S6100 SERIES REVERSIBLE PANIC/FIRE EXIT RIM DEVICES INSTALLATION INSTRUCTIONS

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1 801 Avenida Acaso, Camarillo, Ca (805) S6100 SERIES REVERSIBLE PANIC/FIRE EXIT RIM DEVICES INSTALLATION INSTRUCTIONS These instructions are presented a in step by step sequence. Please read it through before installation. Note: The dimensions of the Template are shown in inches. See attached page for the Metric Conversion Table for millimeters. P:\INSTALLATION INST\Mechanical Hardware\INST-S6100.vsd Rev - 12/10 Page 1

2 A. DESIGNATION OF PARTS End Cap Bracket Chassis End Cap Chassis Dogging Device (Fire Exit Hardware is not Equipped with this device) Chassis Cover Push Bar Strike Latch Assembly B. TYPE OF INSTALLATION A. Single Door B. Double Door with Mullion C. Double Door without Mullion TRIM DOOR DOOR TRIM TRIM DOOR DOOR TRIM TRIM DOOR 2-7/16 C L 2-7/16 C L MULLION 2-7/16 C L DOUBLE DOOR STRIKE C. MARK POSITION FOR INSTALLING 1. Mark the center line of device by drawing a line across the door and stop 40" above the finished floor as shown at right. 2. Prepare door for you specific device per supplied template. 3. Drill holes as marked on door and jamb or mullion. C L OF DEVICE INSIDE FACE OF DOOR 40" to Finished Floor JAMB C L OF STRIKE P:\INSTALLATION INST\Mechanical Hardware\INST-S6100.vsd Rev - 12/10 Page 2

3 D. INSTALL STRIKE TO FRAME 1. Place strike over the drilled holes, and attach it to the jamb or mullion with the supplied screws. 2. If installing with a vertical rod device for double doors, and additional Double Door Strike must be used in place of the regular strike provided. STOP LINE Jamb Strike Site Door LC of Device E. IF CYLINDER IS INCLUDED WITH THE DEVICE 1. Drill one 1-3/16" diameter thru hole for the cylinder/bracket plate. 2. Insert cylinder and cylinder collar from outside of door. 3. Place bracket plate on inside of face of the door. 4. Put two cylinder mounting screws through the bracket plate and into the cylinder. 5. Cut the cylinder mounting screws and tailpiece to the required door thickness at break-off points, then fasten screws. Strike Cylinder mounting screws 1/4 Outside face of door Cylinder Collar Rim Cylinder Cylinder bracket plate Tailpiece projection Cylinder Actuator shaft (Tailpiece) Inside face of door F. INSTALL OUTSIDE TRIM Mark and drill holes for the outside trim (see trim instructions). E. INSTALL DEVICE BODY 1. Remove chassis cover from latch assembly and end cap from end cap bracket. 2. Place the device horizontally over the drilled holes and attach with the supplied mounting screws. Bolt device chassis to trim with sexbolts (if required). 3. Make sure cylinder or trim actuator shaft (tailpiece) can insert into device cam concentrically (see device cam at right). 4. Install end cap bracket on device, then screw to door. 5. Tighten all screws or bolts. Device Cam Latch Assembly Insert Trim Actuator Shaft Into device cam +. P:\INSTALLATION INST\Mechanical Hardware\INST-S6100.vsd Rev - 12/10 Page 3

4 Mark mounting holes through End Cap Bracket after device is level A Latch Assembly NOTE: The Device bar has 3 different lengths; Standard 3' Door Device = Approx 33" Standard 3.5' Door Device = Approx 40" Standard 4' Door Device = Approx 44" The bar lengths of devices are pre-cut for 36", 42" and 48" wide door, no additional cutting is necessary. If narrower door installation is needed, cut device at the A location, to door width minus 4" to fit properly. H. INSTALL COVERS 1. Test push bar operation before installing covers: a. No Trim: Latch bolt is retracted by push bar inside. b. With Trim: Latch bolt is retracted by push bar inside, key or lever/knob outside. c. Dogging: See dogging description and chart below. 2. Make sure and secure latch bolt engagement. Adjust strike if required. 3. Install chassis cover on chassis. 4. Install end cap. Dogging Wrench (Allen Key) Dogging: Depress push bar, Insert dogging wrench and turn clockwise 35 degrees. Depress push bar The push bar will remain depressed and the latch will remain retracted Note: For increasing the life of this device, dogging device during high traffic period of the day (Panic device only). Release Dogging: Depress push bar, Insert dogging wrench and turn counter-clockwise 35 degrees. Depress push bar The push bar will return to up position and the latch will project to lock the door. P:\INSTALLATION INST\Mechanical Hardware\INST-S6100.vsd Rev - 12/10 Page 4

5 801 Avenida Acaso, Camarillo, Ca (805) S6200 SERIES PANIC/FIRE EXIT SURFACE MOUNTED VERTICAL ROD DEVICES INSTALLATION INSTRUCTIONS These instructions are presented in a step by step sequence. Please read it through before installation. Note: The dimensions are shown in inches. See attached page for the Metric Conversion Table for millimeters. P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev - 01/11 Page 1

6 DESIGNATION OF PARTS Top Strike Fixing Plate Top Strike (Back View) Mounting Bracket Top Latch Assembly Top Strike (Fire Label) Top Strike (Panic Label) Top Latch Assembly Cover Mechanism Housing End Cap Bracket End Cap Top Rod Shaft Connector Chassis Assy. Rod Guide Dogging Device Fire Exit Hardware is not equipped with this device Push Bar Mounting Bracket Bottom Latch Assembly Bottom Rod Rod Guide Chassis Cover Bottom Latch Assembly Cover CAUTION: Before installing this device, check contents of box for size of device, function, finish color and outside trim to be used. Bottom Strike (Fire Label) Bottom Strike (Panic Label) Bottom Strike Base P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev - 01/11 Page 2

7 STEP 1: PREPARE DOOR 1. Mark position of holes on the door per template (see figure 1). 2. Drill all holes marked on the door for the device chassis and top and bottom latch mounting brackets. 3. Mortise hole for outside trim is required. NOTE; Any hole drilled from the outside, first needs a pilot hole drilled from the inside to ensure good alignment. Mark Backset 2-7/16 JAMB 2-5/16" 3-7/32" Prepare door for your specific device per supplied template. INSIDE FACE OF DOOR Surface of the door must be flush. Clear away any raised jutting to allow the exit device to rest on flat surface of the door. Mark C L of device C L of top and bottom latches 1016mm (40") 3-7/32" 1-15/32" 1/4 40" to finished floor Standard centerline height of device is 40" above the finished floor. Figure 1 P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev Page 3

8 STEP 2: INSTALL BRACKETS, DEVICE & TRIM 1. Remove chassis cover from chassis assembly and end cap from end cap bracket. 2. Cut the length if required. For user information; This model device has three different lengths: For use on 3' wide door, device = 33" For use on 3.5' wide door, device = 40" For use on 4' wide door, device = 44" a. The device length is pre-cut for use on 36", 42" or 48" wide doors, no additional cutting is necessary. If narrow door installation is required, cut device at section A to door width minus 2" for proper fit. b. Remove device from door, remove end cap and end cap bracket and cut where required. NOTE: Device must be cut flat with all burrs removed for end cap to fit properly. 3. Mount device horizontally via the drilled holes and secure with supplied mounting hardware. Attach device to trim or sexbolt. 4. Check that the trim actuator shaft fully inserts into the device cam (refer to view B ). 5. Install end cap bracket to device, level device and mark then drill the mounting holes. Attach to door with hardware supplied. Attach end cap. 6. Install mounting brackets to top and bottom of door. Hinge Stile edge of door * End cap bracket Chassis A VIEW B Insert Trim Actuator Shaft Into Device Cam * Mark mounting holes thru end cap bracket after device is leveled. Mounting Bracket Figure 2 P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev Page 4

9 STEP 3: INSTALL BOTTOM ROD AND BOTTOM STRIKE 1. Mount the bottom latch assembly into the mounting bracket (see figure 3). 2. Screw the threaded end of the bottom rod onto the bottom latch assembly (see figure 4). Threaded end of Bottom rod Figure 3 Figure 4 3. Using screw supplied, attach and tighten the bottom rod to the chassis at the location indicated by the arrow in figure 5. NOTE: If the hole on the bottom shaft connector does not align with the mounting hole in the chassis, adjust the length by turning the rod in or out of the latch assembly. 4. Install bottom strike into finished floor or threshold, and be sure to align center line of bottom latch with the centerline of the bottom strike (see figure 6) LC 1/4 7/8 2-3/32 2-1/4 Figure 6 Figure 5 5. Depress and release push bar to confirm proper installation. 5-1 Make sure bottom latch can be retracted and flush with the edge of the door when push bar is depressed. 5-2 Check bottom latch bolt has 19/32" (15mm) throw min. when push bar is released. P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev Page 5

10 STEP 4: INSTALL TOP ROD AND TOP STRIKE 1. Mount the top latch assembly into the mounting bracket (see figure 7). 2. Screw the threaded end of the top rod onto the top latch assembly completely (see figure 8). Figure 7 Threaded end of top rod Figure 8 3. Measure and cut the length of the top rod. The length of the top rod is measured to the edge of the rod connector (see figure 9) which will be attached to the chassis. 4. Insert the rod connector into the non-threaded end of the top rod and secure in place by tightening the locking screw (see figure 10). 5. With the top rod connector installed, attach the top rod to the chassis at the location indicated by the arrow (see figure 11). Mark cutting line and cut top rod Non-threaded end of top rod Edge of rod connector Figure 9 Locking screw Figure 10 Figure 11 P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev Page 6

11 6. Mark and drill mounting holes on the jamb for the top strike per the strike template (see figure 12). Fasten the top strike to the jamb with the screws supplied (see figure 13). Figure 12 Figure 13 NOTE: Attach third screw last after strike has been properly aligned, STEP 5: TEST OPERATION 1. Depress the push bar. The top and bottom latches should be held retracted. The bottom latch should also clear the floor and the bottom strike. Door can now be opened. 2. Release push bar, both the top latch bolt and the bottom latch bolt should be fully extended. 3. Check device operation by depressing and releasing push bar several times to assure final installation is correct. 4. Repeat device operation by opening and closing door several times using the outside trim to make sure all installations have no problems. 5. Repeat adjustment procedure if either the top latch bolt is not held retracted, or bottom latch bolt does not clear floor and bottom strike. STEP 6: INSTALL COVERS 1. Before installing covers, check and secure top and bottom latch bolts engagement. Adjust strikes if necessary. 2. Install the chassis and top & bottom assembly covers and the two rod guides (see figure 14). Figure 14 P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev Page 7

12 Door Handing Use this diagram to determine the hand of door. Outside of Door RHR Inside of Door LHR NOTE: To extend the life of this device, it is recommended to activate the dogging feature during high traffic periods of the day. Dogging: Insert dogging wrench and turn clockwise 15 degrees. Dogging Wrench Release Dogging: Insert dogging wrench and turn counter-clockwise 15 degrees. Depress Push Bar Depress Push Bar The push bar will remain pressed and the latches will remain retracted. The push bar will return to the up position and the latches will extend to lock the door. P:\INSTALLATION INST\Mechanical Hardware\INST-S6200.vsd Rev Page 8

13 801 Avenida Acaso, Camarillo, Ca (805) S6800 SERIES PANIC/FIRE EXIT CONCEALED VERTICAL ROD DEVICES INSTALLATION INSTRUCTIONS These instructions are presented in a step by step sequence. Please read it through before installation. Note: The dimensions of the Template are shown in inches. See attached page for the Metric Conversion Table for millimeters. P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 1

14 DESIGNATION OF PARTS Top Strike Fixing Plate Rod Length Locator Top Strike (Back View) Latch Mounting Plate Top Strike (Fire Label) Top Strike (Panic Label) End Cap Bracket End Cap Top Latch Assembly Mechanism Housing Top Rod Shaft Connector Dogging Device Fire Exit Hardware is not equipped with this device Push Bar Latch Actuated Shaft Bottom Rod Bottom Latch Assembly Chassis Cover CAUTION: Before installing this device, check contents of box for size of device, function, finish color and outside trim to be used. Bottom Strike (Fire Label) Bottom Strike Base Bottom Strike (Panic Label) P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 2

15 A. PREPARE DOOR 1. Mark centerline of device by drawing a line across the door. 2. Mark a backset line and 4 thru holes for device chassis shown on the template provided. 3. Prepare the door cut-outs by using the template provided. Figure /16" INSIDE FACE OF DOOR Drill holes and cut-outs on the Device side ONLY LC of Device Mark backset from edge of door See Trim Installation Instructions for outside face of door preparation. 39-3/4 LC of Device The centerline of the device must be 40" above the finished floor. Bottom Door gap MUST be 1/4. 4. Cut out the top edge and bottom edge of the door, then weld two 5mm thick mounting plates on both edges for Top and Bottom Latch Assemblies (figure 1-2). 5. Drill holes and use a #10-24 tap on the mounting plates on the top and bottom of door. 2-7/16 1-9/32" 1-19/32" 7/8" Figure /32" 1-5/32" 1-11/16" 7/16" Inside Face of Door 7/8" 2-1/4 1-3/4 7/8" 1-17/32" P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 3

16 B. ASSEMBLE RODS AND LATCHES 1. Screw bottom rod into bottom latch assembly (figure 2-1). 2. Assemble top rod: 2-1 Connect short top rod to long top rod using rod connector (figure 2-1). 2-2 Measure and cut the length of the top rod if it is too long. Bottom rod Bottom latch assembly Figure 2-1 Figure Insert shaft connector into the non-threaded end of the top rod and tighten screw to fix in place (figure 2-3). 3. Screw top rod assembly into top latch assembly (figure 2-4). Non-threaded End of top rod Top latch assembly Non-threaded End of top rod Shaft connector Top rod assembly Figure 2-3 Figure 2-4 P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 4

17 C. MOUNT LATCH ASSEMBLIES 1. Attach latch mounting brackets to top and bottom latch assemblies 2. Insert top latch assembly into top of the door and fasten to the mounting plates with the screws provided (figure 3-1). 3. Insert bottom latch assembly into bottom of the door and fasten to the mounting plates with the screws provided (figure 3-2). Latch mounting bracket Top latch assembly Bottom of door Mounting plate Mounting plate Bottom latch assembly Top of door Latch mounting bracket Figure 3-1 Figure 3-2 D. ADJUST VERTICAL RODS 1. Place the rod length locator through the cut-outs on the inside face of the door. Hook a shaft connector with the small stud on the locator. When the shaft connector is raised to as level as possible, the holes C or D in the locator should align with the cut-outs A or B (figure 4-1). 2. If the C or D holes in the locator do not align with their respective cut-out, then the vertical rod length is incorrect and must be adjusted. Stud for hooking Rod Length Locator Hole D Hole C Cut-Out B Bottom latch assembly Top shaft LC of Device Top latch assembly Cut-Out A Figure 4-1 Bottom shaft LC of Device P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 5

18 3. Adjustment procedure: Adjust the length of the two vertical rods by hand through the cut-outs (figure 4-2). Shorten or lengthen the rods by turning into or out of the latch assemblies (figure 4-3) until the holes of the shaft connectors are in the proper position as determined by the latch length locator (pg. 5, figure 4-1). Figure 4-2 Figure 4-3 E. INSTALL LATCH ACTUATOR SHAFTS 1. Attach one Latch Actuated Shaft to the top and bottom shaft connectors (figure 5) with screws supplied. 2. Make sure both top and bottom latch actuated shafts are parallel. F. INSTALL DEVICE AND TRIM (if applicable) 1. Remove device chassis cover from the chassis assembly and the end cap from the end cap bracket. 2. Position the device on the door and insert latch actuated shafts into the slots marked X and Y (figure 6-1). Fasten in place with screws supplied. Latch Actuated Shaft Figure 5 Y X Figure 6-1 P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 6

19 3. Cut the length if required: a. The device length is pre-cut for use on 36", 42" or 48" wide doors, no additional cutting is necessary. If narrow door installation is required, cut device at section A to door width minus 2" for proper fit. b. Remove device from door, remove end cap and end cap bracket and cut where required. NOTE: Device must be cut flat with all burrs removed for end cap to fit properly. 4. Mount device horizontally via the drilled holes and secure with supplied mounting hardware. Attach device to trim or sexbolt (if applicable). 5. Install end cap bracket to device and attach to door with hardware supplied. Attach end cap. A Figure 6-2 G. TEST OPERATION AND HANG DOOR. 1. Depress push bar. Top latch bolt should be retracted as shown (figure 7-1) and bottom latch clears floor and bottom strike (figure 7-2). BOTTOM LATCH BOLT (Clears floor and strike). Figure 7-1 Figure 7-2 P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 7

20 2. Release push bar, Make sure both top and bottom latch bolts are FULLY extended 3. Check top latch bolt for deadlocking function. Deadlock Depress the deadlock plate by hand. Plate When the deadlock plate is depressed, the latch bolts should be locked in the extended position and unable to be pressed down (figure 7-3). Top Latch Bolt Figure Check device operation by depressing and releasing push bar several times to assure correct final installation. 5. Hang door (with device installed) and repeat operation check with outside lever. 6. redo rod length adjustment if either top latch bolt is not held retracted or if the bottom latch bolt does not clear the floor and bottom strike. H. INSTALL TOP STRIKE 1. Prepare frame: a. Cut out a square on the frame for the top strike (figure 8-1). b. Weld two 3mm thick mounting plates on the frame (figure 8-2). c. Drill holes and tap #10-24 threads on the mounting plates " 1.831".985".472" 2.441" 2.598" 1.969" 1.417" 1.339".079" Figure ".748" 1.732" 3.150" 4.134".236" Figure Install the top strike on the mounting plates (figure 8-3) and secure with supplied screws (figure 8-4). Figure 8-3 Figure 8-4 P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 8

21 I. INSTALL BOTTOM STRIKE 1. Bore the hole into the finished floor or threshold (figure 9-1). 2. Install bottom strike into the hole (figure 9-2) " C L of Bottom Latch 1.126" DOOR (Top View).748" DIAMETER C L of Bottom Latch 1.850" 1/4 1/4 NOTE: For flat thresholds the clearance must be provided in sill to accommodate full 9/16" (15mm) throw of latch bolt. Strike application Flat threshold application (Panic device ONLY) J. INSTALL COVERS 1. Test push bar operation before installing covers; a. No Trim: Latch bolts are retracted by the push bar inside. b. With Trim: Latch bolts are retracted by the push bar inside, key or lever/knob outside. c. Dogging: See dogging description and chart page Check latch bolt engagement, adjust strikes if required. 3. Install chassis cover over chassis assembly. 4. Install end cap. P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 9

22 Door Handing Use this diagram to determine the hand of door. Outside of Door RHR Inside of Door LHR NOTE: To extend the life of this device, it is recommended to activate the dogging feature during high traffic periods of the day. Dogging: Insert dogging wrench and turn clockwise 15 degrees. Dogging Wrench Release Dogging: Insert dogging wrench and turn counter-clockwise 15 degrees. Depress Push Bar Depress Push Bar The push bar will remain pressed and the latches will remain retracted. The push bar will return to the up position and the latches will extend to lock the door. P:\INSTALLATION INST\Mechanical Hardware\INST-S6800.vsd Rev - 12/10 Page 10

23 801 Avenida Acaso, Camarillo, Ca (805) INSTALLATION INSTRUCTIONS S6000-ATS ANTI-TAMPER SWITCH KIT Remove Device Cover and End Cap. Insert Anti-Tamper Switch where shown. END CAP BRACKET DEVICE COVER END CAP Insert the S6000-ATS Assy. into the device. Slide the End Cap over the End Cap Bracket. Position the S6000-ATS Assy so the switch arm makes contact and is activated by the inside surface of the End Cap. Hold the S6000-ATS Assy. in place as you slide out the End Cap. Tighten the set screws on the S6000-ATS to lock it in place. Switch Arm Once S6000-ATS Switch Assembly is properly located, wire the switch and re-install the Device Cover and End Cap. END CAP Electrical Specifications: WHT = COM YEL = N/O ORG = N/C 250V Resistive P:\INSTALLATION INST\SWITCH KITS\INST-S6000-ATS.vsd REV Page 1 Any suggestions or comments to this instruction or product are welcome. Please contact us through our website or

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