Technical Training GEN I

Transcription

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2 Technical Training GEN I

3 Air Flow & Hose Routing The centerline of the goose neck arms hitch point (center of balls or knuckle hitch bolts) to the furthest back part of the row unit or bar attachment can be NO GREATER THAN 4 6 for tire clearance on turns. If you use the Montag supplied parts for your machine, make the hose runs as short and flat as possible and it looks nice when you are done you will have an efficient running system.

4 Air Flow & Hose Routing Run the long hose first and fold bar to see how much hose you need and how it reacts when folded. Building brackets and mounting the air releases can save some down time in the field.

5 Air Flow & Hose Routing

6 Air Flow & Hose Routing The Air Release The Hooded Vent Air Release has a cover and tube that directs the air and any fertilizer dust in a back and downward direction. It can also be fitted with a short piece of tubing (no longer than 36 ) to further direct the air and dust away from the toolbar and tooling. If the fertilizer tube should plug the fertilizer would be exhausted down with the air. The Open Vent Air Release simply vents the air and any fertilizer dust in a forward and upward direction. This makes it very easy to see when a fertilizer tube is plugged below the air release, as the fertilizer is blown up into the air.

7 Hose Connection Diagrams Hose Connection Diagrams can be found on pg of the Manual

8 Hooking up the Hydraulics and Case Drain Alarm 1. The zero pressure case drain alarm cable gets routed to the tractor cab and hooked to 12 volt DC + and terminals. This will warn the operator if the pressure on the case drain line is above 23 PSI. Hooking up the Hydraulics 1. The port marked CD on the front of the hydraulic block MUST return to the zero pressure or case drain return port on your tractor. The port marked P on the front of the hydraulic block is the Inlet Pressure port. It gets hooked up to the pressure side of the valve stack on your tractor. 2. See the Hydraulic Schematic for your system to determine the return line connection. The return oil from the system should return to a hydraulic motor return port on your tractor. Not the valve stack. If you do not know the location of these ports on your tractor please contact your local tractor manufacturer s service department. 3. When everything is plumbed correctly and the Montag is running, the gages on the hydraulic block should read as follows. GP port (on the left) is the inlet pressure PSI depending on the number of rows. Lower pressure for 8 row machines and higher pressure for 24 row machines and Twin Bins. The GT port (on the right) Return Pressure should read PSI. If it is higher than 200 PSI make sure it is returning to a hydraulic motor return port and look for any restrictions in the line at fittings, couplers and hoses. The lower you can keep the return pressure the more efficient your system will operate. Model Rows Hyd. Capacity Hyd. Pressure Minimum Hydraulic Hose Size Pressure Return Case Drain GEN I 8 or gpm (61 lpm) 2500 psi (172 bar) ½ inch ¾ inch ½ inch GEN I gpm (68 lpm) 2600 psi (179 bar) ¾ inch ¾ inch ½ inch GEN I 18 or gpm (76 lpm) 2850 psi (197 bar) ¾ inch 1 inch ½ inch GEN II All Rows 20 gpm (76 lpm) 2850 psi (197 bar) ¾ inch 1 inch ½ inch

9 Hooking Up the Hydraulics Pressure hose to port P Main hydraulic return to port T Zero pressure case drain port CD Case drain alarm hooks to 12 V + and in tractor cab.

10 Case Drain & Motor Return Tractor Connection Guide for Great Plains YP Planters and Air Drills To view go to the following link:

11 Hydraulic Schematic Single Bin Fan with Hydraulic Motor

12 Hydraulic Schematic ½ Swath or Twin Bin Fan with Hydraulic Motor

13 Air Gauge When running the Montag GEN I system the tractors hydraulics should be adjusted so the air pressure gauge is between 20 and 25 inches of water.

14 Montag Hydraulic Valve Schematic

15 Twin Auger Drive 14 Tooth drive sprocket on the auger motor (bottom sprocket) 22 tooth driven sprockets on augers makes the 1.57 to 1 ratio.

16 Auger Motor with 12 Volt Speed Sensor New auger drive motor with 12V 60 pulse speed sensor. The drive runs at a 1.57 to 1 Ratio so the controller will actually see 94 pulses for 1 revolution of the auger.

17 EATON Speed Sensor Installation Information 1. Rotate the motor shaft until a (gear/target) tooth is centered in the speed sensor port. If this is not done, the sensor may be damaged during the operation of the motor. 2. Make sure the lock nut and its threads are clean and dry for the proper torque. Position the lock nut against the alignment nut as shown in Figure Move the washer and the o-ring up against the speed sensor body threads as shown in Figure By hand, lightly thread the speed sensor body into the housing until the sensor touches against the motor (gear/target) tooth. Do not force the sensor against the (gear/target) tooth, damage may occur. Make sure the o-ring or the washer do not touch the housing see Figure Turn the speed sensor body out one quarter turn (CCW) plus the additional amount (CCW) needed to make the alignment notches perpendicular to the motor shaft centerline (90 +/-5 degrees from the motor shaft centerline Figure 3 and 4). 6. Maintain the speed sensor body alignment (Figure 4), and tighten the lock nut to 8,5-14 Nm [ lb-in.] (torque values are for clean dry threads). 7. Check the speed sensor body for correct alignment (Figure 4), reinstall the sensor if it is not correct.

18 Harness for GEN I single bin one section meter with Raven 36 pulse encoder.

19 Harness for GEN I single bin single section with Eaton 60 pulse speed sensor.

20 Harness for GEN I twin bin and 2 section meters with Eaton 60 pulse speed sensors

21 Controller Calibration Information & Chart GEN I Flow Control Valve = Meter Control Valve Cal # = Meter speed Sensor = Auger Drive = PWM Closed 12 Volt 110 Hertz 1023 (See Controller manual for fine tuning) Option 1- Raven 5 Volt 36 Pulse (External Mount) Option 2- Eaton 12 Volt 60 Pulse (In Hydraulic Motor) 14 tooth #40 drive sprocket (encoder) 22 tooth #40 driven sprocket (auger) 1.57 to 1 Ratio Controllers with Automatic Calibration Functions: The Montag applicators fan must be running at normal operating pressure when performing automatic calibration functions on a controller such as PWM limits or performing catch tests. Typical Controller Calibration for 30 inch Rows: Set your product density to 62, your application rate to 250 lbs. / acre, test speed at 5 MPH and run the controller in test mode. The auger shaft should turn 60 RPM for a standard machine and 31 RPM for a High Output machine. If it does not you can raise or lower your CFR # or Spreader Constant # to achieve the proper RPM. Meter Speed Sensor Cal # = Option 1 Raven 36 x 1.57 = 56 (pulses per auger revolution) Option 2 Eaton 60 x 1.57 = 94 (pulses per auger revolution) Low limit/high limit = (Use default setting see controller manual for instructions) Auger RPM Standard meter MAX Auger RPM High Output meter MAX Tank Capacity = 6 Ton 187 cubic ft. or 150 bushels 9 Ton 281 cubic ft. or 225 bushels Displacement per Row = Standard Meter (2 hoses) Cubic Ft. High Output Meter (2 ½ hoses) Cubic Ft. CFR (cubic ft / Revolution) = Displacement per Row X Number of Rows = CFR Adjust CFR = Spreader Constant = Adjust Spreader Constant = Actual Rate or Scale weight Desired Rate or Weight displayed on controller Meter Speed sensor Cal# CFR Spreader Constant Actual Rate = Spreader Constant # X Current CFR = New CFR Cal# X Desired Rate = New Spreader Constant Standard Meter (2 Hose) High Output Meter (2-1/2 Hose) Auger Shaft Speed RPM Product Density lb/cu-ft Test Speed 5 5 mph Displacement per Row cu-ft/rev Row Spacing STD Rate HO Rate Units 20" Row Spacing lb/acre 22" Row Spacing lb/acre 30" Row Spacing lb/acre 34" Row Spacing lb/acre 36" Row Spacing lb/acre 38" Row Spacing lb/acre 40" Row Spacing lb/acre

22 The Scale Kit

23 The Scale HOW TO INSTALL THE GEN I SKID ON THE CART (WITH OPTIONAL WEIGH BARS) 1. Position weigh bars (A) on cart brackets at each corner with arrows on ends of weigh bars pointing down. Ends of bars with arrows must be farthest from cart center frame (B). 2. Install each weigh bar to bracket loosely with two ¾ x 3 inch bolts (C), through two bolt holes closest together, and ¾ inch lock nuts. Do not tighten at this time. 3. Position skid with fertilizer tank onto cart, with skid bolt holes aligned with bolt holes in four weigh bars. 4. Install ¾ x 2½ inch bolts (D) with flat washers at each skid corner through skid brackets and weigh bars. Tighten bolts to 220 lb/ft (271 Nm) of torque. Note: Skid with dry or liquid fertilizer tank is fastened to weigh bars. Tighten weigh bars to prevent skid from coming loose. 5. Tighten bolts (C) to 220 lb/ft (271 Nm) of torque. Note: Back-up bolts (E) are installed as a safety measure in case any skid mounting bolts come loose or fail. Install both back-up bolts loosely. Fertilizer tank load readings will include any force applied by these bolts. 6. Install back-up bolts (E) on each side of skid below meter with spacers under bolt and lock nut, but do not tighten bolts. Bolts must have approximately ⅛ inch of play after installation. 7. Route lead from each weigh bar to junction box (F). Connect leads to junction box terminals. See Section 10 Appendix for instructions. Do not cut wires.

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26 GEN I Troubleshooting Chart Found on page 52 in the manual

27 GEN I Troubleshooting Chart Found on page 53 in the manual