1. GENERATOR STATOR AR# Aft# ROTOR (Ind Fig 3) : ROTOR (incl Fg 3)

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1 1. GENERATOR Part Qty STATOR AR# ROTOR (Ind Fig 3) : ROTOR (incl Fg 3) Aft# B BEARING THROUGH BOLT MIOX WASHER : WASHER SPRINGWASHER FRONT COVER BOLT & WASHER REAR COVER 2 G3500R BOLT & WASHER SUPPORT RING BOLT 8 WASHER M6X END COVER : END COVER FLANGE BOLT FRONT PROTECTOR TAPPING SCREW BUSHING FLANGE NUT CLAMP CLAMP () 08-96

2 2-1. PIPE FRAME AND FUEL TANK G3500R,.... Part QtY. Aft. # Aft.# SIDEPLATE FLANGEBOLT 2 RUBBER MOUNT UNIT Gemside 2 RUBBER MOUNT UNIT Gen. side 2 RUBBER MOUNT UNIT Gen.side RUBBER MOUNT UNIT Engineside RUBBER MOUNT UNlT Engineside RUBBER MOUNT UNlT Engineside FLANGENUT STOPPER PLATE Aft. # STOPPER PLATE C BOLT & WASHER Up to # SPACER Up t0# NUT Up t0# '3 \ WASHER FUELTANK : FUELTANK FUELGAUGE FUEL TANK CAP C.H. SCREW FUELFILTER PLUG COVER 4 RUBBER WASHER (TANK) (Use BoR )Aft.# RUBBERWASHER(UseBok:Oll ) 4 RUBBER WASHER FLANGE BOLT Aft.# FLANGE BOLT FLANGE BOLT RUBBER PIPE (11.5X17.5X230mm) HOSE CLAMP EARTH CORD EARTH CORD AflX5mS EARTH CORD SCREW & WASHER M5~ FLANGE BOLT Up t0# SPACER Up t0# BOLT & WASHER Aft.# SPRING WASHER Note: Fig.23 is interchangeable in combination with Fig.24 3 G3500R

3 3-1. CONTROL BOX G3500R: Up to # Part QtY. Part Q~Y CONTROL BOX ASSY. (Incl. Figs.1-36) CONTROL BOX CONTROLPANELASSY.(lncl.Figs.2-25) CONTROL PANEL CIRCUIT BREAKER (250V-14A) SCREW & WASHER NEON LAMP AC RECEPTACLE (120V-20A) AC RECEPTACLE (125V-30A) SCREW & WASHER AC RECEPTACLE ( V-20A) SWITCH SCREW NUT TERMINAL BOLT (RED) _ TERMINAL BOLT (BLACK) CIRCUIT BREAKER (1 OA) SCREW 8 WASHER AC VOLT METER NUT SWITCH GROMMET SCREW WASHER NUT SPRING WASHER WING NUT CONDENSER CONDENSER BRACKET FLANGE BOLT BOLT & WASHER NUT IDLE CONTROL UNIT SCREW & WASHER GROMMET TAPPING SCREW DIODE STACK TAPPING SCREW CORD BUSH BOLT & WASHER FUEL STRAl NER (Incl. Fig ) RING FILTER PACKING CUP BANJOBOLT FIBERPACKING LOCKNUT NUT (JOINT) BANJO HOSECLAMP RUBBER PIPE (6X12X190rnm)

4 3-2. CONTROL BOX G3500R: From # to # CONTROL BOX ASSY SPRINGWASHER (Incl. Figs & 54-58) WING NUT M5 Aft. # CONDENSER (300VAC-21 F) Aft. # CONTROL BOX ASSY CONDENSER (Incl. Figs & 54) 1 CONDENSERBRACKET CONTROLBOX 2 CONDENSER BRACKET Aft.# : CONTROL BOX 1 CONDENSERBRACKET 1 CONTROL PANEL ASSY SCREW & WASHER Aft. # (Incl. Figs.2-12,17-20 &54) FLANGE BOLT Aft. # SCREW & WASHER M4xl6 Aft.# CONTROL PANELASSY : BOLT & WASHER (Incl. Figs.2-12, ) CONTROL PANEL Aft.# CONTROL PANEL CIRCUIT BREAKER (250V-14A) SCREW & WASHER NEON LAMP AC RECEPTACLE (125V-20A) : AC RECEPTACLE (120V-20A) AC RECEPTACLE (125V-30A) SCREW & WASHER ACRECEPTACLE( V-20A) SWITCH (9P) ; SWITCH SCREW NUT TERMINAL BOLT: RED TERMINAL BOLT: BLACK CIRCUIT BREAKER (IOA) SCREW & WASHER AC VOLT METER (200V CLASS) : AC VOLT METER (MAX 300V) NUT SWlTCH(1DLE) GROMMET SCREW M5~ WASHER NUTM NUT Up to#50063% 31 KU IDLE CONTROLUNIT KU3-I IDLE CONTROL UNIT Aft. # IDLE CONTROL UNIT SCREW & WASHER Aft. # SCREW & WASHER GROMMET TAPPING SCREW M4~ DIODE STACK TAPPING SCREW CORDBUSH BOLT&WASHER NUT Aft. # FUEL STRAINER(lncl.Figs.42-49) RING FILTER PACKING CUP BANJO BOLT FIBER PACKING LOCKNUT NUT(J0INT) BANJO HOSECLAMP RUBBER PIPE (6X12X190rnrn) AC RECEPTACLE (I25V-2OA) NUT Aft. # WIRE, IDLE CTRL. Aft.#

5 3-3. CONTROL BOX G3500R: After # CONTROL BOX ASSY. (Incl. Figs & 54-58) CONTROL BOX CONTROL PANEL ASSY. (Incl. Figs. 2-12, & 54) CONTROL PANEL CIRCUITBREAKER (250V-14A) SCREW & WASHER NEON LAMP AC RECEPTACLE (125V-20A) AC RECEPTACLE (125V-30A) SCREW & WASHER AC RECEPTACLE ( V-20A) SWITCH (9P) SCREW NUT TERMINAL BOLT (RED) TERMINAL BOLT (BLACK) CIRCUITBREAKER (IOA) AC VOLT METER (200VCLASQ NUT SWITCH, IDLE GROMMET SCREW M5x14 WASHER NUT M5 SPRING WASHER WING NUT M5 CONDENSER (300VAC-21 F) Fig Part Q~Y. No. Used Description CONDENSER BRACKET SCREW & WASHER BOLT & WASHER M4x16 IDLE CONTROL UNIT SCREW & WASHER GROMMET TAPPING SCREW M4x10 DIODE STACK TAPPING SCREW CORD BUSH BOLT & WASHER NUT FUELSTRAINER (Incl. Fis.42-49) 0 RING FILTER PACKING CUP BANJO BOLT FIBER PACKING LOCK NUT NUT (JOINT) BANJO HOSE CLAMP RUBBER PIPE (6X12X190mm) AC RECEPTACLE (125V-20A) LOCK WASHER NUT WIRE, IDLE CONTROL

6 4. CRANKCASE AND CYLINDER HEAD Part sty. Part Qty. CRANKCASE G3500R (Incl. Figs. 2-7) CRANKCASE G3500R (Incl. Figs. 2-7) CRANKCASE (Incl. Figs. 2-7) CRANKCASE (Incl. Figs. 2-7) VALVE GUIDE, Oversize OILSEAL BALL BEARING - DOWEL PIN STUD, MUFFLER STUD. CARBURETOR MAIN BEARING COVER (Incl. Figs. 3 & 4) GOVERNOR GEAR GOVERNOR SLEEVE OIL GAUGE I GASKET GASKET CYLINDER HEAD HEAD GASKET GASKET, BEARING COVER PLUG GASKET TAPPET COVER BREATHER PLATE TAPPET COVER GASKET GASKET, BREATHER PLATE RUBBER PIPE (8x1 lx75mm) FLANGE BOLT BOLT & WASHER FLANGE BOLT CLAMP FLANGE NUT GASKET SET (Incl. Figs. 12, 14, 15,20,21 & Section 6 Figs. 10, 17, 19 & 20) 11 G3500R

7 Part Q~Y. CRANKSHAFT (!ncl. Fig. 2) CRANKSHAFT (Incl. Fig. 2) CONNECTING ROD ASSY. (Incl. Figs. 4 & 5) Aft. # CONNECTING ROD ASSY. (Inc!. Figs. 4-6) CONNECTING ROD BOLT Aft. # CONNECTING ROD BOLT OILSCRAPER ROD LOCKWASHER ilpto# PISTON PIN Part QtY PISTON STD PISTON Oversrze (.25mm) PISTON Oversize (.50mm) PISTON RlNG SET STD PISTON RING SET Oversize (.25mm) PISTON RING SET Oversize (.50rnrn) CLIP SPACER (tz0.6) SPACER (tz0.8) selea one piece only SPACER (t=1.o) NUT, FLYWHEEL (18mm) SPRING WASHER, FLYWHEEL WOODRUFFKEY,FLYWHEEL 08-96

8 6. INTAKE AND EXHAUST CAMSHAFT G3500R CAMSHAFT TAPPET VALVE SPRING SPRINGRETAINER INTAKE VALVE EXHAUSTVALVE MUFFLER MUFFLER COVER MUFFLER BRACKET EXHAUST GASKET NUT FLANGE BOLT AIRCLEANERASSY. (Incl.Figs.14-17) GROMMET Part Qty CLEANER ELEMENT SET AIR CLEANER GASKET INSULATOR INSULATOR GASKET INSULATOR GASKET BOLT & WASHER BOLT & WASHER NUT SPRING WASHER LOCK WASHER SPARK ARRESTER KNOB TAPPING SCREW FLANGE BOLT

9 7. GOVERNOR, OPERATE Part Qty. GOVERNOR LEVER 8 SHAFT KIT (Incl. Figs. 1,2,&5-7 GOVERNOR ROD & SPRING KIT (Incl. Figs. 3,4&9) GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD ROD SPRING ROD SPRING CLIP BOLT & WASHER NUT SPEED CONTROL GOVERNOR SPRING GOVERNOR SPRING STOP PLATE STOP PLATE SPRING WASHER P.H. SCREW CONTROLSPRING CONTROL SPRING FLANGE BOLT

10 8-1. COOLING AND STARTING Up to # Fia. No. Used Description - Part Q~Y. * HARDWARE KIT(Incl.Figs.12-17)G3500R BLOWER HOUSING G3500R BLOWER HOUSING G35bl R LABEL,STOPSWlTCH G3500R FLANGE BOLT CYLINDERBAFFLE HEADCOVER RECOILSTARTERASSY(lncI.Figs.8-18) SPIRALSPRING REEL ROPE HANDLE RATCHET FRICTION SPRING RETURNSPRING FRICTION PLATE THRUST WASHER CLIP STARTINGPULLEY FLANGE BOLT FLANGE BOLT G3500R

11 8-2. COOLING AND STARTING After #SO06356 Part Q~Y HARDWARE KIT G3500R (Incl. Figs. 8,12,13 & 16)Aft. # HARDWARE KIT G3500R (Incl. Figs. 8,12,13 & 16) BLOWER HOUSING G3500R BLOWERHOUSING G3501R I STOP SWlTCH LABEL G3500R FLANGE BOLT CYLINDER BAFFLE HEADCOVER : RECOILSTARTERASSY.(lncl.Figs.8-17) Aft.# RECOILSTARlERASSY.(lnd.Figs.8-17) SPIRALSPRING Aft.# : SPIRALSPRING : I I I 3: - - REEL Aft # REEL ROPE Aft # ROPE HANDLE RATCHET FRICTION SPRING RETURN SPRING RATCHETGUIDE SET SCREW STARTING PULLEY Aft # \ STARTING PULLEY.- FLANGE BOLT FLANGE BOLT 16 G3500R G3501R

12 9. CARBURETOR AND SOLENOID CARBURETOR REPAIR KIT (Incl Figs. 3,6,13,16, ) CARBURETOR ASSY.(lnd. Figs.2-25) CARBURETOR ASSY.(lnd. Figs.2-25) THROTTLE VALVE SCREW 8 WASHER CHOKEVALVE SCREW PILOT JET PILOT SCREW PILOTSPRING * CHOKE LEVER RING SCREW THROTTLE SHAFT BOLT RING NEEDLE VALVE NEEDLEVALVE FLOATPIN FLOATCHAMBER BODY PACKING PACKING FLOAT ASSY ; FLOATASSY NOZZLE PIPE MAIN JET (97.5) BOLT CLIP SOLENOID (12V) Aft. # : SOLENOID (36V) SOLENOID SPRING SOLENOID SPRING SOLENOID BRACKET GASKET, AIR CLEANER WIRE BAND G3500R

13 11-1. OIL SENSOR Up to # Fig Part QV. No. Used Description OIL LEVER SENSOR OIL SENSOR JOINT SENSOR BRACKET SENSOR BRACKET BOLT & WASHER SCREW & WASHER CLAMP WIRE 22 GASKET G3500R OIL SENSOR After # C Part 3 Q~Y. 1 KS OIL LEVEL SENSOR BOLT & WASHER G3500R WIRE CLAMP G3500R CLAMP G3500R CLAMP

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