Instruction Manual for Diagnostic Tool DOCTOR API HONDA

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1 Instruction Manual for Diagnostic Tool DOCTOR API HONDA API Tech Co.,Ltd. Facebook.com/apitechonline Tel Fax Diagnostic Tool1

2 Content Page 1. Product s components 3 2. Features and details of Diagnostic tool Features of the tool Details of the tool Technical information 4 3. Diagnostic tool s instruction Model selection Functions VIEW PARAMETER RESET CODE DTC VIEW DTC Connecting Process of the Diagnostic tool Function Boot Loader Troubleshooting 16 Diagnostic Tool2

3 1. Product s components 1.1 DIAGNOSTIC TOOL model: DOCTOR API 1.2 INSTRUCTION MANUAL 1.3 API TECH S STICKER 1.4 WARRANTEE 1.5 DIAGNOSTIC TOOL model: DOCTOR API 1.6 INSTRUCTION MANUAL 1.7 API TECH S STICKER 1.8 WARRANTY 2. Features and details of Diagnostic tool Diagnostic Tool3

4 2.1 Features of the tool 1. Battery Voltage 2. Electricity 0.5 Amp 3. CPU 32 Bit ARM Cortex 4. Temperature 0-50 degree Celsius 5. Dimension Width: 10 cm Length: 11 cm Height: 4 cm 6. Weight: 0.2 kg 2.2 Details of Diagnostic tool This diagnostic tool is provide for all model of HONDA motorcycles Big Bike - Sport : CB1100 EX, VFR1200F - Super Sport: CBR1000RR Series: CBR650F, CB650F Series: CBR500R, CB500F,CB500X Small Bike - Family: WAVE 125i, WAVE110i, DREAM110i - A.T. : FORZA300, SH150i, PCX150,PCX125, CLICK125i, MOOVE, SCOOPY i, SPACY i, CZ-i, AIRBLADE i, CLICK i - Sport: CBR150R, CBR250R, CBR300R, CB300F, MSX125 - ON/OFF: CRF250M, CRF250L K-Line Sequence communication supported LCD screen 16x4 and computer screen available Fault Codes Historical Fault Codes Clearing Fault Codes Dynamic Data Stream Upgradable Bluetooth available Android OS available Diagnostic Tool4

5 2.3 Technical Information No.1 No.2 No.3 No.4 No.5 Scroll Down Button Mode Button Scroll Up Button LCD16x4 Screen/ Parameters Connecting Socket Diagnostic Tool5

6 3. Diagnostic tool s instruction 3.1 Model Selection Big Bike - Sport : CB1100 EX, VFR1200F - Super Sport: CBR1000RR Series: CBR650F, CB650F Series: CBR500R, CB500F,CB500X - Motocross: CRF250R - Sport: CBR150R, CBR250R, CBR300R, CB300F, MSX125 - ON/OFF: CRF250M, CRF250L - A.T: FORZA300 Auto-110:S3 Automatic motorcycle 110 CC with Technology of STEP 3: CLICK I, SCOOPY i, SPCY i, AIR BLADE i Auto-110:S4 Automatic motorcycle 110 CC with Technology of STEP 4,STEP 5: MOOVE, SCOOPY i, CLICK 110 i, Zumer X, Spacy i W :S1-S3 Family motorcycle with Technology of STEP1-STEP3: WAVE 110i, DREAM110i, CZ-I, WAVE125i W :S4-S5 Family motorcycle with Technology of STEP 4-STEP5: WAVW 110i, DREAM 110i, SUPER CUB, WAVE125i MSX-125i CLICK-125 Automatic : CLICK125i PCX Automatic : PCX125i, PCX150i, HS150i CBR 150i BEAT-110 Automatic BEAT FI ( Indonesia model only) CB-150 Naked CB150R ( Indonesia model only) VERZA-150 Naked Verza150 ( Indonesia model only) Diagnostic Tool6

7 Sample of the screen 3.2 Functions After select the motorcycle model already, Press the button no.2 MODE, the diagnostic tool will be as following; 1. 1 VIEW PARAMETER 2. RESET CODE DTC 3. VIEW DTC 4. BACK Diagnostic Tool7

3.2.1 VIEW PARAMETER: This function indicates the status

screen will show into 3 parts which depends on each of the

- Show the Input Signal which are; REV, ECT, EOT, IAT,

Output Control which are; INJ, ADV, FP, FID, IACV, o2

8 3.2.1 VIEW PARAMETER: This function indicates the status data. It shows the working of engine in real time, the screen will show into 3 parts which depends on each of the motorcycle model. - Show the Input Signal which are; REV, ECT, EOT, IAT, MAP, TP, BAT, o2, VS, BAS, GG, SS, STS, SSW - Show the Output Control which are; INJ, ADV, FP, FID, IACV, o2 Heater, PAIR, EVAP, MIL - Show the data inside the ECU(internal ECM); IAC, SCS, MOD, STF, LTF Sample Diagnostic Tool8

9 Past Codes Detail Unit REV Revolution (RPM) RPM ECT Engine Coolant Temperature Sensor (Degree Celsius) ⁰C EOT Engine Oil Temperature Sensor (Degree Celsius) ⁰C IAT Intake Air Temperature Sensor (Degree Celsius) ⁰C MAP Manifold Absolute Pressure Sensor ( kpa) kpa TP Throttle Position Sensor (Degree) ⁰ INJ Injection Time (msec) ms ADV Ignition Advance (Degree) ⁰ O2 Ration between Air and fuel, AIR Fuel Ration (AFR) BAT Battery Voltage (V) V VS Vehicle Speed Sensor( Km/Hr) Km/Hr STF Short Term Fuel Trim from ECM LTF Long Term Fuel Trim from ECM FP Fuel Pump, ON=working OFF= not working FAN show the fan status, ON=working OFF= not working BAS Bank Angle Sensor, ON=working OFF= not working GG show the gear status PAIR Pulsed Secondary Control System, ON=working OFF= not working EVAP Evaporated Emission Control System, ON=working OFF= not working MOD MODE ALTITUDE 1-4 MODE 1 is used for the area that not high more than 2,000 meters from sea level MODE 2 is used for the area that height between 2,001-2,500 meters from sea level MODE 1 is used for the area that height between 2,501-3,500 meters from sea level MODE 1 is used for the area that high more than 3,501 meters from sea level *the highest in Thailand is 2,565 meters from the sea level IACV STS SSW SS SCS Intake Air Control Valve, it shows the status in low RPM Step Switch Start System, ON=working OFF= not working Side Stand Switch, ON=working OFF= not working Standard System, ON=working OFF= not working Service Check Short System, ON=working OFF= not working Diagnostic Tool9

FID MIL Fast Idle Solenoid, ON=working OFF= not working Malfunction Indicator Lamp shows the DTC when working 3.2.

The screen will show Clear Error (Y) and (N) Press switch #1 (Down) for YES in orderr to clear the Error Code Press switch #3 (UP) for No in order to not clear the code Prees

10 FID MIL Fast Idle Solenoid, ON=working OFF= not working Malfunction Indicator Lamp shows the DTC when working RESET CODEDTC is the function to clear the codes as the Error Code in the ECM that found in the motorcycle. 1.Choose the Reset Cade DTC Function 2.The screen will show Clear Error (Y) and (N) Press switch #1 (Down) for YES in orderr to clear the Error Code Press switch #3 (UP) for No in order to not clear the code Prees swith #2(MODE) after Clear Error (Y)/Clear Error (N) them the system will proced, if Yes < the system will clean the code and show Claning untill Finish Shoe Cleaning when the system is cleaning. Diagnostic Tool10 Show Finish when the code is already cleared.

11 Diagnostic Tool VIEW DTC is the function that record the ERROR CODE, the data will be recorded.

12 Error Code Parts Meaning of codes that show the engine problems 1-1 MAP 1-1 number of Voltage data that read from MAP Sensor is low ( lower than Voltage) - Connector of MAP is damaged - MAP Sensor damaged 1-2 MAP 1-2 number of Voltage data that read from the MAP Sensor is high ( higher than Voltage) - Connector of MAP is loosen - MAP Sensor damaged 2-1 MAP the reading in MAP Sensor is not efficient - Connector of MAP is damaged - MAP Sensor damaged 7-1 ECT number of Voltage data that read from ECT/EOT Sensor is low (lower than Voltage) - Connector of ECT/EOT is damaged - ECT/EOT Sensor damaged 7-2 ECT number of Voltage data that read from ECT/EOT Sensor is high (higher than Voltage) - Connector of ECT/EOT is loosen - ECT/EOT Sensor damaged 8-1 TPS number of Voltage data that read from TP Sensor is low ( lower than Voltage) - Connector of TP Sensor is damaged - TP Sensor damaged 8-2 TPS number of Voltage data that read from TP Sensor is high ( higher than Voltage) - Connector of TP Sensor is loosen - TP Sensor damaged 9-1 IAT number of Voltage data that read from the IAT Sensor is low ( lower than Voltage) Diagnostic Tool12

13 - Connector of IAT Sensor is damaged - IAT Sensor damaged 9-2 IAT number of Voltage data that read from the IAT Sensor is high (higher than Voltage) - Connector of IAT Sensor is damaged - IAT Sensor damaged 11-1 VS VS Sensor is not properly working - Connector of VS Sensor is damaged - VS Sensor damaged 12-1 No.1 Inj Injector no.1 is not working - Connector of injector is damaged - The injector damaged 13-1 No.2 Inj Injector no.2 is not working - Connector of injector is damaged - The injector damaged 14-1 No.3 Inj Injector no.3 is not working - Connector of injector is damaged - The injector damaged 15-1 No.4 Inj Injector no.4 is not working - Connector of injector is damaged - The injector damaged 21-1 O2 O2 Sensor is not working properly - Connector of O2 is damaged - The O2 damaged Diagnostic Tool13

33-1 EEPROM EEPROM is damaged 29-1 IACV IACV is not working properly - Connector of IACV is damaged - The IACV damaged 52-1 CKP CKP Sensor is not working properly 54-1 BAS Number of Voltage data that

14 33-1 EEPROM EEPROM is damaged 29-1 IACV IACV is not working properly - Connector of IACV is damaged - The IACV damaged 52-1 CKP CKP Sensor is not working properly 54-1 BAS Number of Voltage data that read from the Bank Angle Sensor (BAS) is low( lower than Voltage) - Connector of BAS is damaged - The BAS damaged 54-2 BAS Number of Voltage data that read from the Bank Angle Sensor (BAS) is low( hight than Voltage) - Connector of BAS is damaged - The BAS damaged 86-1 SCS The communication series inform the problem (Serial Communication Malfunction System- SCS) - Connector of SCM is damaged - The meter of the screening or the circuit is broken - The ECM damaged Sample No. 1-2 MAP Sensor 8-1 TP Sensor 9-2 IAT Sensor Diagnostic Tool14 BACK means to go back to Model of required motorcycle

4. The connecting process of the Diagnostic tool 1. Turn the start key to the position OFF 2.

Turn the start key to the position ON, then the monitor screen will show as follow; Connecting - A beep sound means the connection between the Diagnostic

After connected, the user must select the model of the motorcycle that need to be diagnosed Sample Honda WAVE 125 i, Step3 The Process to diagnose with

15 4. The connecting process of the Diagnostic tool 1. Turn the start key to the position OFF 2. Take off the fairing/the cover at the DLC: Data Link Connector 3. Take off the DLC plug cover 4. Connect the Diagnostic tool to the DLC plug 5. Turn the start key to the position ON, then the monitor screen will show as follow; Connecting - A beep sound means the connection between the Diagnostic tool and the ECM is connected successfully - 2 beep sound means the connection between the Diagnostic tool and the ECM is NOT connected successfully 6. After connected, the user must select the model of the motorcycle that need to be diagnosed Sample Honda WAVE 125 i, Step3 The Process to diagnose with the Diagnostic tool 1. Take off the cover 2. Connect with the Diagnostic tool(doctor API) 3. Turn the key to the position ON, then select the model by scroll DOWN or UP, and see the symbol ( >), it will show; Diagnostic Tool15

4. It will show W110-125:S1 - then press Mode(no.2) 5.

will see the data of engine status as picture; page 1 page 2

To exit this function, press DOWN to the last page (page 4),

finding the problem in the engine, it will suddenly show

16 4. It will show W :S1 - then press Mode(no.2) 5. Select the function VIEW PARAMETER, press MODE, the user will see the data of engine status as picture; page 1 page 2 page 3 page 4 The picture shows the parameter W125 Step 3 6. To exit this function, press DOWN to the last page (page 4), then the user press MODE, the system will exit from VIEW PARAMETER. 7. The Diagnostic tool will inform the ERROR CODE in case of finding the problem in the engine, it will suddenly show only 1 Code and it means this can be more than one problem so, the user must see all the problem in VIEW DTC. Diagnostic Tool16

8. See all engine problems in VIEW DTC The picture show the ERROR CODE (8-1*TP Sensor) the ECM;

When the user found and fixed all the problem, select the RESET CODE DTC to reset those ERROR

(N) but, to clear, press DOWN for (Y) The picture shows the RESET CODE 10.

17 8. See all engine problems in VIEW DTC The picture show the ERROR CODE (8-1*TP Sensor) the ECM; it will show all in this screen. 9. When the user found and fixed all the problem, select the RESET CODE DTC to reset those ERROR CODE from CLEAR ERROR (N) and CLEAR ERROR(Y), if the user doesn t want to clear, press UP for (N) but, to clear, press DOWN for (Y) The picture shows the RESET CODE 10. After press (Y) or (N), press the no. 2 MODE to cleaning the ERROR CODE; it will show Cleaning and Finish (Cleaning.) (Finish) The picture shows the cleaning process Diagnostic Tool17

18 The cleaning process will start when the beep sound(buzzer) turn on 2 times, the monitor will shows Cleaning and after it done, it will be again the beep 2 times and shows Finish 5. Function Boot loader This function is to be used for upgrade the new firmware. When there are new models from the motorcycle maker or the maker makes improve the new system, the upgrade process can be made by wireless (Bluetooth) Diagnostic Tool18

19 6. Diagnostic chart for sensors Diagnostic Tool19 Trouble Caused Indication Crank Sensor no signal from the pulsar wiring the engine could not started Injector the injector is blocked The injector needle is blocked the engine could not started ECM ECM doesn t work properly the engine could not started ECM Electrical ground wiring Sensor Module MAP Sensor circuit has low voltage(less than 0.2 V) MAP Sensor circuit has high voltage(more than 4.9 V) ECT/EOT Sensor circuit has low voltage(less than 0.1 V) ECT/EOT Sensor circuit has high voltage(more than 4.9 V) TP Sensor circuit has low voltage(less than 0.3 V) TP Sensor circuit has high voltage(more than 4.9 V) IAT Sensor circuit has low voltage(less than 0.1 V) 1.Short of the fuse 2.ECM ground wiring is damaged 3.The switch is damaged the stem of the sensor is damaged the wiring is damaged the sensor is broken 1. The wiring or the connector with MAP is damaged 2. MAP is damaged 1. The wiring or the connector with MAP is damaged 2. MAP is damaged 1. The wiring or the connector with ECT/EOT is damaged 2. ECT/EOT is damaged 1. The wiring or the connector with ECT/EOT is damaged 2. ECT/EOT is damaged 1. The wiring or connector with the TPS is damaged 2. The TPS is damaged 1. The wiring or connector with the TPS is damaged 2. The TPS is damaged 1. The wiring or connector with the IAT is damaged 2. The IAT is damaged The engine could not started the engine could not started Engine is get difficult to started or operates abnormally - It is difficult to get started the engine at low temperature - When the engine temperature is change, the fuel injection work not properly -Poor engine response when accelerate -Engine operates normally but, when the temperature is changed, the fuel injection is not work properly

20 IAT Sensor circuit has high voltage(more than 4.9 V) VS Sensor malfunction Fuel Injector malfunction Oxygen Sensor malfunction IACV malfunction EEPROM 1. The wiring or connector with the IAT is damaged 2. The IAT is damaged 1. The wiring or connector with VS sensor is damaged 2. VS sensor is damaged 1. The wiring or the connection of the injector is damaged 2. The injector is broken 1. The wiring or the connection of the oxygen sensor is damaged 2. The oxygen sensor is broken 1. The wiring or the connection of the IACV sensor is damaged 2. The IACV sensor is broken 1. The ECM is interrupted by the magnetic field 2. The device inside the ECM is broken -Can t read the speed -Engine could not start The signal no. is incorrect - Engine is difficult to get started - The RPM is not stable at low RPM -Engine could not get started CKP Sensor Malfunction No signal from the CKP sensor Engine could not get started Igniter malfunction 1. Igniter sensor s arc is loosen 2. The circuit or wiring is damaged 3. the ignition coil is damaged Engine could not get started Air Filter Dirty More dust or dirty in the filter - Engine couldn t accelerate smoothly Battery 1. The arc of the Battery is loosen 2. The charging system has problem 3. Battery is damaged or expired 1. The injector inject more fuel abnormally 2. Difficult to started the engine 3. Battery is damaged Diagnostic Tool20

Instruction Manual for DOCTOR API Yamaha Diagnostic Tool

Instruction Manual for DOCTOR API Yamaha Diagnostic Tool APITech Company www.apitechonline.com Facebook.com/apitechonline Tel.02-948-8680 Fax.02-948-8980 1 Content Page 1. Product Package 3 2. Product