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1 MCCULLOCH 100S 01/86 to 05/96 IPL Page 1 of 15 Brake Housing Assemblies

2 MCCULLOCH 100S 01/86 to 05/96 IPL Page 2 of 15 Brake Housing Assemblies A Brake Assembly - Chain B Brake Assembly - Chain Screw - Pan Hd 8-32 x Band - Brake Kit - Latch Latch Spring - Compression Pivot - Latch Pivot - Lever Lever Pin - Roller Bearing - Roller Screw - Adjusting Ring - Retaining Nut - Bar Adjusting 14A Housing - Brake 14B Housing - Brake

3 MCCULLOCH 100S 01/86 to 05/96 IPL Page 3 of 15 Carburetor Assembly (Walbro MDC 16)

4 MCCULLOCH 100S 01/86 to 05/96 IPL Page 4 of 15 Carburetor Assembly (Walbro MDC 16) CARBURETOR ASSY - WALBRO MDC SCREW - PLATE Not available 2 1 PLATE - CHOKE Not available 3 1 BALL - CHOKE FRICTION Not available 4 1 SPRING - CHOKE FRICTION Not available 5 1 PLATE - THROTTLE Not available 6 1 SCREW - CLIP Not available 7 1 CLIP - THROTTLE SHAFT Not available 8 1 SHAFT ASSEMBLY - THROTTLE. Not available 9 1 NEEDLE - IDLE Not available 10 1 NEEDLE - HIGH SPEED Not available 11 2 SPRING - NEEDLE Not available 12 4 SCREW ASSEMBLY - BODY Not available 13 1 COVER ASSEMBLY - PUMP Not available 14 1 RING - VENT SCREEN Not available 15 1 VENT - SCREEN Not available 16 1 DIAPHRAGM - FUEL PUMP Not available 17 1 GASKET - METERING DIAPHRAGM Not available 18 1 BODY - FUEL PUMP Not available 19 1 DIAPHRAGM ASSEMBLY - METERING Not available 20 1 GASKET - FUEL PUMP Not available 21 1 SCREW - METERING LEVER PIN Not available 22 1 PIN - METERING LEVER Not available 23 1 VALVE - INLET NEEDLE Not available 24 1 LEVER - METERING Not available 25 1 SPRING - METERING LEVER Not available 26 1 PLUG - WELCH 7/16 Not available 27 1 SCREEN - INLET Not available 28 1 RING - INLET SCREEN Not available 29 1 PLUG - WELCH 1/2 Not available 30 1 SCREEN Not available 31 1 RING - RETAINING Not available 32 1 SPRING - THROTTLE RETURN Not available MAJOR REPAIR KIT MINOR REPAIR KIT

5 MCCULLOCH 100S 01/86 to 05/96 IPL Page 5 of 15 Carburetor Assembly (Zama M1-M7)

6 MCCULLOCH 100S 01/86 to 05/96 IPL Page 6 of 15 Carburetor Assembly (Zama M1-M7) Carburetor Assy - Zama M1-M7 1 2 Screw - Plate Not available 2 1 Valve - Choke Not available 3 1 Valve - Throttle Not available 4 1 Spring - Choke Not available 5 1 Ball - Friction Not available 6 1 "E" Ring Not available 7 1 Shaft Assembly - Throttle Not available 8 1 Spring - Throttle Return Not available 9 1 Screw - Idle Adjustment Not available 10 1 Screw - Main Adjustment Not available 11 2 Spring - Screw Not available 12 4 Screw - Cover Not available 13 1 "C" Ring Not available 14 1 Strainer Not available 15 1 Cover - Pump Not available 16 1 Screen Not available 17 1 Kit - Pump diaphragm Not available 18 1 Body - Pump Not available 19 1 Diaphragm - Main Not available 20 1 Gasket - Main Not available 21 1 Disk Not available 22 1 Screw Not available 23 1 Pin - Arm Not available 24 1 Arm - Needle Valve Not available 25 1 Spring - Arm Not available 26 1 Valve - Needle Not available 27 1 Plug - Welch Not available 28 1 Valve Asy - Main Nozzle Not available Repair Kit Gasket/Diaphragm Kit Needle Kit

7 MCCULLOCH 100S 01/86 to 05/96 IPL Page 7 of 15 General Assembly

8 MCCULLOCH 100S 01/86 to 05/96 IPL Page 8 of 15 General Assembly Nut - Hex Head 1/4-28 (65-75 in. lb. torque) Screw - Hex 1/4-28 x Brake Assembly - Chain See "Brake Housing Assemblies" illustration and parts list. 4 1 Chain - Saw Not available 5 1 Bar - Guide Not available Grinder Assembly Knob - Auto Sharp Screw - Pn Hd 8-32 x.44 (35-40 in. lb. torque) Bracket - Auto Sharp Screw - Hex Hd x 1 (55-60 in. lb. torque) Cover - Fuel/Oil Tank Washer - Rubber Lever/Handguard Kit - Clutch Shoe - Clutch Spring - Assembly 17 2 Rivet - Flt. 1/8 x.547 Not available 18 2 Plate Not available 19 1 Rotor Not available Nut - Clutch ( in. lb. torque) Plate - Dust Drum/Sprocket/Bearing Assembly Searing - Needle Spacer - Drum Screw - Hx Hd x.625 (70-80 in. lb. torque) Screw - Hx Hd x 2 (35-45 in. lb. torque) Frame/Grip Assembly Kit - Fuel/Oil Tank Seal - Fuel Vent Pickup - Fuel Piston - Manual Oiler Spring - Piston Body - Oiler Cap - Fuel/Oil Rod/Oiler Asy Rod - Manual Oiler Piston - Manual Oiler Spring - Piston Screw - Oval Hd 4-40 x Knob - Choke Latch Assembly - Throttle Screw - Throttle Lock 41 1 Latch - Throttle Not available 42 1 Spring - Compression Not available Handle/Trigger/Throttle Asy Kit - Throttle Latch 45 1 Knob - Throttle Latch Not available 46 1 Spring - Throttle Latch Not available 47 1 Rivet - Flat Not available Handle/Safety Trigger Asy Screw - Idle Adjustment Screw - Pan Hd 8-32 x.312 (35-50 in. lb. torque) Deflector - Sawdust Shroud - Using Auto Sharp

9 MCCULLOCH 100S 01/86 to 05/96 IPL Page 9 of 15 General Assembly Shroud - Non Auto Sharp Cover - Air Filter Screw - Filter Cover Filter - Air Washer - Air Seal Screw - Hex Hd x.76 (70-80 in. lb. torque) Screw - Hex Hd 8-32 x.50 (15-20 in. lb. torque) Starter Asy Housing - Starter Screw - Pan Hd 8-32 x.50 (20-25 in. lb. torque) Washer - Special Drum/Rope Assembly Rope - Starter Spring - Rewind Handle Asy-Starter Washer - Starter Handle Screw - Hex Hd x.625 (20-25 in. lb. torque) Plate - Washer Sleeve - Handle Trigger - Throttle Spring - Trigger Return Contact - Switch Protector - Switch Button - Switch Decal Cu. In Label - Safety 78 1 Powerhead Asy See "Powerhead Assembly" illustration and parts list.

10 MCCULLOCH 100S 01/86 to 05/96 IPL Page 10 of 15 Powerhead Assembly

11 MCCULLOCH 100S 01/86 to 05/96 IPL Page 11 of 15 Powerhead Assembly Valve - Check Connector - Oil Tank/Bar Pad Ring - "O" Spacer Connector - Pump/Bar Pad Connector - Pump/Oil Tank Bail - Pump Retaining Pump Assembly - Oil Spring - Return Screw - Oil Flow Adjustment 10 1 Body - Pump Not available Kit - Oil Pump Repair Ring - "O".114 x Ring - Oil Pump Piston Not available 14 1 Piston Assembly - Oiler Not available Sleeve - Oil Pump Eyelet Ring - "O" Muffler Assembly Screw - Skt. Hd x.250 (40-45 in. lb. torque) Deflector - Exhaust Screw - Special (70-80 in. lb. torque) Kit - Spark Arrestor Screen Screw x Nut - Muffler (40-60 in. lb. torque) Plate - Lock Deflector - Exhaust Screen - Spark Arrestor Cover Baffle Screw - Hex Wsh M6 (70-85 in. lb. torque) Bolt - Shoulder (65-85 in. lb. torque) Base Plug - Spark DJ8J Champion Plug - Spark RDJ8 Champion Red - Throttle Hose - Fuel Adaptor - Fuel Hose Ring - "O" Adaptor 35A Kit - Fuel Hose Adaptor Fuel Hose Ring - "O" Clamp - Fuel Hose Nut - Hex 5/16-24 ( in. lb. torque) Flywheel/Pawl Assembly Pin - Pawl Spring - Pawl Washer - Pawl Pawl - Starter Key - Woodruff Screw - Pan Head 8-32 x Washer - Flat 11/64" Washer - Insulating Tube - Insulating

12 MCCULLOCH 100S 01/86 to 05/96 IPL Page 12 of 15 Powerhead Assembly 50 1 Carburetor Assemblies See "Carburetor Assembly (Zama M1-M7) illustration and parts list and "Carburetor Assembly (Walbro MDC 16)" illustration and parts list Gasket - Carburetor Connector/Insulator Assy Insulator - Carburetor 54 1 Screw - Connector Not available Connector - Stop Switch 56 1 Screw - Hex HD 8-32 x 1/2 Not available 57 1 Connector - Stop Switch Not available 58 1 Eyelet - Connector Not available Gasket - Insulator Coil - Lamination Assembly Wire Assembly - Spark Plug Boot Connector Screw - Pan Head 6-32x Wire Assembly-Coil Screw - Pan Head S-32x Condenser Nut - Hex Connector - Stop Switch Cover - Breaker Box Seal - Breaker Box Screw - Hex Head 8-32 x Washer - Special Washer - Flat 11/64" Breaker - Assembly Kit - Breaker Box Washer Ignition Assembly - CDI Boot Connector 79 1 Wire-Spark Plug Not available Wire Assembly - Stop Switch Cylinder/Crankcase Using Auto Sharp Bolt - Bar Mounting Plug - Cup Cylinder/Crankcase Using Automatic Oiler Bolt - Bar Mounting Plug - Cup Cylinder/Crankcase Without Automatic Oiler Bolt - Bar Mounting Plug - Cup Screw - Hex M5 x 25 (70-80 in. lb. torque) Cylinder/Crankcase (Plated) Using Automatic Oiler Bolt - Bar Mounting Plug - Cup Screw - Hex M5 x 25 (70-80 in. lb. torque) Screw - Special Piston Assembly Ring - Piston Pin - Piston Ring - Snap

13 MCCULLOCH 100S 01/86 to 05/96 IPL Page 13 of 15 Powerhead Assembly Piston Assembly (Non-Plated) Ring - Piston Pin - Piston Ring - Snap Rod Assembly - Connecting Screw - Connecting Rod Roller - Needle (set of 20) Bearing - Needle Bearing - Crankshaft Seal - Crankshaft Crankshaft Crankshaft Kit - Manual Oil Pump (Includes P/N item 4, P/N item 5, P/N item 6 and item 10).;

14 MCCULLOCH 100S 01/86 to 05/96 IPL Page 14 of 15 Service Tools

15 MCCULLOCH 100S 01/86 to 05/96 IPL Page 15 of 15 Service Tools Kit - Piston Pin Installation/Removal Tool Kit - Cylinder/C'Case Pressure Test Tool - Pressure Test Wrench/Screwdriver Key - Socket 5/32"

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