GEARED TO EXCEL SMSR GEAR BOX PLUMMER BLOCK HELICAL GEAR PUMP V BELT PULLEY

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1 GEARED TO EXCEL SMSR GEAR BOX PLUMMER BLOCK HELICAL GEAR PUMP V BELT PULLEY

These All Products Are used in Quarry and Stone Crushing Plants, Cement Industries, Asphalt plant, Mining Industries and even suitable for any industrial application.

Pinions and Gear wheels are case harden and laps to increase bending and wear life of gears.

2 COMPANY PROFILE The Industries Private Limited was established in 994 for manufacturing High Quality Precision Engineering Components in an area of 7600 sq. ft. We are one of the leading manufacturers of Shaft Mounted Speed Reducers i.e. Gear Box, Pillow Block Bearing, Gear Oil Pump, Pulley & Other Conveyor Accessories since 2002 under the brand name "NISUKA". These All Products Are used in Quarry and Stone Crushing Plants, Cement Industries, Asphalt plant, Mining Industries and even suitable for any industrial application. SALIENT FEATURES AND BENEFITS OF NISUKA SHAFT MOUNTED GEAR BOX Specially designed heavy shock load and taken care for pitting on tooth for conveyor belt gearbox. Pinions and Gear wheels are case harden and laps to increase bending and wear life of gears. All antifriction Bearings are selected based on international standard ISO 28 and nominal life is often a satisfactory estimate of a bearing's performance capabilities. Pinions and Gears are supported on antifriction bearings of ample capacity to permit overhung and shock load. Main housing of gearbox is made of closely grained Cast Iron which is oil tight, dust proof and taking shock load. Machining of critical mounting surfaces and boring done on high precision CNC machines. Double lips seals are used to prevent oil leakage as well as to avoid enter atmospheric dust inside the gearbox to improve oil life as well as seal life. Gear mounting and alignment is easy. All Gearbox model are available with hold back system. All Gearboxes are available with drive motor mounting stand. Maintenance free gearbox for long life. Gearbox designed as per DIN/IS/ISO. PATENT Nisuka applied International Patent for following products Shaft Mounted Speed Reducer International Patent Application No. : PCT/IN203/ Plummer Block International Patent Application No. :PCT/IN204/000257

SHRAWAN MINES NISUKA Shaft Mounted Speed Reducer is compact in design and optimum in performance.

It eliminates the use of flexible coupling. These Gear Boxes are suitable for both forward and reverse motion.

NISUKA Shaft Mounted Reeducation gearbox is manufacturing in EIGHT sizes, designated by N to N8. It may have two nominal gear ratios, 7: for N to N4 and 6: for N5 to N8.

3 SHRAWAN MINES NISUKA Shaft Mounted Speed Reducer is compact in design and optimum in performance. A Shaft Mounted Reduction gearbox provides a very convenient method of reducing speed, since it mounted directly on the drive shaft instead of requiring foundations of its own. It eliminates the use of flexible coupling. These Gear Boxes are suitable for both forward and reverse motion. A torque-arm anchors the gearbox and provides quick, easy adjustment of the V-Belts by means of its turnbuckle. NISUKA Shaft Mounted Reeducation gearbox is manufacturing in EIGHT sizes, designated by N to N8. It may have two nominal gear ratios, 7: for N to N4 and 6: for N5 to N8. A very wide choice of final driven speed can be achieved by the use of an appropriate input V -Belt drive through various pulley combinations. The units will normally splash oil lubricated. OPTIONAL ACCESSORIES TAPER LOCK BUSH Taper Lock Bush and Support Bushes are manufactured from Special Steel to permanently remove any chance of corrosion in the future. The unique Taper bush locking system, which overcomes the difficulties, experienced with other methods of mounting, particularly in corrosive environments. Various sizes of Bores are available in the taper lock bush to facilitate easy mounting on different Shaft sizes. BACKSTOPS Backstops (Holdback) are designed and incorporated to prevent reversal rotation or holding device to prevent reverse rotation in application such as conveyors, bucket elevators, fan, rotary pumps and kilns. Backstop are not recommend for use on system that are designed for handling Human such as elevators, man lifts, Sky lifts etc. Backstop cannot be used as a brake. The Backstop does not need additional lubrication as it gets oil from the gearbox. MOTOR MOUNTS: Motor mounting options are available to fit directly onto gear unit through special motor mounting tools for shaft mounted gear unit. Motor mounting tools are designed with robust base plate which accommodates wide range of motor frame sizes. Each size of motor mount has sufficient adjustment to ensure that belt can be fitted and tensioned whenever required throughout life of belts. The ratings for gear drives are based on a service factor of.00, for uniform load and uniform power source, up to 0 hours of operation per day. For other operating conditions, the application horsepower or torque must be multiplied by the appropriate service factor, to determine the equivalent gear drive power rating. A gear drive should be selected with a rated capacity equal to or greater than the equivalent rating. A condensed service factor chart is located in the selection information pages for each type of gear drive or reducer. Table indicates the relationship between service factors and load classification numbers. The load classification numbers and service factors are based on a uniform power source. If other power sources are used, the service factors must be converted using Table 2. Determine the required service factor with uniform power source. Locate that service factor in the first column and read straight across to obtain required service factor with multi-cylinder or single cylinder engines. Service factors do not need to be used with thermal ratings. The Class Number and Service Factor charts are for general guidelines in determining required service factors. Past experience may indicate that different service factors are required. Consult the factory for unusual or severe applications, or when there are any safety considerations. TABLE LOAD CLASSIFICATION NUMBERS Load class Up to 0 hrs. 0 to 6 hrs. Over 6 hrs. (S.F.) Total Operation Total Operation Total Operation Per Day Per Day Per Day I Moderate Uniform - (.0) Shock Load Load II Heavy Moderate Uniform (.4) Shock Load Shock Load Load III - Heavy Moderate (2.0) Shock Load Shock Load TABLE 2 SERVICE FACTOR CONVERSION BASED ON TYPE OF POWER SOURCE Electric Motor Multi Cylinder Engine Single Cylinder Engine MOTOR MOUNTS BACKSTOPS

TABLE 3 SECTION OF SERVICE FACTOR BASE ON APPLICATIONS. TYPE OF DRIVEN MACHINE OPERATION HOURS PER DAY Up to 0 hrs 0 to 6 hrs. Over 6 hrs UNIFORM.0.2.

4 TABLE 3 SECTION OF SERVICE FACTOR BASE ON APPLICATIONS. TYPE OF DRIVEN MACHINE OPERATION HOURS PER DAY Up to 0 hrs 0 to 6 hrs. Over 6 hrs UNIFORM Agitators and Mixers liquid or semi-liquid Blowers-Centrifugal, bottling Machine, Conveyors and Elevators Uniformly Loaded Cookers Laundry Washing Machines Non reversing Line Shafts, Pumps-Centrifugal and gear, Wire Drawing machines MODERATE SHOCK Agitators and Mixure Variable density Conveyors Non-Uniformly Loaded Cranes Travel motion and hoisting Draw bench, Feeders Pulsating load Hoists Kilns, Laundry Tumbler, Lifts Piston Pumps with 3 or more cylinders Pulp and Paper making Machinary Rubber Mixers and Calenders Rotary Screens, Textile Machinary HEAVY SHOCK Brick Press, Briquetting Machine Conveyors reciprocating and shaker Crushers Feeders reciprocating Hammer Mills, Piston Pumps - or 2 cylinders Rubber Masticators, Vibrating Machine UNIT SELECTION FOR NISUKA MODELS Service Factor : From the above table select the service factor applicable to the drive. Design Power : Multiply the consume power (or Motor power If consume power not known) by the service factor choose in step. Note: Ensure that design power exceed motor rated power. Unit selection : Using the value from step 2, refer to the following power rating table and select correct size of gear unit. The selection of single or double reduction gearbox will be determined by output speed/input speed. The normal operating speeds for each of the gearbox models are shown in power rating tables. For other speed consult NISUKA. SELECTION EXAMPLE: Application Crushers Duty hours operating more than 6 hours per day Motor power 0kW Motor speed 500 rpm Conveyor speed require 50 rpm Require service factor 2 (From Table 3) Gearbox rating require = Motor power x Service factor = 0 x 2 = 20kW From power rating table 4 Gear box rating 23kW at output speed 50rpm for N8 gear model. SHRAWAN MINES

Table 4 : Power Rating (kw) Ratio 6 : units (Single reduction)(hp = 0.746kW) Gear box Gear box Input Output N5 N6 N7 N8 Speed (N) Speed (N2) 300 50.0 5.6 9 4.6 23 327 54.5 7.5.9 9.4 25. 350 58.3 8.

5 Table 4 : Power Rating (kw) Ratio 6 : units (Single reduction)(hp = 0.746kW) Gear box Gear box Input Output N5 N6 N7 N8 Speed (N) Speed (N2) Table 5 : Power Rating (kw) Ratio 7 : units (Single reduction) (HP = 0.746kW) Gear box Gear box Input Output N N2 N3 N4 Speed (N) Speed (N2)

DIMENSIONAL DRAWING WITH CHART FOR N SERIES HELICAL GEAR BOX Sr. Model Ratio A B C D Input E F G H Approx. Oil No. Shaft Min. Max Mass Capacity Keyway (KG.) (LTR) N 7 : 63 40 F7 50 28 h7 8 X 3.

6 DIMENSIONAL DRAWING WITH CHART FOR N SERIES HELICAL GEAR BOX Sr. Model Ratio A B C D Input E F G H Approx. Oil No. Shaft Min. Max Mass Capacity Keyway (KG.) (LTR) N 7 : F h7 8 X N2 7 : F h7 8 X N3 7 : F h7 8 X N4 7 : F h7 8 X N5 6 : F h7 2 X N6 6 : F h7 2 X N7 6 : F h7 4 X N8 6 : F h7 4 X N SERIES HELICAL GEAR BOX TECHNICAL DETAILS Table for selection of Gear unit, Pulley size and Motor HP for head drum diameter 300 mm SHRAWAN MINES

OUTPUT SHAFT KEY DIMENSIONS STANDARD METRICS KEY WAYS STANDARD INCH KEY WAYS Standard Hub Key Hub Bore Keyway Size (MM) 35 0 X 3.5 0 X 8 40 2 X 3.5 2 X 8 50 4 X 4 4 X 9 55 6 X 4.5 6 X 0 60 8 X 4.

77 2.7x3.70 5.87x5.05 9.05x5.70 25.4x8.45 9.52(3/8 )x6.35(/4 ) 2.7(/2 )x7.93(5/6 ) 5.87(5/8 )x.(7/6 ) 9.05(3/4 )x2.7(/2 ) 25.4( )x9.

8 (2 ) 65 63.5(2./2 ) N7 65 63.5 (2./2 ) 75 76.2(3 ) N8 75 76.

7 OUTPUT SHAFT KEY DIMENSIONS STANDARD METRICS KEY WAYS STANDARD INCH KEY WAYS Standard Hub Key Hub Bore Keyway Size (MM) 35 0 X X X X X 4 4 X X X X X 65 8 X X X X X X X X X X X X X X 6 Standard Hub Key Hub Bore Keyway Size (INCH) X x x x x (3/8 )x6.35(/4 ) 2.7(/2 )x7.93(5/6 ) 5.87(5/8 )x.(7/6 ) 9.05(3/4 )x2.7(/2 ) 25.4( )x9.05(3/4 ) PART IDENTIFICATION FOR N SERIES HELICAL GEAR UNIT PATENT Application No.: PCT/IN203/ TAPPER LOCK BUSH TECHNICAL DETAILS Model Tapper Lock Bush Hole MM Inch N4/N (2 ) N (2 ) (2./2 ) N (2./2 ) (3 ) N (3 ) FIG: (WITHOUT HOLDBACK) FIG : 2 (WITH HOLD BACK) Individual Replacement Parts List PART LIST DISCREPTION QTY 00 GEAR HOUSING 002 INSPECTION COVER 003 BREATHER PLUG 004 OIL LEVEL INDICATOR 005 TURN BUCKLE 006 TORQUE ARM (L.H. & R.H.) FULCRUM 00 INPUT PINION (WITH HOLDBACK) 0 INPUT PINION (WITHOUT HOLDBACK) 02 INPUT SHAFT BEARING 2 03 OPEN COVER 04 BLANK COVER 05 INPUT SHAFT BEARING CIRCLIP 2 06 INPUT SHAFT OIL SEAL FIG : 3 (TURN BUCKLE) 07 HOLD BACK (BACK STOP) 08 OPEN COVER (IF HOLDBACK) 09 HOLD BACK CIRCLIP 0 HOLD BACK BLANK COVER INPUT SHAFT KEY 2 END PLATE AND BOLT 3 TURN BUCKLE S BRACKET BOLT 4 HOLD BACK KEY 200 OUTPUT SHAFT 20 GEAR WHEEL 202 OUTPUT SHAFT BEARINGS OPEN COVER OUTPUT SHAFT BEARINGS CIRCLIP OUTPUT SHAFT OIL SEAL KEY FOR OUTPUT SHAFT

SHRAWAN MINES PLUMMER BLOCK Nisuka has developed the new series of Plummer blocks compared to the previous Nisuka Plummer blocks, these were redesigned with greater housing rigidity and they have

We have modified existing Plummer blocks and developed the new series products which are superior in terms of functionality and reliability while being designed to use common parts.

8 SHRAWAN MINES PLUMMER BLOCK Nisuka has developed the new series of Plummer blocks compared to the previous Nisuka Plummer blocks, these were redesigned with greater housing rigidity and they have improved performance and reliability. Grease lubricated Plummer blocks are used for large plant industrial machinery. We have modified existing Plummer blocks and developed the new series products which are superior in terms of functionality and reliability while being designed to use common parts. Special Features of Plummer Block Single piece bearing housing to increase strength of plumber block & life of bearing. Special bearing design to take highly miss-alignment of shaft. Single piece Bearing housing will take load on all angle. Length of Inner ring of bearing is extended to get high gripping with shaft and additional locking provision is also available. Both side oil seal locking arrangement. Reinforcement rectangle base with slot type fixing arrangement for easy assembly with machine. Reinforced housing with good heat flow to increase stiffness of housing. Outer ring of bearing is fixed instead of inner ring to allow high miss-alignment. Easy assembly of Plummer block. MILD STEEL PLUMMER BLOCK SERIES TECHNICAL SPECIFICATION Model A B C D E F G H S S2 Approx MM INCH Mass (KG)

CAST IRON PLUMMER BLOCK 22200 SERIES TECHNICAL SPECIFICATION Model A B C D E F G H S S2 Approx MM INCH Mass (KG) 22206.

9 CAST IRON PLUMMER BLOCK SERIES TECHNICAL SPECIFICATION Model A B C D E F G H S S2 Approx MM INCH Mass (KG) PATENT APPLICATION NO. : PCT/IN204/ PART LIST DISCREPTION QTY 0 PLUMMER BLOCK HOUSING 02 HOUSING COVER 03 SPHERICAL ROLLER BEARING 04 OIL SEAL 2 05 CIRCLIP Note : NISUKA Industries reserves right to change the specification of product without any prior notice

V BELT PULLEY Nisuka is the prominent manufacturer and supplier of a broad range of V Belt Pulley that finds its wide uses in conveyer, gear box, stone crushing plants and in other industrial

We manufacture 4" to 24" size with C, D belt section and groove, 2 grooves. Our esteemed clients can also avail pulley from us in various dimensions according to their customized requirement.

It is available in spherulitic graphite cast iron grade with single helical alloy steel gears and hardened and ground shafts.

10 V BELT PULLEY Nisuka is the prominent manufacturer and supplier of a broad range of V Belt Pulley that finds its wide uses in conveyer, gear box, stone crushing plants and in other industrial applications. We are involved in offering a quality assured range of belt pulley that is precisely designed. Furthermore, offered belt pulley is manufactured using quality assured raw material. We manufacture 4" to 24" size with C, D belt section and groove, 2 grooves. Our esteemed clients can also avail pulley from us in various dimensions according to their customized requirement. HELICAL GEAR PUMP Nisuka offers Helical Gear Pump useful for pumping and transfer of all viscous liquids, oils, and petroleum products. It is available in spherulitic graphite cast iron grade with single helical alloy steel gears and hardened and ground shafts. It has sturdy design and construction to give long and trouble free life and performance. Self-lubricated bush material ensures smoother running. Gear pump widely used in stone crushing plants, refineries, ceramic industries and transfer all kind of mineral oils. Pump can be provided with motor, base plate, coupling guard, oil tank. Flow switch and oil tank can be provided at extra cost according to clients requirement. TECHNICAL SPECIFICATION Model Suction Connection Delivery Connection Capacity Motor : NI-050 : /2" BSP : /2" BSP : 960 RPM : 0.50 HP/3 PH/ 960 RPM OCTOPUS : (02/205) NISUKA INDUSTRIES PVT. LTD. 4304, C/-B, Phase-4, Opp. Sunij Pharma, Vatva, G.I.D.C., Ahmedabad , India. Tel : / , Cell : info@nisukaindustries.com Website :

SHAFT MOUNTED HELICAL GEAR REDUCER

SHAFT MOUNTED HELICAL GEAR REDUCER Shaft Mounted Helical Gear Assembly INTRODUCTION The VIGNESSH Shaft Mounted Helical Gear Units are the result of experience in design and production, taking advantage of the most recent relevent research