Reliability is a beautiful thing TM MODULAR CRESCENT CUBER KMD-700MAH KMD-700MWH KMD-700MRH PARTS LIST

Transcription

1 Reliability is a beautiful thing TM MODULAR CRESCENT CUBER KMD-700MAH KMD-700MWH KMD-700MRH S LIST ITEM #: ISSUED: MAY 29, 2003 REVISED: JUNE 30, 2003

2 KMD-700MAH MAY, 2003 KMD-700MWH MAY, 2003 KMD-700MRH MAY,

3 ABBREVIATIONS ALUMINUM AL = Aluminum COPPER CU = Copper PLASTIC ABS = Acrylonitritrile -butadiene - styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrafluoroethylene = Teflon PUR = Polyurethane PVC = Polyvinyl chloride RUBBER VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin STEEL G.S = Galvanized steel S.S = Stainless steel PS = Plated steel PAS = Primed steel Ex.1 K-0 AUXILIARY CODE (Note) - = Part deleted. x = Part deleted and replaced "K" is the tenth in alphabetical order with "I" by "o" (interchangeable) skipped. So, "K" indicates "2000". part. Ex.2 L-0 o = New part for "x" in the "L" is the next in alphabetical same auxiliary code. order. So, "L" indicates "2001". Ex.3 L-1 Each time a part is changed non-interchangeably in a year, this number advances. 3

4 KMD-700MAH A. ICE CUBER ASSEMBLY E a D D a 13 C C1 12 B 14a a 17 17a

5 MODEL: KMD-700MAH TITLE: A. ICE CUBER ASSEMBLY REQUIRED B REFRIGERATION CIRCUIT - 1A0799A01 1 C WATER CIRCUIT - 1A0800A01 1 C1 TRUSS HEAD SCREW 4X8, SS 7C D CONTROL BOX ASSEMBLY - 2A2818A01 1 D1 T2 SCREW 4X8 7P E LABEL LOCATION - 2A2819A EVAPORATOR CASE - 1A0790G CONTROL BOX COVER GS 3A2687G01 1 2a T2 SCREW 4X8 7P JUNCTION BOX COVER GS a T2 SCREW 4X8 7P BIN CONTROL SWITCH GUIDE - 3A THUMBSCREW G SWITCH COVER - 3A INSULATION SWITCH - 4A SQUARE WASHER SCREW GROUNDING BUSHING WIRE SADDLE - 4A BUSHING SIDE PANEL (R) SS 2A2800G a TRUSS HEAD SCREW 4X8, SS 7C TOP PANEL SS 2A FRONT PANEL SS 2A a TRUSS HEAD SCREW 4X10, SS 7C

6 MODEL: KMD-700MAH TITLE: A. ICE CUBER ASSEMBLY REQUIRED 17 LOUVER A - 1A a PUSH RETAINER - 4A AIR FILTER A - 2A2062G FRONT INSULATION - 3A2722G THUMBSCREW G TOP INSULATION - 3A2723G BUSHING T2 SCREW 4X10 7P

7 KMD-700MWH A. ICE CUBER ASSEMBLY a 10 3a E 17 17a D D C C1 12 B 14a a

8 MODEL: KMD-700MWH TITLE: A. ICE CUBER ASSEMBLY REQUIRED B REFRIGERATION CIRCUIT - 1A0815A01 1 C WATER CIRCUIT - 1A0800A01 1 C1 TRUSS HEAD SCREW 4X8, SS 7C D CONTROL BOX ASSEMBLY - 2A2818A01 1 D1 T2 SCREW 4X8 7P E LABEL LOCATION - 2A2839A EVAPORATOR CASE - 1A0790G CONTROL BOX COVER GS 3A2687G01 1 2a T2 SCREW 4X8 7P JUNCTION BOX COVER GS a T2 SCREW 4X8 7P BIN CONTROL SWITCH GUIDE - 3A THUMBSCREW G SWITCH COVER - 3A INSULATION SWITCH - 4A SQUARE WASHER SCREW GROUNDING BUSHING WIRE SADDLE - 4A BUSHING SIDE PANEL (R) SS 2A2800G a TRUSS HEAD SCREW 4X8, SS 7C TOP PANEL SS 2A FRONT PANEL SS 2A a TRUSS HEAD SCREW 4X10, SS 7C

9 MODEL: KMD-700MWH TITLE: A. ICE CUBER ASSEMBLY REQUIRED 17 FRONT INSULATION - 3A2722G a THUMBSCREW G TOP INSULATION - 3A2723G BUSHING T2 SCREW 4X10 7P

10 KMD-700MRH A. ICE CUBER ASSEMBLY a a E D D C C1 13 B 15a a

11 MODEL: KMD-700MRH TITLE: A. ICE CUBER ASSEMBLY REQUIRED B REFRIGERATION CIRCUIT - 1A0801A01 1 C WATER CIRCUIT - 1A0800A01 1 C1 TRUSS HEAD SCREW 4X8, SS 7C D CONTROL BOX ASSEMBLY - 2A2818A01 1 D1 T2 SCREW 4X8 7P E LABEL LOCATION - 2A2765A EVAPORATOR CASE - 1A0790G CONTROL BOX COVER GS 3A2687G01 1 2a T2 SCREW 4X8 7P JUNCTION BOX COVER GS a T2 SCREW 4X8 7P BIN CONTROL SWITCH GUIDE - 3A THUMBSCREW G SWITCH COVER - 3A INSULATION SWITCH - 4A SQUARE WASHER SCREW GROUNDING BUSHING BUSHING WIRE SADDLE - 4A BUSHING SIDE PANEL (R) SS 2A2800G a TRUSS HEAD SCREW 4X8, SS 7C TOP PANEL SS 2A FRONT PANEL SS 2A a TRUSS HEAD SCREW 4X10, SS 7C

12 MODEL: KMD-700MRH TITLE: A. ICE CUBER ASSEMBLY REQUIRED 18 FRONT INSULATION - 3A2722G THUMBSCREW G TOP INSULATION - 3A2723G BUSHING T2 SCREW 4X10 7P

13 KMD-700MAH B. REFRIGERATION CIRCUIT 1/2 13

14 KMD-700MAH B. REFRIGERATION CIRCUIT 2/2 DETAILED THERMISTOR ATTACHMENT 14

15 MODEL: KMD-700MAH TITLE: B. REFRIGERATION CIRCUIT REQUIRED 1 CONDENSER - 1A T2 SCREW 4x8 7P SHROUD - 3A2689G TRUSS HEAD SCREW 5x8 7C COMPRESSOR CS10K6E-PFV-237 4A BOLT 8x GROMMET SPACER FAN MOTOR BRACKET - 3A HEX HEAD BOLT W / 5x10 7B WASHER (LF) 11 FAN MOTOR U90 B SELF LOCKING NUT N21I CAPACITOR 250 VAC 5 Mfd FAN BLADE A DRIER - 4A END CAP - 4A1413F NYLON TIE EXPANSION VALVE - 4A EXP. VALVE COVER - 4A EVAPORATOR - 2A2834G TRUSS HEAD SCREW 4X8, SS 7C FRAME SEAL VALVE BODY COIL-VALVE ABS HD-2 25 BOLT F TRUSS HEAD SCREW 4X8 7C

16 MODEL: KMD-700MAH TITLE: B. REFRIGERATION CIRCUIT REQUIRED 27 THERMISTOR HOLDER THERMISTOR COPPER INSULATION THERMISTOR PE FOAM INSULATION TUBE L= CABLE TIE HOLDER EXP. VALVE - 1/2-3A CLAMP PRESSURE SWITCH ACB-1UB PRESS. SWITCH BRCKT. GS ACCESS VALVE SIDE FRAME - 3A2691G FRONT FRAME - 3A BARRIER - 3A RUBBER INSULATION (A) - 3A RUBBER INSULATION (B) - 3A INSULATION HOLDER - 4A T2 SCREW 4x8, SS 7P COPPER TUBE (A) HIGH SIDE COPPER 3A2694G COPPER TUBE (B) HIGH SIDE COPPER 3A HEAT EXCHANGER - 3A2696G COPPER TUBE (A) LOW SIDE COPPER 3A2697G COPPER TUBE ACCESS - 3A2698G01 1 VALVE 49 INSULATION INSULATION TUBE L=

17 KMD-700MWH B. REFRIGERATION CIRCUIT 1/2 17

18 KMD-700MWH B. REFRIGERATION CIRCUIT 2/2 DETAILED THERMISTOR ATTACHMENT 18

19 MODEL: KMD-700MWH TITLE: B. REFRIGERATION CIRCUIT REQUIRED 1 REAR PANEL - 3A2758G T2 SCREW 4x8 7P COMPRESSOR CS10K6E-PFV-237 4A BOLT 8x GROMMET SPACER CONDENSER WATER COOLED - 2A2359G HEX HEAD BOLT W / WASHER (LF) 5x10 7B CONDENSER BRACKET - 2A DRIER - 4A END CAP - 4A1413F NYLON TIE EXPANSION VALVE - 4A EXP. VALVE COVER - 4A EVAPORATOR - 2A2834G FRAME SEAL TRUSS HEAD SCREW 4X8, SS 7C VALVE BODY COIL-VALVE ABS-25-1-HD BOLT F TRUSS HEAD SCREW 4X8 7C THERMISTOR HOLDER THERMISTOR COPPER INSULATION THERMISTOR PE FOAM INSULATION TUBE L= CABLE TIE HOLDER EXP. VALVE - 1/2-3A CLAMP

20 MODEL: KMD-700MWH TITLE: B. REFRIGERATION CIRCUIT REQUIRED 29 PRESSURE SWITCH ACB-1UB PRESS. SWITCH BRCKT. GS WATER REGULATOR - 4A TRUSS HEAD SCREW 4X6 7C ACCESS VALVE SIDE FRAME - 3A2691G FRONT FRAME - 3A RUBBER INSULATION (A) - 3A RUBBER INSULATION (B) - 3A INSULATION HOLDER - 4A T2 SCREW 4x8, SS 7P COPPER TUBE (A) HIGH SIDE COPPER 3A2760G COPPER TUBE (B) HIGH SIDE COPPER 3A TEE COPPER TUBE (C) HIGH SIDE COPPER 3A HEAT EXCHANGER - 3A2766G COPPER TUBE (A) LOW SIDE COPPER 3A2697G MALE CONNECTOR - 4A COPPER TUBE COND. OUTLET - 4A3110G COPPER TUBE COND. INLET - 3A2769G COPPER TUBE ACCESS VALVE - 3A2698G INSULATION INSULATION TUBE L=

21 KMD-700MRH B. REFRIGERATION CIRCUIT 1/2 21

22 KMD-700MRH B. REFRIGERATION CIRCUIT 2/2 DETAILED THERMISTOR ATTACHMENT 22

23 MODEL: KMD-700MRH TITLE: B. REFRIGERATION CIRCUIT REQUIRED 1 REAR PANEL - 3A275G T2 SCREW 4x8 7P COMPRESSOR CS10K6E-PFV-279 4A BOLT 8x GROMMET SPACER RECEIVER TANK HEX HEAD BOLT W / WASHER (LF) 5x10 7B DRIER - 4A END CAP - 4A1413F NYLON TIE EXPANSION VALVE ANE-1/4SW75 4A EXP. VALVE COVER - 4A FRONT FRAME - 3A EVAPORATOR - 2A2834G TRUSS HEAD SCREW 4X8, SS 7C FRAME SEAL VALVE BODY COIL-VALVE ABS-25-1-HD BOLT F TRUSS HEAD SCREW 4X8 7C LINE VALVE BRACKET - 4A THERMISTOR HOLDER THERMISTOR COPPER INSULATION THERMISTOR PE FOAM INSULATION TUBE L= CABLE TIE

24 MODEL: KMD-700MRH TITLE: B. REFRIGERATION CIRCUIT REQUIRED 28 HOLDER EXP. VALVE - 1/2-3A CLAMP PRESSURE SWITCH ACB-1UB PRESS. SWITCH BRCKT. GS ACCESS VALVE SIDE FRAME - 3A2691G RUBBER INSULATION (A) - 3A RUBBER INSULATION (B) - 3A INSULATION HOLDER - 4A T2 SCREW 4x8, SS 7P COPPER TUBE (A) HIGH SIDE COPPER 3A2759G COUPLING G TUBE HOLDER L COUPLING G TUBE HOLDER S COPPER TUBE (B) HIGH SIDE COPPER 4A3038G COPPER TUBE (C) HIGH SIDE COPPER 3A COPPER TUBE (D) HIGH SIDE COPPER 3A COPPER TUBE (E) HIGH SIDE COPPER 3A HEAT EXCHANGER - 3A2765G COPPER TUBE (A) LOW SIDE COPPER 3A2697G COPPER TUBE ACCESS VALVE - 3A2698G INSULATION INSULATION TUBE L=

25 KMD-700MAH, MWH, MRH C. WATER CIRCUIT 25

26 MODEL: KMD-700MAH, MWH, MRH TITLE: C. WATER CIRCUIT REQUIRED F PUMP MOTOR ASSEMBLY HS A2848A01 1 F1 TRUSS HEAD SCREW 5X8, SS 7C WATER SUPPLY PIPE - 4A0768G T2 SCREW 4X8, SS 7P RUBBER GASKET WATER VALVE BRACKET - 3A WATER VALVE - 4A TRUSS HEAD SCREW 4X8, SS 7C HOSE WATER VALVE - 3A HOSE CLAMP 16.5 mm, SS FLANGE WATER SUPPLY TUBE - 2A WATER SUPPLY TUBE - 2A VINYL HOSE L= HOSE CLAMP 18 mm, SS SPRAY TUBE - 2A SPRAY TUBE - 2A SPRAY TUBE PLUG - 3A SPRAY GUIDE (A) SPRAY GUIDE (D) CUBE GUIDE (A) - 1A CUBE GUIDE (B) - 1A THUMBSCREW G SUCTION HOSE - 4A INSULATION TUBE L=

27 MODEL: KMD-700MAH, MWH, MRH TITLE: C. WATER CIRCUIT REQUIRED 26 DISCHARGE HOSE - 3A INSULATION TUBE L= VINYL HOSE L= DISTRIBUTOR VINYL HOSE L= CORNER INSULATION (A) BYPASS HOSE CORNER INSULATION (B) HOSE CLAMP 25 mm, SS BALL VALVE ASSEMBLY S A a BALL VALVE (442137A01) b MALE ADAPTOR (442137A01) c O RING (442137A01) 7611-P VALVE HOLDER - 3A FT SCREW 4X8 7F MICROSWITCH - 4A TAPPING SCREW 3X HANDLE HOSE CLAMP 27 mm, SS HOSE FLOAT SWITCH - 3A DRAIN VALVE BRACKET - 3A DRAIN VALVE - 4A DRAIN HOSE PM - 4A INSULATION TUBE L= HOSE CLAMP 20 mm, SS DRAIN HOSE - 4A DRAIN HOSE OVERFLOW - 4A

28 MODEL: KMD-700MAH, MWH, MRH TITLE: C. WATER CIRCUIT REQUIRED 50 OVERFLOW PIPE O RING - 4A OVERFLOW CAP COLLAR T2 FLAT HEAD SCREW 4X12, SS 7P CONNECTOR FLOAT SWITCH 56 FLOAT SWITCH STOP - 4A FLOAT SWITCH - 4A SILICONE HOSE L= I INSULATION TUBE L= DRAIN O RING P WATER SHIELD - 3A2725G INSULATION (E) - 4A

29 KMD-700MAH, MWH, MRH D. CONTROL BOX ASSEMBLY N- 0 29

30 MODEL: KMD-700MAH, MWH, MRH TITLE: D. CONTROL BOX ASSEMBLY REQUIRED 1 CONTROL BOX - 2A CAPACITOR - STARTING A MFD, 220V 3 CAPACITOR - RUN 35MFD 370V 3A STRAP GS 4A T2 SCREW 4X8 7P STARTER - 4A MAGNETIC CONTACTOR VC BRACKET F CAPACITOR 10MFD 250V T2 SCREW 4X10 7P FUSE HOLDER HTB921 4A FUSE AGC-10 4A TRANSFORMER 26D285H 3A CONTROLLER BOARD HOSHIZAKI-001A 2A BOARD SUPPORT OBLS37-M 4A RELAY LY2F 120VAC TAPPING SCREW 3X TOGGLE SWITCH 8966K TERMINAL BLOCK - 4A BUSHING SB BUSHING OCB RESISTOR WIRE HARNESS L=1220 4A2200G

31 KMD-700MAH E. LABEL LOCATION 31

32 MODEL: KMD-700MAH TITLE: E. LABEL LOCATION REQUIRED 1 EMBLEM ABS 4A LABEL - PENGUIN (R) PETP FILM 4A LABEL - AIR FILTER PETP FILM MAINTENANCE LABEL PVC FILM 2A CAUTION LABEL (F) PVC FILM CAUTION LABEL (K) PVC FILM WIRING LABEL PVC FILM 3A NAMEPLATE - 2A INSTRUCTION SHEET PAPER 2A TAG - WARNING: PAPER ELECTRICAL CONNECTION 11 INSTRUCTION LABEL PVC FILM MANUAL LABEL PVC FILM 3A LABEL R-404A PES FILM 4A OPERATION LABEL - PVC FILM VALVE 15 RATING LABEL - 2A LABEL CONTROL BOARD PVC FILM 3A LABEL FUSE - 4A

33 KMD-700MWH E. LABEL LOCATION 33

34 MODEL: KMD-700MWH TITLE: E. LABEL LOCATION REQUIRED 1 EMBLEM ABS 4A LABEL - PENGUIN (R) PETP FILM 4A MAINTENANCE LABEL PVC FILM 2A CAUTION LABEL (K) PVC FILM WIRING LABEL PVC FILM 3A NAMEPLATE - 2A INSTRUCTION SHEET PAPER 2A TAG - WARNING: PAPER ELECTRICAL CONNECTION 9 INSTRUCTION LABEL PVC FILM MANUAL LABEL PVC FILM 3A LABEL R-404A PES FILM 4A OPERATION LABEL - PVC FILM VALVE 13 RATING LABEL - 2A LABEL CONTROL BOARD PVC FILM 3A LABEL FUSE - 4A

35 KMD-700MRH E. LABEL LOCATION 35

36 MODEL: KMD-700MRH TITLE: E. LABEL LOCATION REQUIRED 1 EMBLEM ABS 4A LABEL - PENGUIN (R) PETP FILM 4A MAINTENANCE LABEL PVC FILM 2A CAUTION LABEL (K) PVC FILM WIRING LABEL PVC FILM 3A NAMEPLATE - 2A INSTRUCTION SHEET PAPER 2A TAG - WARNING: PAPER ELECTRICAL CONNECTION 9 INSTRUCTION LABEL PVC FILM MANUAL LABEL PVC FILM 3A LABEL R-404A PES FILM 4A OPERATION LABEL - PVC FILM VALVE 13 RATING LABEL - 2A LABEL CONTROL BOARD PVC FILM 3A LABEL FUSE - 4A

37 KMD-700MAH, MWH, MRH F. PUMP MOTOR ASSEMBLY 37

38 MODEL: KMD-700MAH, MWH, MRH TITLE: F. PUMP MOTOR ASSEMBLY REQUIRED 1 PUMP MOTOR - 2U PUMP FLANGE PUMP MOTOR BRACKET TOOTH WASHER 6, SS 7R HEXAGON BOLT 6X40, SS 7B SPLIT LOCK WASHER 6, SS 7L FLAT WASHER 6, SS 7W NUT 6, SS 7N MECHANICAL SEAL (B) H5-PN, 8 MM IMPELLER ABS PIN SS 4A PUMP HOUSING - 2A HEXAGON BOLT 4X30, SS 7B FLANGE NUT 4, SS 7J

39 KMD-700MAH, MWH, MRH G. ACCESSORIES 39

40 MODEL: KMD-700MAH, MWH, MRH TITLE: G. ACCESSORIES & PACKAGING REQUIRED 1 INSTRUCTION MANUAL PAPER 91A1QA10A 1 2 UNIVERSAL BRACE GS 4A a HEX HEAD BOLT 5X12, SS 7B PACKAGING (on models 2A2126A05 currently in production) PALLET 2A TRAY 2A WOOD BLOCK B 4A SIDE PROTECTOR 4A CORNER POST 3A WOOD BLOCK C 4A CORNER POST 3A SIDE PROTECTOR 4A CARTON 2A