIGH: (6) CP-807 STEEL UPRIGHT (89 15/16 in [2284 mm] LONG) FOR TYPE CC-W-EXW4H8 FOR DOORS UP TO 48 in [1219 mm] WIDE X 96 in [2438 mm]/2455mm HIGH: (6) CP-808 STEEL UPRIGHT (101 15/16 in [2589 mm] LONG) CC-400 HANGER BODY (1) (C/W WHEELS) CC-493 TOP PLATE (2) CP-400 HANGER BODY (1) (C/W WHEELS & NO TRIGGER) CC-493 SQUARE HEAD BOLT X 1-1/2 (2) CC-493 LOCK WASHER NUT (2) NEW CC-75 OR CC-1 CATCH N CLOSE CLOSING DEVICE (2) (SEE DETAILS IN INSTRUCTION STEPS) CC-100 CATCH N CLOSE IN-TRACK STOP (2) CP-008 CATCH N CLOSE CROWDERFRAME CLIP (1) CP-400 ADJUSTMENT WRENCH (1) CC-493 NYLON SPACER (2) 1/4 -#14 X 3/4 HEX TEK SCREW (8) -EXW4 (10) 5/16 EXTERNAL TOOTH LOCK WASHER (4) -EXW4 (6) #10 X 1-1/2 SELF DRILLING SCREW (5) #10 X 1-1/4 PAN HEAD SCREW (15) #8 X 1 SELF DRILLING SCREW (6) #8 X 3/4 PAN HEAD SCREW (8) -EXW4 (10) C-99 RUBBER DOME BUMPER (1) 3/16 SPACER WASHER (12) #6 X 1 FINE THREAD DRYWALL SCREW (25) -EXW4 (37) C-914 GUIDE CHANNEL X LENGTH (1) (LENGTH = DOOR WIDTH, EXAMPLE: 36 in [914 mm] DOOR= 36 in [914 mm] GUIDE CHANNEL) CP-913 POCKET GUIDE (1) #10 X 1-3/4 FLATHEAD SCREW (2) PAGE 5

6 SITE PREPARATION: ROUGH OPENING SIZE ROUGH OPENING HEIGHT (ROH) FROM FINISHED FLOOR FOR DOORS UP TO 84 in, 7-0, 2150 mm HIGH MUST BE AT LEAST 92 1/2 in [2350 mm] ROUGH OPENING HEIGHT (ROH) FROM FINISHED FLOOR FOR DOORS UP TO 96 in, 8-0, 2455 mm (-EXH8 KITS) HIGH MUST BE AT LEAST 104 1/2 in [2654 mm] FOR DOUBLE POCKET DOOR KITS, PLEASE REFER TO THE CPD-CC-JOINER INSTALLATION INSTRUCTIONS FOR ROUGH OPENING SIZE. CHART A: SINGLE DOOR ROUGH OPENING WIDTH (ROW) DOOR WIDTH ROUGH OPENING WIDTH (ROW) CP-403 TRACK LENGTH REQUIRED 26 in (2'-2") [661 mm] 52 3/8 in [1330 mm] 52 in [1321 mm] 28 in (2'-4") [711 mm] 56 3/8 in [1432 mm] 56 in [1422 mm] 30 in (2'-6") [762 mm] 60 3/8 in [1534 mm] 60 in [1524 mm] 32 in (2'-8") [813 mm] 64 3/8 in [1635 mm] 64 in [1626 mm] 34 in (2'-10") [864 mm] 68 3/8 in [1737 mm] 68 in [1727 mm] 36 in (3'-0") [914 mm] 72 3/8 in [1838 mm] 72 in [1829 mm] 38 in (3'-2") [965 mm] 76 3/8 in [1940 mm] 76 in [1930 mm] 40 in (3'-4") [1016 mm] 80 3/8 in [2042 mm] 80 in [2032 mm] 42 in (3'-6") [1067 mm] 84 3/8 in [2143 mm] 84 in [2134 mm] 44 in (3'-8") [1118 mm] 88 3/8 in [2245 mm] 88 in [2235 mm] 46 in (3'-10") [1169 mm] 92 3/8 in [2346 mm] 92 in [2337 mm] 48 in (4'-0") [1219 mm] 96 3/8 in [2448 mm] 96 in [2438 mm] ROH ROW INSTRUCTIONS FOR TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT STEP #1: ON ONE SIDE OF OPENING, SECURE ONE CP-402 HEADER BRACKET WITH #10 X 1-1/4 PAN HEAD SCREWS (3) TO THE JAMB AT THE HEADER HEIGHT REQUIRED (SEE ILLUSTRATION FOR DETAILS). SEE CHART B FOR HEADER HEIGHT DIMENSIONS BASED ON DOOR HEIGHT. HEADER BRACKET HEIGHT (FROM FINISHED STEP #2: ON OPPOSITE SIDE OF OPENING, SECURE SECOND CP-402 HEADER BRACKET WITH #10 X 1-1/4 PAN HEAD SCREWS (1) THROUGH THE OBLONG HOLE ON THE BRACKET TO THE JAMB AT THE HEADER HEIGHT REQUIRED (SEE ILLUSTRATION FOR DETAILS). IT IS RECOMMEND TO SECURE THIS BRACKET THROUGH THE MIDDLE OF THE OBLONG HOLE TO ALLOW FOR PLUMB ADJUSTMENT WHEN INSTALLING THE TRACK IN STEPS #6 & 7. HEADER BRACKET HEIGHT DIMENSIONS SHOWN BELOW FOR THE HEADER BRACKET HEIGHT IS TAKEN FROM THE FINISHED FLOOR. IF FINISHED FLOOR WILL BE INSTALLED AFTER THE POCKET DOOR KIT, PLEASE ADD THE FLOOR THICKNESS TO THE HEADER BRACKET HEIGHT. EXAMPLE: 84 in [2134 mm] HIGH DOOR WITH 3/4 in THICK FLOOR = 88 1/4 in [2140 mm] + 3/4 in [19.1 mm] = 89 in [2261 mm] NEW HEADER HEIGHT FROM THE SUB FLOOR (BELOW THE FINISHED. NOTE: S MUST BE SHIMMED UP TO THE LEVEL OF FINISHED FLOOR. SEE STEP #9 FOR DETAILS. CHART B: HEADER BRACKET HEIGHT DOOR HEIGHT HEADER BRACKET HEIGHT MEASUREMENT FROM FINISHED FLOOR 80 in (6'-8") [2032 mm] 84 1/4 in [2140 mm] 82 in (6'-10") [2083 mm] 86 1/4 in [2191 mm] 84 in (7'-0") [2134 mm] 88 1/4 in [2242 mm] mm 88 7/8 in [2257 mm] 92 in (7'-8") [2337 mm] 96 1/4 in [2445 mm] 94 in (7'-10") [2388 mm] 98 1/4 in [2496 mm] 96 in (8'-0") [2438 mm] 100 1/4 in [2546 mm] mm 100 7/8 in [2562 mm] STEP #3: CUT CP-403 ALUMINUM HEADER TO CORRECT SIZE IF REQUIRED. LENGTH IS EQUAL TO 2 X DOOR WIDTH. SEE COLUMN CP-403 TRACK LENGTH REQUIRED IN CHART A FOR LENGTHS BASED ON DOOR WIDTHS. {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEPS #3 & CPD-1 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} HEADER BRACKET HEIGHT (FROM FINISHED PAGE 6

7 STEP #4: ASSEMBLE THE CC-493 & CP-493 CATCH N CLOSE HANGERS AS SHOWN BELOW: FIG. 1 - THREAD CC-493 LOCK WASHER NUT ONTO CC-493 SQUARE HEAD BOLT X 1-1/2 WITH LOCK WASHER FACING BOLT HEAD. SLIDE CC-493 NYLON WASHER ONTO BOLT AND REST AGAINST LOCK WASHER NUT. (2 X REQUIRED) NOTE: NYLON WASHER MUST BE INSTALLED TO PREVENT DAMAGE TO CATCH N CLOSE CLOSING DEVICES. FIG. 2 - THREAD ASSEMBLY FROM FIG. 1 INTO CC-400 HANGER BODY FROM THE UNDERSIDE (SIDE OPPOSITE THE TRIGGER). FIG. 3 - COMPLETE CC-493 HANGER ASSEMBLY (1 X REQUIRED). FIG. 4 - THREAD ASSEMBLY FROM FIG. 1 INTO CP-400 HANGER BODY FROM THE UNDERSIDE (SIDE WITH SLOPED FACES). FIG. 5 - COMPLETE CP-493 HANGER ASSEMBLY (1 X REQUIRED). STEP #6: PLACE CP-403 HEADER TRACK COMPLETE WITH HANGERS AND STOPS ONTO THE TWO CP-402 HEADER BRACKETS PREVIOUSLY PLACED IN STEPS #1 & 2. SEE ILLUSTRATIONS BELOW FOR DETAILS. NOTE: ENSURE THE POCKET END OF THE TRACK IS PLACED ON THE POCKET END JAMB AND THE OPENING END OF THE TRACK IS PLACED ON THE OPENING END RESPECTIVELY. IF HANGERS ARE INCORRECTLY ORIENTATED CATCH N CLOSE WILL NOT WORK PROPERLY. THE TOP OF THE HEADER TRACK SHOULD SIT FLUSH WITH THE TOP OF THE HEADER BRACKETS. T FIG. 1 FIG. 2 TRIGGER HEADER BRACKET HEIGHT (FROM FINISHED FIG. 4 HEADER BRACKET HEIGHT (FROM FINISHED SLOPED FACE HEADER BRACKET HEADER BRACKET HEIGHT (FROM HEIGHT FINISHED (FROM FINISHED FIG. 3 (CC-493 HANGER) CHALK LINE FIG. 5 (CP-493 HANGER) CHALK LINE STEP #7: CHECK HEADER TRACK FOR LEVEL AND ADJUST WITH HEADER BRACKET THAT HAS ONE SCREW IN THE OBLONG HOLE UNTIL TRACK LEVEL IS ACHIEVED. SECURE THIS HEADER BRACKET WITH #10 X 1-1/4 PAN HEAD SCREWS (2) ON THE TWO OUTSIDE HOLES AS SHOWN BELOW. STEP #5: ON THE DOOR OPENING END OF TRACK, SLIDE THE CP-008 CLIP INTO THE UPPER TRACK SECTION IN THE DIRECTION AS SHOWN BELOW, SLIDE THE ONE CC-493 HANGER ASSEMBLY (FIG. 3 FROM STEP #4) AND ONE CP-493 HANGER ASSEMBLY (FIG. 5 FROM STEP #4) INTO THE TRACK AS SHOWN BELOW. NOTE: ONLY THE CC-493 HANGER IS EQUIPPED WITH A CATCH N CLOSE TRIGGER. WHEN INSTALLING, * CP-008 CLIP DIRECTION TRIGGER LOCATION NO TRIGGER LOCATION BUMPER LOCATIONS ILLUSTRATIONS RETRACTED SIDE (TO THE LEFT) SHOWS THE CORRECT POSITIONING OF THE CP-008 CLIP & STOPS IN THE TRACK. CC-493 HANGER (WITH TRIGGER) ACTIVATED SIDE RETRACTED SIDE (DOOR IN OPENED POSITION) THE TRIGGER MUST BE ORIENTED AS SHOWN IN THE ILLUSTRATION BELOW AT THE DOOR OPENING END OF THE TRACK. THE TRIGGER MUST BE * CLOSEST TO THE DOOR OPENING END OF THE TRACK. THE CP-493 HANGER DOES NOT HAVE A TRIGGER BUT IT MUST BE INSTALLED AT THE POCKET END OF THE TRACK. INSERT THE CC-100 CATCH N CLOSE IN-TRACK STOPS AT EACH END AFTER THE HANGERS HAVE BEEN PLACED INTO THE TRACK. NOTE: LEAVE THE STOP SCREWS LOOSE TO ALLOW THE STOPS TO SLIDE FREELY WITHIN THE TRACK. THE RUBBER BUMPERS OF EACH STOP SHOULD FACE INWARD (TOWARD THE MIDDLE OF THE TRACK ). DOOR OPENING END OF TRACK * POCKET END OF TRACK 7 in [177.8 mm] CC-493 HANGER (WITH TRIGGER) ACTIVATED SIDE CP-493 HANGER (WITHOUT TRIGGER) NEW CP-008 CLIP STEP #8: SECURE HEADER TRACK TO HEADER BRACKETS WITH 1/4 -#14 X 3/4 HEX TEX SCREWS (4) AS SHOWN BELOW. TWO SCREWS REQUIRED PER HEADER BRACKET. 7 in [177.8 mm] FRONT EDGE 7 in [177.8 mm] MARK CP-493 HANGER (WITHOUT TRIGGER)!!ATTENTION!! NEW CP-008 CLIP {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEPS #CPD-2 & CPD-3 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} ACTIV CC SEE R PREVIOUS MARKED CP-00 (DOOR IN A PRODUCT OPENED POSITION) OF K.N. CROWDER MFG. INC. PAGE 7

8 JAMB AT BACK OF POCKET STEP #9: USE A AGAINST THE BOTTOM STUDS OF THE WALL TO MARK THE LINES OF THE OPENING ON BOTH SIDES. LOCATE AND SECURE THE CP-2X4 FOOT BRACKETS (2) OR (3) FOR EXTRA WIDTH KITS AS PER THE LOCATION CHART C LISTED BELOW. SECURE THE S WITH #8 X 3/4 PAN HEAD SCREWS (2 PER ). NOTE: S HAVE A FRONT EDGE AND THIS EDGE SHOULD FACE THE OPENING AS SHOWN IN THE ILLUSTRATIONS BELOW. S ARE TO BE MOUNTED ON FINISHED FLOOR. IF FINISHED FLOOR IS NOT INSTALLED, PLEASE SHIM S THE THICKNESS OF THE FINISHED FLOOR. LOCATION DIMENSIONS ARE BASED ON STANDARD SET-UP AND WILL ACCOMMODATE THE FINISHING AS SHOWN ON PAGES 3 & 4 OF THIS INSTRUCTION SHEET. {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEP #9 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} {IF USING CP-TK-2X4 POCKET TRIM KIT, PLEASE REFER TO STEP #TK-1 IN THE CP-TK-2X4 POCKET TRIM KIT INSTRUCTION SHEET BEFORE PROCEEDING} CHART C: LOCATION DIMENSIONS A, B, C DOOR WIDTH DIMENSION A DIMENSION B DIMENSION C 26 in (2'-2") [661 mm] 26 3/4 in [680 mm] 13 1/2 in [343 mm] in (2'-4") [711 mm] 28 3/4 in [730 mm] 14 1/2 in [368 mm] in (2'-6") [762 mm] 30 3/4 in [781 mm] 16 1/2 in [419 mm] in (2'-8") [813 mm] 32 3/4 in [832 mm] 16 1/2 in [419 mm] in (2'-10") [864 mm] 34 3/4 in [883 mm] 18 1/2 in [470 mm] in (3'-0") [914 mm] 36 3/4 in [934 mm] 20 1/2 in [521 mm] ---- HEADER BRACKET HEIGHT (FROM FINISHED BELOW APPLY TO -EXW4 (EXTRA WIDTH) CROWDERFRAME POCKET DOOR KITS 38 in (3'-2") [965 mm] 38 3/4 in [984 mm] 25 1/2 in [648 mm] 12 1/2 in [318 mm] 40 in (3'-4") [1016 mm] 40 3/4 in [1035 mm] 27 1/2 in [699 mm] 14 1/2 in [368 mm] 42 in (3'-6") [1067 mm] 42 3/4 in [1086 mm] 28 1/2 in [724 mm] 14 1/2 in [368 mm] 44 in (3'-8") [1118 mm] 44 3/4 in [1137 mm] 30 1/2 in [775 mm] 16 1/2 in [419 mm] 46 in (3'-10") [1169 mm] 46 3/4 in [1188 mm] 31 1/2 in [800 mm] 16 1/2 in [419 mm] 48 in (4'-0") [1219 mm] 48 3/4 in [1238 mm] 32 1/2 in [826 mm] 16 1/2 in [419 mm] HEADER BRACKET HEIGHT (FROM FINISHED CHALK LINE MOU HALF UP T JAMB RO STD PLAN VIEW (FOR DOORS 26 in [660 mm] TO 36 in [914 mm] WIDE) OPENING END POCKET END FRONT END OF IS IDENTIFIED WITH 4 HOLES ALONG FRONT EDGE -EXW4 (EXTRA WIDTH) PLAN VIEW (FOR DOORS 37 in [940 mm] TO 48 in [1219 mm] WIDE) OPENING END POCKET END FRONT END OF IS IDENTIFIED WITH 4 HOLES ALONG FRONT EDGE DIMENSION A DIMENSION B DIMENSION A DIMENSION B DIMENSION C STEP #10: PLACE CP-913 GUIDE (1) ON CLOSEST TO THE OPENING END AND SECURE WITH #10 X 1-3/4 FLATHEAD SCREWS (2). NOTE: ENSURE THE ARROW ID ON THE CP-913 BASE IS FACING TOWARDS THE OPENING AS SHOWN BELOW. {IF USING CP-TK-2X4 POCKET TRIM KIT, PLEASE REFER TO STEP #TK-2 IN THE CP-TK-2X4 POCKET TRIM KIT INSTRUCTION SHEET BEFORE PROCEEDING} OPENING END POCKET END 1/2 in [12.7 SET BA REQUIR 1 in [25.4 mm] WIDE RECESSED IN DOOR BOTTOM OF DOOR ARROW ID ON CP-913 GUIDE TO POINT TOWARDS OPENING DIMENSION A 29/32 in [22.9 mm] HIGH RECESSED IN DOOR BACK EDGE OPENING END POCKET END PAGE 8 1/2 in [12.7 mm] SET BACK REQUIRED

9 HEADER BRACKET HEIGHT (FROM FINISHED STEP #11: POSITION STEEL UPRIGHTS (4) OR (6) FOR EXTRA WIDTH KITS, ON FOOT BRACKETS WITH LARGE OVAL CLEARANCE HOLES FACING OUT. THE UPRIGHTS ARE PUNCHED SYMMETRICALLY THEREFORE EITHER END CAN BE UP (OR DOWN). NOTE: THE ROLLED SEAM ON THE SIDE WALL OF THE UPRIGHT SHOULD FACE THE BACK OF THE POCKET - OTHERWISE IT WILL BE DIFFICULT TO SCREW OPENING TRIM TO THE UPRIGHT. STEP #13: PREPARE C-914 GUIDE CHANNEL SLOT IN THE BOTTOM OF THE DOOR 1 in [25.4 mm] WIDE IN CENTER, AND 29/32 in [23 mm] DEEP AND SET BACK 1/2 in [12.7 mm] FROM THE FRONT EDGE OF THE DOOR. IT IS RECOMMENDED TO MAKE THE SLOT AS ACCURATE AS POSSIBLE FOR SECURE FIT AND NEAT APPEARANCE. SEE BELOW: 1/2 in [12.7 mm] SET BACK REQUIRED 1 in [25.4 mm] WIDE RECESSED IN DOOR BOTTOM OF DOOR FRONT EDGE 29/32 in [22.9 mm] HIGH RECESSED IN DOOR BACK EDGE STEP #12: PLUMB UPRIGHTS VERTICALLY AND SECURE TO CP-403 HEADER TRACK WITH 1/4 -#14 X 3/4 HEX TEX SCREWS AND 5/16 EXTERNAL TOOTH LOCK WASHER (1 OF EACH REQUIRED FOR EACH UPRIGHT). NOTE: IMPACT DRIVER IS IDEAL FOR THIS STEP OR PRE-DRILL WITH 9/64 in DIAMETER DRILL BIT IF DESIRED. SCREW AND HOLE IN UPRIGHT SHOULD LINE UP WITH TOP GROOVE IN CP-403 HEADER TRACK AS SHOWN BELOW. CHALK LINE SCREW INTO TOP GROOVE OF CP-403 HEADER TRACK (AS SHOWN) STEP #14: LOCATE CENTER OF U SLOT (DASH LINE SHOWN BELOW) ON CC-493 TOP PLATE MINIMUM 4 1/4 in [108.0 mm] FROM EACH EDGE. MARK SCREW HOLE LOCATIONS AND PRE-DRILL 1/8 in [3.2 mm] DIAMETER HOLES AT LEAST 1 1/2 in [38.1 mm] DEEP. MOUNT CC-493 TOP PLATES ON DOOR AND SECURE WITH #10 X 1-1/4 PAN HEAD SCREWS (4 PER TOP PLATE). SEE ILLUSTRATION BELOW. NOTE: IT IS RECOMMENDED TO LOCATE THE TOP PLATES AS CLOSE TO THE DIMENSIONS SHOWN BELOW ESPECIALLY FOR NARROW DOORS. IF THE TOP PLATES ARE LOCATED FURTHER AWAY FROM THE EDGE, IT MAY BE PROBLEMATIC WHEN INSTALLING THE CATCH N CLOSE CLOSING DEVICES AND FOR THE COMPLETE SYSTEM TO OPEN AND CLOSE AS REQUIRED. CENTER OF SLOT CENTER OF SLOT MINIMUM 4 1/4 in [108 mm] MINIMUM 4 1/4 in [108 mm] STEP #15: CUT C-914 ALUMINUM GUIDE CHANNEL TO CORRECT LENGTH AS REQUIRED. DRILL HOLES IN C-914 GUIDE CHANNEL AND PRE-DRILL HOLES IN DOOR. LOCATE C-914 GUIDE CHANNEL IN SLOT AND SCREW CHANNEL INTO PLACE WITH #8 X 3/4 PAN HEAD SCREWS (4 SCREWS ARE PROVIDED IN KIT). FRONT EDGE GUIDE CHANNEL SHOULD PROTRUDE FROM BACK EDGE BY 1/2 in [12.7 mm] BACK EDGE PAGE 9

10 STEP #16: RAISE THE DOOR AND POSITION OVER THE GUIDE AND UNDER THE HANGERS IN THE TRACK. LIFT THE DOOR UP AND ENGAGE TOP PLATE SLOTS WITH THE CC-493 SQUARE HEAD BOLTS. ADJUST DOOR HEIGHT AND PLUMB BY DISENGAGING AND USING THE CP-400 ADJUSTMENT WRENCH. SEE ILLUSTRATIONS BELOW. NOTE: THE BACK HANGER MAY HAVE TO BE ENGAGED FIRST, THEN PLACE DOOR ON GUIDE AND SLIDE INTO POCKET (BETWEEN UPRIGHTS) AND THEN ENGAGE FRONT HANGER ACCORDINGLY. STEP #18: AFTER THE DOOR HAS BEEN INSTALLED, POSITION DOOR APPROXIMATELY 5-10 AWAY FROM THE FINAL POSITION AT ONE END (USING THE LEFT SIDE AS AN EXAMPLE TO SHOW THIS STEP). PUSH THE LOOSE LEFT SIDE CC-100 STOP (INSTALLED IN STEP #4) AGAINST THE HANGER BODY AS SHOWN BELOW: STEP #19: WITH THE CC-100 STOP LOOSE, SLIDE THE DOOR TO THE LEFT OF THE FINAL/DESIRED POSITION OF THE DOOR AS SHOWN BELOW. NOTE: ENSURE THAT STRIKE AND TRIM THICKNESS ARE TAKEN INTO CONSIDERATION FOR WHERE THE DOOR WILL BE IN THE FINAL POSITION. SEE PAGES 3 & 4 OF THIS INSTRUCTION SHEET FOR FINISHING. STEP #20: ONCE THE FINAL POSITION IS ACHIEVED, SLIDE THE DOOR AWAY FROM THE CC-100 STOP. LOCK THE STOP IN POSITION BY TIGHTENING THE TWO CAP SCREWS ON THE STOP WITH 3/16 ALLEN KEY (CC-100 IS SECURED BY FRICTION FIT). STEP #21: REPEAT STEPS #18 THRU #20 FOR OPPOSITE SIDE. NOTE: RE-CHECK FINAL DOOR POSITIONS AGAINST THE SECURED CC-100 STOPS BEFORE PROCEEDING TO STEP #22. RE-ADJUST IF REQUIRED. NOTE: ENSURE THAT STRIKE AND TRIM THICKNESS ARE TAKEN INTO CONSIDERATION FOR WHERE THE DOOR WILL BE IN THE FINAL POSITION. SEE PAGES 3 & 4 OF THIS INSTRUCTION SHEET FOR FINISHING. STEP #22: ON THE POCKET END FRAMING JAMB, MARK THE HALFWAY POINT FROM THE FLOOR TO THE UNDER SIDE OF THE TRACK. PUSH THE DOOR INTO THE OPENED POSITION (CLOSEST TO THE POCKET JAMB) AND MEASURE THE DISTANCE FROM THE BACK EDGE OF THE DOOR TO THE JAMB. ASSEMBLE A #10 X 1-1/4 PAN HEAD SCREW (1) WITH THE C-99 RUBBER DOME BUMPER (1) AND 3/16 SPACER WASHERS (QUANTITIES ARE AS REQUIRED TO FIT IN THE GAP PREVIOUSLY MEASURED) SECURE THIS ASSEMBLY TO THE POCKET JAMB TO ACT AS A SECONDARY STOP FOR THE DOOR IN THE OPENED POSITION.. JAMB AT BACK OF POCKET STEP #17: LOCK ADJUSTMENT BY TIGHTENING CC-493 LOCK WASHER NUT AGAINST CC-493 TOP PLATE WITH CP-400 ADJUSTMENT WRENCH. MOUNT HALFWAY UP THE JAMB PAGE 10

11 STEP #23: BEFORE INSTALLING THE CATCH N CLOSE DEVICE, PLEASE ENSURE IT IS IN THE RETRACTED POSITION. IF IT IS NOT IN THIS POSITION, SLIDE IT DOWN UNTIL IT LOCKS INTO THIS POSITION AS SHOWN BELOW. NOTE: THIS WILL REQUIRE SIGNIFICANT FINGER PRESSURE. RETRACTED POSITION ID END #A IMPORTANT CATCH N CLOSE CLOSING DEVICE NOTES: IF THE DOORS ARE 75LBS OR LESS, PLEASE ENSURE THE CC-75 CATCH N CLOSE CLOSING DEVICE IS BEING USED. STEP #26: THE DOOR POCKET END CATCH N CLOSE CLOSING DEVICE WILL BE INSTALLED USING THE CP-008 CATCH N CLOSE CROWDERFRAME CLIP. WITH THE DOOR IN THE FULLY OPENED POSITION (DOOR IS IN POCKET AREA WITH THE CP-493 HANGER HITTING THE CC-100 STOP THAT WAS PREVIOUSLY SECURED IN STEPS #18-20), MEASURE AND MARK 7 CCin [177.8 mm] FROM THE FRONT EDGE OF THE DOOR BACK INTO THE POCKET AREA. IDEALLY FIRST MARK THE UNDERSIDE OF THE RETRACTED TRACK SIDE WHERE THE FRONT EDGE OF THE DOOR IS POSITIONED. THEN MEASURE AND MARK THE 7 in [177.8 mm] LOCATION TO THE UNDERSIDE OF THE TRACK AS WELL. MOVE THE DOOR OUT OF THE POCKET (INTO CC-493 H THE CLOSED POSITION) AND MARK THE INSIDE OF THE TRACK IN RETRACTED SIDE ORDER TO LOCATE THE CP-008 CLIP IN THE FOLLOWING STEPS. SEE (DOOR IN OPENED P ILLUSTRATION BELOW FOR ASSISTANCE. FINAL STOP POSITION IN OPENED POSITION IF THE DOORS ARE MINIMUM 75LBS UP TO 150LBS, PLEASE ENSURE THE CC-1 CATCH N CLOSE CLOSING DEVICE IS BEING USED. STEP #24: AT THE DOOR OPENING END OF THE TRACK (CLOSEST TO THE STRIKE JAMB, WHERE THE DOOR WILL BE IN THE CLOSED POSITION) PLACE THE CATCH N CLOSE CLOSING DEVICE INTO THE TRACK WITH THE SOLID END (ID END #A SHOWN ABOVE) RESTING AGAINST THE UPPER BODY ON THE CC-100 STOP (ABOVE THE BUMPER) INSTALLED PREVIOUSLY. WHEN THE CATCH N CLOSE CLOSING DEVICE IS RESTING TIGHT AGAINST THE UPPER BODY OF THE CC-100 STOP, IT IS IN THE CORRECT POSITION AND WILL CLOSE THE DOOR TO THE DESIRED POSITION. SEE ILLUSTRATION BELOW: MARK THIS (DOOR IN OPENED POS LOCATION FRONT EDGE DOOR OPENING END ID END #A DOOR POCKET END STEP #27: SLIDE THE DOOR OUT OF THE WAY INTO THE FULLY CLOSED POSITION (DOOR IS OPENING AREA ENGAGED WITH THE CATCH N CLOSE DEVICE PREVIOUSLY INSTALLED IN STEPS #24 & 25). ONCE THE DOOR IS IN THIS POSITION, ENSURE THE CP-008 CLIP IS POSITIONED IN THE POCKET AREA AS ILLUSTRATED BELOW (SLIDE IN TRACK AS REQUIRED), THEN PLACE THE SECOND CATCH N CLOSE CLOSING INTO THE TRACK ABOVE THE CP-493 HANGER WITH ID END #A FACING THE BACK OF THE POCKET AND DEVICE IS IN THE RETRACTED POSITION. SEE ILLUSTRATIONS BELOW FOR ASSISTANCE. FINAL STOP POSITION IN OPENED POSITION DOOR OPENING END FRAMING JAMB (STRIKE JAMB END) MEASURE AND MARK 7 in [177.8 mm] FROM THE FRONT EDGE END VIEW ID END #A SIDE VIEW (TRACK SHOWN WITH CUTOUT) RETRACTED POSITION PREVIOUSLY MARKED STEP #25: SECURE CATCH N CLOSE CLOSING DEVICE TO TRACK WITH #10 X 1-1/2 SELF DRILLING SCREWS (2). NOTE: DO NOT USE IMPACT DRIVER TO SECURE CATCH N CLOSE CLOSING DEVICES TO THE TRACK. DO NOT OVERTIGHTEN SCREWS. TO EASE INSTALLATION, IT IS RECOMMENDED TO PRE-DRILL TRACK WITH 5/32 in DRILL BIT. IT IS RECOMMENDED TO SECURE THE FIRST SCREW (CLOSEST TO THE CC-100 STOP), TEST SYSTEM BY SLIDING THE DOOR TO ACTIVATE THE CATCH N CLOSE. IF IT IS IN THE CORRECT POSITION, SECURE WITH SECOND SCREW. EDGE 7 in [177.8 mm] REMOVE ANY DRILL FILLINGS FROM INSIDE THE TRACK AS THIS WILL N OPENED POSITION MARK AFFECT THE OPERATION OF THE SLIDING DOOR SYSTEM. FINAL STO IN OPENED RETRACTED POSITION ID END #A CP-008 CLIP CP-007 CLIP RE SECURE CP-007 CLIP CP-007 CLIP SECURE SECURE PAGE 11

12 NEW CP-008 CLIP CC-493 HANGER (WITH TRIGGER) RETRACTED SIDE NEW CP-008 CLIP STEP #28: SLIDE THE CP-008 CLIP IN THE TRACK TO POSITION IT SO THAT THE SEE RIGHT BACK END OF THE CP-008 CLIP LINES UP WITH THE 7 in [177.8 mm] MARK MADE IN STEP # 26. LOOSELY SECURE THE CP-008 CLIP WITH #10 X 1-1/2 SELF DRILLING SCREW (1) THROUGH THE MIDDLE CP-493 OF THE HANGER OBLONG (WITHOUT TRIGGER) HOLE IN ORDER TO ALLOW FOR ADJUSTMENT PREVIOUSLY ACTIVATED SIDE WHEN TESTING IN THE NEXT STEP. SEE ILLUSTRATIONS MARKED BELOW FOR ASSISTANCE. PREVIOUSLY MARKED NEW CP-008 CLIP MINIMUM 4 1/4 in [108.0 mm] TO CENTER OF HANGER BOLT (DOOR IN CLOSED POSITION) SUPPORT. TWO EQUAL CP-493 HANGER LENGTH (WITHOUT PIECES TRIGGER) ARE REQUIRED FOR RETRACTED SIDE CC-493 HANGER (WITH TRIGGER) INSTALLATION. NEW CP-008 CLIP SEE RIGHT (DOOR IN CLOSED POSITION) STEP #31: MEASURE AND CUT CP-430 DRYWALL SUPPORTS IF REQUIRED TO FIT IN OPENING BETWEEN HEADER BRACKET AND FIRST UPRIGHT. IF PRE-PUNCHED HOLES ARE CUT OFF, RE-DRILL WITH 11/64 in DRILL BIT FOR A TOTAL OF 3 HOLES PER PIECE OF CP-430 DRYWALL {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEP #CPD-4 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} MINIMUM 4 1/4 in [108.0 mm] TO CENTER OF HANGER BOLT FRONT EDGE 7 in [177.8 mm] MARK FRONT EDGE 7 in [177.8 mm] MARK CP-008 CLIP PREVIOUSLY MARKED CP-008 CLIP STEP #32: SNAP THE CP-430 DRYWALL SUPPORTS ONTO THE CP-403 HEADER TRACK AS SHOWN BELOW WITH THE STEP IN THE DRYWALL SUPPORT FACING DOWN TOWARDS THE FLOOR. ONCE SNAPPED ON, SECURE WITH #8 X 1 SELF DRILLING SCREWS (6, 3 PER SIDE). {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEP #CPD-5 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} STEP #29: CAREFULLY SLIDE THE DOOR BACK INTO THE FULLY PREVIOUSLY OPENED POSITION (DOOR IS POSITIONED IN THE POCKET ACCORDINGLY) MARKED WHILE ENSURING THE FRONT CATCH N CLOSE EDGE CLOSING DEVICE INSTALLED IN STEP #28 ENGAGES WITH THE 7 in CC-493 [177.8 mm] HANGER AT THE FRONT END MARK OF THE DOOR. ONCE IN THE FULLY OPENED POSITION, CHECK TO ENSURE THE CATCH N CLOSE IS HOLDING THE DOOR IN ITS FINAL POSITION. IF NOT, ADJUST BY PUSHING THE CATCH N CLOSE WITHIN THE TRACK (THE AMOUNT SECUREOF PLAY AVAILABLE IS DETERMINED BY THE OBLONG HOLE ON THE CP-008 CLIP. THE CC-100 STOP CP-008 IN THE CLIP POCKET MAY NEED TO BE ADJUSTED ACCORDINGLY. NOTE: ENSURE THAT TRIM THICKNESS FRONT SECURE EDGE IS TAKEN INTO CONSIDERATION FOR 7 in [177.8 mm] WHERE THE DOOR WILL BE IN THE FINAL POSITION. SEE MARK PAGES 3 & 4 OF THIS INSTRUCTION SHEET FOR FINISHING. ONCE THE DOOR IS IN ITS FINAL POSITION, SECURE THE CATCH N CLOSE CLOSING DEVICE WITH #10 X 1-1/2 SELF-DRILLING SCREW (1) ON THE END OPPOSITE THE CP-008 CLIP. THIS SHOULD BE WITHIN THE DOOR OPENING END. SECURE CP-008 CLIP SECURE SECURE STEP #30: TEST THE OPENING AND CLOSING OF THE DOOR TO ENSURE THE CATCH N CLOSE IS POSITIONING THE DOOR IN THE DESIRED POSITIONS. SLIDE THE DOOR TO THE FULLY CLOSED POSITION AND SECURE THE CP-008 CLIP FULLY BY TIGHTENING THE SCREW IN THE OBLONG HOLE AND SECURE WITH ONE MORE #10 X 1-1/2 SELF DRILLING SCREW (1). SECURE SECURE STEP #33: FINISH PROJECT WITH FINISHING REQUIREMENTS SUCH AS DRYWALL, TRIM, DOOR JAMBS, ETC (ALL BY OTHERS). REFER TO PAGE 3 & 4 FOR FINISHING DETAILS. NOTE: IT IS RECOMMENDED TO MAKE ONE SIDE OF THE TRIM EASILY REMOVABLE FOR FUTURE ACCESS FOR MAINTENANCE PURPOSES. IMPORTANT DRYWALL INSTALLATION NOTES: USE 1 in [25.4 mm] LONG DRYWALL SCREWS ONLY (PROVIDED) WHEN SECURING DRYWALL TO UPRIGHTS. LONGER SCREWS WILL PENETRATE INSIDE FACE OF STEEL UPRIGHT AND DAMAGE DOOR. FASTEN DRYWALL TO BOTTOM OF STEEL UPRIGHTS WORKING UP TO THE TOP. PAGE 12

13 TROUBLESHOOTING: ISSUE: DOOR IS NOT ENGAGING THE CLOSING DEVICE. SOLUTION: A) ENSURE HANGERS ARE CORRECTLY ORIENTED. SEE STEPS #4 & 5. B) ENSURE THE CATCH N CLOSE IS IN THE RETRACTED POSITION PRIOR TO SLIDING THE DOOR CLOSED/OPEN. SEE STEP #23. ISSUE: CHATTER/NOISE WHEN DOOR IS SLIDING. SOLUTION: ENSURE THERE ARE NO ALUMINUM SHAVINGS WITHIN THE TRACK. SHAVINGS CAN BECOME EMBEDDED IN NYLON TIRES AND CAUSE NOISY OPERATION. ISSUE: REPLACING THE CATCH N CLOSE DEVICE. SOLUTION: THE CATCH N CLOSE TRACK AND HARDWARE SYSTEM HAS BEEN DESIGNED FOR EASY INSTALLATION. SIMPLY REMOVE THE TWO SCREWS THAT HOLD THE CATCH N CLOSE IN PLACE AND REPLACE THE DEVICE WITH A NEW ONE IF FAILURE OCCURS. ISSUE: REPLACING CATCH N CLOSE DEVICE INSTALLED WITH CP-008 CLIP. (ONLY APPLIES TO KITS FOR DOORS 26 in [660 mm] TO 48 in [1219 mm] WIDE) SOLUTION: IN THE CASE OF THE POCKET END CATCH N CLOSE, IF THE CP-008 CLIP IS USED, IT IS DESIGNED TO ALLOW YOU TO SWITCH THE CATCH N CLOSE WITHOUT NEEDING TO CUT A HOLE IN THE WALL OR TAKING THE SYSTEM DOWN. REMOVE THE FINISHING TRIM FROM ONE SIDE OF THE OPENING, DISENGAGE THE DOOR FROM THE HANGERS AND REMOVE THE DOOR. REMOVE THE FIRST SCREW VISIBLE IN THE OPENING ON THIS CATCH N CLOSE CLOSING DEVICE, SIMPLY SLIDE THE DEVICE OUT FROM THE CP-008 CLIP AND REPLACE ACCORDINGLY. REASSEMBLE POCKET DOOR AND TRIM AFTERWARDS. OPTIONAL PRODUCTS: PLEASE VISIT OUR WEBSITE FOR OTHER OPTIONAL PRODUCT SUCH AS DOOR LOCKS & PULLS AND MORE. NOTES: PAGE 13

14 HOW IT ALL COMES TOGETHER (BASED ON KIT FOR DOORS 26 in [660 mm] TO 48 in [1219 mm] WIDE) CC-493 EASY CONNECT CATCH N CLOSE HANGER CATCH N CLOSE CLOSING DEVICES NEW CP-008 CATCH N CLOSE CROWDERFRAME CLIP (1) CP-493 EASY CONNECT POCKET HANGER SECURING STEEL UPRIGHTS HEADER BRACKET & CP-403 HEADER TRACK CP-402 HEADER BRACKETS CC-100 CATCH N CLOSE IN-TRACK STOPS JAMB AT BACK OF POCKET MOUNT HALFWAY UP THE JAMB C-99 RUBBER DOME BUMPER & SPACER WASHERS OPENING END POCKET END 1/2 in [12.7 mm] SET BACK REQUIRED, STEEL UPRIGHTS & CP-913 GUIDE 1 in [25.4 mm] WIDE RECESSED IN DOOR BOTTOM OF DOOR FRONT EDGE FRONT OF DO CP-2X4 FOOT BRACKETS ARROW ID ON CP-913 GUIDE TO POINT TOWARDS OPENING DIMENSION A 29/32 in [22.9 mm] HIGH RECESSED IN DOOR BACK EDGE GUIDE CHANNEL SHOULD PROTRUDE FROM BACK EDGE BY 1/2 in [12.7 mm] ROH ROW BACK EDGE JAMB AT BACK OF POCKET C-914 GUIDE CHANNEL RECESSED IN BOTTOM MOUNT HALFWAY UP THE JAMB SNAP AND SECURE CP-430 DRYWALL SUPPORTS PAGE 14